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Fairbanks IM 6000 Operator's Manual

Manual is about: In-Motion Scale System

Summary of IM 6000

  • Page 1

    Presented by dallas houston austin ft worth nicolscales.Com 800.225.8181 contact us nicol scales & measurement is an iso accredited calibration company that has provided calibration, repair and sales of all types of weighing and measurement products since 1931..

  • Page 2: Operators Manual

    Operators manual im 6000 series in-motion scale system with fb3000 model: im 6000 © 2005 by fairbanks scales inc. All rights reserved 50792 issue #1 05/05.

  • Page 3

    50792 2 05/05 issue #1 amendment record im 6000 in-motion scale system 50792 manufactured by fairbanks scales inc. 821 locust kansas city, missouri 64106 issue #1 05/05 created manual disclaimer every effort has been made to provide complete and accurate information in this manual. However, although...

  • Page 4

    50792 3 05/05 issue #1 table of contents section 1: general specifications a. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 b. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 section #1: general information a. Genera...

  • Page 5

    50792 4 05/05 issue #1 a. Introduction the fairbanks im 6000 is a high speed in-motion weighing system and is the next generation of in-motion weighing systems for fairbanks scales. The im 6000 uses fairbanks fb3000 instrument featuring a pc/104 internal structure which can process boxes at speeds o...

  • Page 6

    50792 5 05/05 issue #1 chipset dual intel® 82559er sdd interface one (1) 50-pin compact flash tm socket hard drive 40 gb industrial hard drive backed by compact flash tm . 2. Flat panel/ crt interface resolution flat panel display support up to 1024 x 768 @ 18bpp tft panel and crt monitors to 1024 x...

  • Page 7

    50792 6 05/05 issue #1 a. General policy it is the customer / operator's responsibility to ensure the equipment provided by fairbanks is operated within the parameters of the equipment's specifications and protected from accidental or malicious damage. Other than the procedures authorized in the ope...

  • Page 8

    50792 7 05/05 issue #1 4. Use safety chains or other suitable restraining devices if there is any possibility of the load shifting, falling, or rolling from its position on the platform. E. Grounding for proper protection against damage, all of the components of the system must be properly grounded....

  • Page 9

    50792 8 05/05 issue #1 a. Menu navigation arrows these keys move the cursor in the display in the direction indicated. They are also used for scrolling. Menu this key changes the display to the operation menu. This key can also be used to return the display to the last menu screen that was shown. Ze...

  • Page 10

    50792 9 05/05 issue #1 enter used to store selections into memory during programming. The scale can be setup to operate in one of two modes: gross, tare, net weighing and in/out weighing. Lamps green the on scanner has detected a box being on the scale. Red the off scanner has detected a box exiting...

  • Page 11

    50792 10 05/05 issue #1 c. Options menu programming weigh mode returns the display to the normal weight processing display. Time & date highlight the desired date item, month, day or year, scroll or enter the desired value. The date may also be selected by scrolling to the desired month and year and...

  • Page 12

    50792 11 05/05 issue #1 ticket number enter the ticket number required via the indicator’s numeric keypad or through a external keyboard accessory. In-motion these values adjust the performance of the systems operation. Once these are options configured at installation, the values should not require...

  • Page 13

    50792 12 05/05 issue #1 range the number of weights to include in the calculation before trimming. Performance default = 1.0000. If this value is not 1.0000, the final box weight calculation = factor box weight + (box weight * performance factor). If the performance factor is greater than 1.0000, th...

  • Page 14

    50792 13 05/05 issue #1 d. Configuration menu programming in-motion see options menu for parameter descriptions and programming. Options autotare this feature will store the tare of the item on the scale when selected.This set ting will effect scale perfomance. For authorized personnel only. Select ...

  • Page 15

    50792 14 05/05 issue #1 communications ports the settings for the ports are fixed settings and are not accessible. The data output string for rs232 / rs422 is shown below: baud: 19200 data bits: 8 parity: none stop bits: 1 stx>[sequence number][track number][error][box weight][crc] stx = 0x02 sequen...

  • Page 16

    50792 15 05/05 issue #1 e. Service menu programming update rate this setting will effect scale perfomance. For authorized personnel only. Zero mode this setting will effect scale perfomance. For authorized personnel only. Tare mode this setting will effect scale perfomance. For authorized personnel ...

  • Page 17

    50792 16 05/05 issue #1 write password this selection allows entry of a password which can be up to twelve (12) characters in length. The write password function secures the configuration, calibration and special functions programming areas. Upon entry of the correct value access is allowed to all o...

  • Page 18

    50792 17 05/05 issue #1 f. Special functions menu programming span (corners) this setting will effect calibration. For authorized personnel only system options this selection allows the keyboard dis- play to be viewed or hidden. The selection for touch panel (screen) enable or disable is made in thi...

  • Page 19

    50792 18 05/05 issue #1 1. System backup proceedure 1. Press menu key and select the service menu choice. 2. Select the special functions menu item. 3. Choose system options. 4. Press the backup system settings button. The system will automatically name the backup file by date and time performed (yy...

  • Page 20

    50792 19 05/05 issue #1 2. System restore proceedure 1. Press menu key and select the service menu choice. 2. Select the special functions menu item. 3. Choose system options. 4. Press the down arrow in the data box beside the restore system settings button. Select the back up file required. The box...

  • Page 21

    50792 20 05/05 issue #1 6. Press the yes button to confirm the restore process. Warning ! This will change the system settings to the values in the backup file selected. 7. The backup files will be restored in to the scale system. The instrument will re-intialize and return to the weigh processing s...

  • Page 22

    50792 21 05/05 issue #1 a. Basic operations summary there are two options available, in-motion gross weighing and static gross-tare-net weighing. 1. In-motion gross weighing a. Press the zero key to zero the scale. B. Place the object to be weighed on the approach conveyor. The object will be moved ...

  • Page 23

    50792 22 05/05 issue #1 a. Errors symptom solution load cell failure(s) weight is behind zero by a large amount. Check for binds in the platform. Load cell has failed. Replace cell. No indication from check for +12vdc. Green or red lamps for scanners check sensor wiring connections or check for dama...

  • Page 24

    50792 23 05/05 issue #1 a. Replacement parts item part number description 1 24713 cover assembly 2 24712 enclosure 3 24836 instrument bracket 4 25765 connector plate 5 25428 power terminal block plate 6 25362 terminal block; 6 terminals 7 25363 terminal block plug; 6 terminals 8 10919 lock washer in...

  • Page 25

    50792 24 05/05 issue #1 from conveyor tb1 on frame interface to 25284tb1 cable incoming for in motion gap 453124 3000 series embedded pc disk drive ca06297b304 cover assy 1 27 db25 tb2 pcb assy weight controller 24 123 101 tb1 bk g w 2 1 3 r 4 136 acc sw1 12 35 17 16 blk power cord a b 19 ac 26 e1 c...

  • Page 26

    50792 25 05/05 issue #1 com 2 mode select ri / voltage select com 2 jp2 settings definition jp5 settings definition 1-2 rs-232 1-2 ri (default for rs232 and rs422) 3-4 rs-422 3-4 + 5v 5-6 rs-485 5-6 + 12v com 2 (a) or com 2 (b) definition rs232 db9 rs422/485 db9 dcd 1 dsr 6 rx 2 rts 7 tx 3 cts 8 dtr...