Fagor Innova 20i-M Installation And Operation Manual - Index

Summary of Innova 20i-M

  • Page 1

    Fagor automation s. Coop. 20i-m / 30i-m 20i-m b / 30i-m b installation/operation manual manual code: 14460053 manual version: 0703 software version: 4.Xx.

  • Page 2: Index

    (2/40) - installation/operation - 20i-m / 30i-m - v0703 index 1 dro description ..........................................................................................3 1.1 front panel ...................................................................................................................

  • Page 3: 1  Dro Description

    V0703 - 20i-m / 30i-m - installation/operation - dro description - (3/40) 1 dro description 1.1 front panel each axis display has eight 14.1mm high leds and another one for the minus sign (-). Description of led's and keys: abs it stays on when operating in absolute mode and off when in incremental ...

  • Page 4

    (4/40) - dro description - installation/operation - 20i-m / 30i-m - v0703 1.2 turning the unit on and off it turns on automatically when applying voltage or after pressing the on/off key. It shows fagor dro or the corresponding error code. See the error table and par11 for more options. Turns the dr...

  • Page 5: 2  Dro Operation

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (5/40) 2 dro operation 2.1 display modes mm / inch conversion to display the position of the axes either in millimeters or inches by pressing this key depending on whether the inch led is off or on respectively. Fine / coarse resolutio...

  • Page 6

    (6/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.2 incremental, absolute and with respect to machine reference zero a coordinate dro displays the present coordinate of one or several axes. Coordinate means the distance from one point or position with respect with another cho...

  • Page 7

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (7/40) 2.2.1 example we will drill the holes of the following part as moving examples in incremental and absolute modes. First, set the datum point on the part to be machined as described in the section datum point (part zero) to work ...

  • Page 8

    (8/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.2.1.2 incremental mode set the dro in incremental mode. Abs led off first method: presetting incremental zero after each drill. Starting at point a. Move the axis until the display reads [14.000] (b position) and drill the hol...

  • Page 9

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (9/40) 2.3 machine reference selection and search although it is not absolutely necessary, it is recommended to use the reference marks (io) of the feedback system in order to set a machine zero point. This allows the user to reference...

  • Page 10

    (10/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.4 operating with tools it is possible to define a tool and later compensate for its dimensions while machining. 2.4.1 entering tool dimensions the y axis blinks waiting for the tool value to be entered. 20i-m.- it requests th...

  • Page 11

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (11/40) in the example of the figure, the sequence would be: for the x axis, move the tool and touch it on the left side and press this key. To preset this side to “0”. See note. For the y axis, move the tool and touch it on the lower ...

  • Page 12

    (12/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.5.2 part centering note: this feature is available when none of the axes have installation parameter par04(2)=1 (radius/diameter commutable). Part centering can be done as follows: - set the dro in absolute mode. - touch one ...

  • Page 13

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (13/40) - go into incremental. Abs led off. - preset the part zero or datum point (see section "datum point (part zero) to work with tool compensation" page 10) go to point a. For that: - press these keystroke sequences. - compensate f...

  • Page 14

    (14/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 - go into incremental. Abs led off. - preset the part zero or datum point (see section "datum point (part zero) to work with tool compensation" page 10) go to point a. For that: - press these keystroke sequences. - compensate f...

  • Page 15

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (15/40) 2.7.1 linear and bolt-hole drilling for 3-axis dro's (30i-m) it is possible to select the work plane for linear or bolt-hole drilling. The possible work planes are: (xy, xz, yz). 2.7.1.1 work plane selection: note: to enable th...

  • Page 16

    (16/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 to make this part: select the work plane selection. See section 2.7.1.1 work plane selection:. Entering data: - position the tool at the bolt-hole center (x = 37.899, y = 30.467) and press this key. - enter the radius. - enter ...

  • Page 17

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (17/40) 2.7.1.4 linear drilling this features guides the user in the linear drilling operation. To access the "linear drilling" mode directly requested data: dist: straight distance (gap) between two consecutive holes. Holes: number of...

  • Page 18

    (18/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.7.3 calculator this feature may be used to carry out mathematical and trigonometric operations as well as preset the desired axis with the result of the calculation or use the coordinates of the axes to carry out math operati...

  • Page 19

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (19/40) 2.7.3.2 recall and reset modes toggles between the recall and preset modes. Recall mode the recall mode lets enter the current axis position into the calculator. Enters the current position of the selected axis into the calcula...

  • Page 20

    (20/40) - dro operation - installation/operation - 20i-m / 30i-m - v0703 2.7.4 part angle measuring to control the part orientation angle to properly machine the part. It calculates the angle between a particular side of the part and the horizontal (x axis) by simply touching two points on it. To do...

  • Page 21: R -

    V0703 - 20i-m / 30i-m - installation/operation - dro operation - (21/40) 2.7.5 corner rounding this features guides the user in the corner rounding process in the selected plane. The dro guides the machining running several passes until obtaining the desired part. The number of passes depends on the...

  • Page 22: 3  Dro Installation

    (22/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 3 dro installation 3.1 installation of the built-in model dimensions of the enclosure hole for inserting the dro built-in dro insertion bolt iso 7380 m4 x 10 inox nut din 985 m4 inox.

  • Page 23

    V0703-20i-m / 30i-m - installation/operation - dro installation - (23/40) 3.2 rear panel on the back of the unit the following items may be found: 1. Three-prong power connector for ac and ground connection. 2. M6 mm terminal for general machine ground connection. 3. Mounting bracket some of the fol...

  • Page 24

    (24/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 warning do not handle the connectors while the unit is under power. Before handling the connectors (mains, feedback, etc.) make sure that the unit is not under power. It is not enough to turn the display off by using the [on...

  • Page 25

    V0703-20i-m / 30i-m - installation/operation - dro installation - (25/40) 3.5 easy setup the "easy setup" may be used to set up the feedback of the dro and to verify that the installation is correct and no feedback pulses are missed. It sets up the encoder resolution and the kind of reference marks ...

  • Page 26

    (26/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 the axis status will then switch to one of the following: ready feedback configured properly. It has set par00 (feedback reading direction), par01 (resolution), par03 (multiplying factor) and par14 (type of reference mark, i...

  • Page 27

    V0703-20i-m / 30i-m - installation/operation - dro installation - (27/40) to get into parameter editing the dro displays must be on, reading mode and press the following keys: the x axis display shows the word " code ". 060496 the displays of the dro show par00. Once in regular display mode, paramet...

  • Page 28

    (28/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 3.7 parameters to configure axis position reading and display. The digits of digital parameters refer to the digits on the axis displays so digit "1" (that can be changed with the [1] key) corresponds to the rightmost digit ...

  • Page 29

    V0703-20i-m / 30i-m - installation/operation - dro installation - (29/40) par02 ttl multiplying factor (subdivision). Independent for each axis. Options: x4, x2, x1 and x0.5. The factory setting is x4 and it is the one used for fagor linear encoders. When using rotary encoders on linear axes, it sho...

  • Page 30

    (30/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 par04 axis display. Independent for each axis. Digit 8, 7, 6, 5, 4 not being used at this time (they must be set to "0"), 3 turn the axis display off. 0 = no, 1 = yes. 2 axis display toggle radius/diameter 0 = no toggle, 1 =...

  • Page 31

    V0703-20i-m / 30i-m - installation/operation - dro installation - (31/40) 1 detect feedback speed alarm when exceeding 200khz (60m/min with a resolution of 1µm). Not applicable to a rotary axis. Possible values: 0 (alarms off) and "1" (alarms on). Factory-set (default) values: 0 feedback and feedrat...

  • Page 32

    (32/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 1 the key affects one axis ( = 0) or both ( = 1). If it affects each axis independently, after pressing this key, one must press the axis key. It may toggle from absolute reading mode to incremental. This parameter determine...

  • Page 33

    V0703-20i-m / 30i-m - installation/operation - dro installation - (33/40) par15 multi-point leadscrew error compensation. Important: before capturing data for an accuracy graph, the axis (axes) must be homed (referenced) because the compensation will not be applied until they are homed. To use this ...

  • Page 34

    (34/40) - dro installation - installation/operation - 20i-m / 30i-m - v0703 pressing [enter] displays the position value (x axis display) and the amount of error to be compensated (y axis display). Error to be compensated = master's actual position - displayed position it goes on to edit the next po...

  • Page 35: 4  Appendix

    V0703 - 20i-m / 30i-m - installation/operation - appendix - (35/40) 4 appendix 4.1 ul seal see "ul seal" page 23. 4.2 ce seal warning before starting up the dro, carefully read the instructions of chapter 2 in the installation manual. The dro must not be powered-on until verifying that the machine c...

  • Page 36

    (36/40) - appendix - installation/operation - 20i-m / 30i-m - v0703 40 4.2.2 safety conditions read the following safety measures in order to prevent damage to personnel, to this product and to those products connected to it. Fagor automation shall not be held responsible for any physical or materia...

  • Page 37

    V0703 - 20i-m / 30i-m - installation/operation - appendix - (37/40) it is recommended to mount the dro vertically, so its power switch of the back panel is at a distance between 0.7 m (27.5 inches) and 1.7 m (5.6 ft) off the floor and away from coolants, chemical products, blows etc that could damag...

  • Page 38

    (38/40) - appendix - installation/operation - 20i-m / 30i-m - v0703 40 4.2.3 warranty terms warranty all products manufactured or marketed by fagor automation has a warranty period of 12 months from the day they are shipped out of our warehouses. The mentioned warranty covers repair material and lab...

  • Page 39

    V0703 - 20i-m / 30i-m - installation/operation - appendix - (39/40) 4.3 error codes if any message other than the first two from the table were to come up, the equipment should be switched off and on again until one of the first two are seen. After pressing this key to access the counting mode, chec...

  • Page 40

    (40/40) - appendix - installation/operation - 20i-m / 30i-m - v0703 40 4.4 maintenance cleaning: an accumulation of dirt in the equipment can act as a screen preventing proper dissipation of the heat generated by the internal electronic circuits with the consequent danger of overheating and dro faul...