Fairchild FAN9611 User Manual - Table Of Contents

Manual is about: 400W 1-Layer Evaluation Board

Summary of FAN9611

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    To learn more about on semiconductor, please visit our website at www.Onsemi.Com is now part of on semiconductor and the on semiconductor logo are trademarks of semiconductor components industries, llc dba on semiconductor or its subsidiaries in the united states and/or other countries. On semicondu...

  • Page 2: Fan9611 / Fan9612

    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 user guide for an-8026: fan9611 / fan9612 400w 1-layer evaluation board (feb-301) featured fairchild product: fan9611 / fan9612 direct questions or comments about this evaluation board to...

  • Page 3: Table Of Contents

    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 2 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 table of contents 1. Overview of the evaluation board ............................................................................................. 3 2. General specification .............

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 3 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 the following user guide supports the fan9611 / fan9612 400w evaluation board for interleaved boundary-conduction mode power factor corrected supply. The user guide should be used in co...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 4 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 3. Test procedures before testing the board; dc voltage supply for vdd, ac voltage supply for line input, and dc electric load for output should be connected to the board properly. 1. S...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 5 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 figure 1. Photograph of tested board.

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 6 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 4. Schematic figure 2. Fan9611 / fan9612 400w evaluation board schematic.

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 7 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 5. Specification approval customer fairchild semiconductor p/n: trn-0197 date 08/04/2006 version a page 1/1 dimension unit: mm a b black glue e tube c d middle partition board thickness...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 8 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 customer fairchild semiconductor p/n: trn-0256 date 09/02/2009 version a page 1/4 notes: 1. Pin 1,6,7,8,10,11,12 removed. 2. Add insulation tape *3 turns to fix core and bobbin. 3. The ...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 9 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 customer fairchild semiconductor p/n: trn-0256 date 09/02/2009 version a page 3/4 6. Boost inductor specification figure 3. Boost inductor in the fan9611 / fan9612 evaluation board note...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 10 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 6.1. Electrical specification inductance test: at 1khz, 1v  p(5-3): 200µh ±5%  dc resistance test at t a = 25°c  p(5-3): 62.44m Ω maximum  p(2-4): 196.7m Ω maximum hi-pot test:  a...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 11 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 customer fairchild semiconductor p/n: trn-0256 date 09/02/2009 version a page 3/4 materials list: component material manufacturer file# 1.Bobbin phenolic 94v-0,t373j,150 °c pq3230 chan...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 12 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 7. Bill of materials component qty. Part # reference jumper wire 0.8ψ(mm) 18 jp1~ jp4 jp6~jp19 resistor 0805 0Ω+/-5% 1 jp20 resistor 0805 39Ω+/-5% 2 r28 r29 resistor 0805 1kΩ+/-5% 3 r2...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 13 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 bill of materials (continued) component qty. Part # manufacturer reference ceramic capacitor 103p 500v +80/-20% 1 c5 electrolytic capacitor 47µ 50v 105°c 1 lhk jackcon c11 electrolytic...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 14 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 figure 4. Pcb layout top overlay figure 5. Pcb layout bottom layer.

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 15 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 figure 6. Pcb layout bottom overlay.

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 16 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8. Test results 8.1. Startup test condition: 115v ac / 60hz, 230v ac / 50hz, no load and full load. Figure 7. 115v ac / 60hz no load figure 8. 115v ac / 60hz full load note: 2. Only 29...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 17 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.2. Normal operation test condition: inductor current of 115v ac / 60hz, 230v ac / 50hz full load. Figure 11. 115v ac / 60hz full load figure 12. 115v ac / 60hz full load note: 4. Fig...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 18 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.3. Line and load transient test condition: 115v ac to 230v ac full load transient and 230v ac load transient. Figure 15. 230v ac to 115v ac line transient figure 16. 115v ac to 230v ...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 19 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.4. Brown in/out protection test condition: startup and shutdown when slowly increasing and decreasing the line voltage. Figure 19. Brownin figure 20. Brownout note: 8. Figure 19 and ...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 20 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.5. Phase management test condition: changethe output load to observe the phase shedding and adding. Figure 21. Phase-shedding figure 22. Zoom-in note: 9. Figure 21 and figure 22 show...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 21 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.6. Efficiency test condition: 115v ac / 60hz and 230v ac / 50hz efficiency. Figure 27. 115v ac / 60hz efficiency vs. Load figure 28. 230v ac / 50hz efficiency vs. Load note: 12. Figu...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 22 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 8.7. Harmonic distortion and power factor test condition: measure the harmonic and power factor at 115v ac / 60hz and 230v ac / 50hz output full load. Figure 29. 115v ac /60hz, output ...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 23 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 figure 31. Measured power factor table 2. Total harmonic distortion at input voltage of 115v ac and 230v ac 50% 75% 100% 115v ac / 60hz 12.88 9.91 7.99 230v ac / 50hz 13.06 11.47 9.33 ...

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    Www.Fairchildsemi.Com © 2009 fairchild semiconductor corporation 24 an-8026 / feb301_fan9611 / fan9612 • rev. 0.0.4 9. References fan9611 / fan9612 — interleaved dual bcm pfc controller an-6086 — design consideration for interleaved boundary conduction mode (bcm) pfc using fan9611 / fan9612 an-8018 ...

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    Www.Onsemi.Com 1 on semiconductor and are trademarks of semiconductor components industries, llc dba on semiconductor or its subsidiaries in the united states and/or other countries. On semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectua...