Falcon D111G Service Manual - Table of Contents

Manual is about: D100 Series; D200 Series deadbolt lock

Summary of D111G

  • Page 1

    D100/d200 deadbolt service manual grade 1 & grade 2 deadbolt falcon monarch dor-o-matic.

  • Page 2: Table of Contents

    I d100/200 series service manual introduction ................................................. 1 lock assembly drawing index ................2-3 lock assemblies ....................................4-17 d111g/d111p ......................................... 4 d121g/d121p ................................

  • Page 3

    1 d100/200 series service manual introduction introduction this manual contains a complete listing of falcon d100-200 series (grade 1/grade 2) deadbolt lock parts and assemblies. This edition lists components of d100-200 series locks manufactured after january 2008. Exploded views of each deadbolt a...

  • Page 4: Lock Assembly Drawing Index

    2 d100/200 series service manual falcon ansi d111 e0171 d151 classroom function single cylinder x rose double cylinder* single cylinder x thumbturn thumbturn x thumbturn inside turn will only retract bolt. Bolt automatically deadlocks when fully thrown. Blank plate inside. Bolt automatically deadloc...

  • Page 5

    3 d100/200 series service manual lock assembly drawing index d211 e0172 d261 e2192 d221 e0162 d261m e01112 d231 e2142 d271 d241 e2152 d251 inside turn will only retract bolt. Bolt automatically deadlocks when fully thrown. Blank rose inside. Bolt automatically deadlocks when fully thrown. Deadbolt t...

  • Page 6: D111G (Sfic)

    17 33 28 29 31 52 52 7 11 24 53 46 1 10 43 18 19 28 29 32 30 30 2 15 for f (ul) 4 d100/200 series service manual call out number description part number call out number description part number 1 outside housing assy (g only) sfic 28 outside rose 36-086 2 outside housing assy (p only) q500-074 29 ins...

  • Page 7: D121G (Sfic)

    52 7 11 17 34 28 29 31 26 46 1 53 18 20 28 30 30 29 32 3 52 10 43 for f (ul) 15 5 d100/200 series service manual assemblies call out number description part number call out number description part number 1 outside housing assy (g only) sfic 28 outside rose 36-086 3 outside housing assy (p only) q500...

  • Page 8: D131G (Sfic)

    17 35 28 29 31 27 29 28 35 1 52 11 41 49 39 15 15 52 10 43 for f (ul) 6 d100/200 series service manual assemblies call out number description part number call out number description part number 1 outside housing assy (g only) sfic 31 adapter shield b520-650 10 fire-rated bolt (f only) * 35 driver ba...

  • Page 9: D131P

    27 29 28 30 45 40 38 48 18 30 28 29 32 30 4 52 11 45 52 10 43 for f (ul) * * cylinder q500-072 is not included in assembly #4 7 d100/200 series service manual assemblies call out number description part number call out number description part number 4 outside housing assy (p only) q500-020 30 cylind...

  • Page 10: D141G (Sfic)

    52 10 43 for f (ul) 18 19 28 29 30 32 7 25 46 2 30 53 17 33 28 29 31 1 52 11 15 8 d100/200 series service manual assemblies call out number description part number call out number description part number 1 outside housing assy (g only) sfic 29 insert ring b520-541 2 outside housing assy (p only) q50...

  • Page 11: D151F

    25 8 36 50 25 7 53 53 52 11 52 10 43 for f (ul) 9 d100/200 series service manual assemblies call out number description part number call out number description part number 7 mounting plate b600-018 36 driver bar b520-653 8 mounting plate, outside q630-124 43 fire cup (f only) * 10 fire-rated bolt (f...

  • Page 12: D211G (Sfic)

    17 33 28 29 31 24 46 7 1 53 18 30 21 28 29 32 5 30 52 13 15 52 12 43 for f (ul) 10 d100/200 series service manual call out number description part number call out number description part number 1 outside housing assembly sfic 29 insert ring b520-541 5 outside housing assy (p only) q500-077 30 cylind...

  • Page 13: D221G (Sfic)

    17 34 28 29 31 7 46 26 1 53 18 22 28 29 30 32 6 30 52 13 15 52 12 43 for f (ul) 11 d100/200 series service manual assemblies call out number description part number call out number description part number 1 outside housing assy sfic 28 outside rose 36-086 6 outside housing assy (f only) q500-079 29 ...

  • Page 14: D231G

    17 35 28 29 31 27 29 28 35 15 41 49 39 1 52 13 15 52 12 43 for f (ul) 12 d100/200 series service manual call out number description part number call out number description part number 1 outside housing assy sfic 31 adapter shield b520-650 12 fire-rated bolt (f only) * 35 driver bar (2) b202-580 13 r...

  • Page 15: D231P

    52 12 43 for f (ul) 27 29 28 30 45 42 48 38 18 30 28 30 29 32 4 52 13 * 45 * cylinder q500-072 is not included in assembly #4 13 d100/200 series service manual assemblies d231p double cylinder call out number description part number call out number description part number 4 outside housing assy q500...

  • Page 16: D241G (Sfic)

    17 33 28 29 31 2 7 46 1 18 21 28 29 30 32 5 30 52 13 52 12 43 for f (ul) 15 14 d100/200 series service manual call out number description part number call out number description part number 1 outside housing assy (g only) sfic 28 outside rose 36-086 5 outside housing assy (p only) q500-077 29 insert...

  • Page 17: D251

    25 7 50 25 50 8 36 53 52 13 52 12 43 for f (ul) 15 d100/200 series service manual assemblies call out number description part number call out number description part number 7 mounting plate b600-018 36 driver bar b520-653 8 mounting plate, outside q630-124 43 fire cup (f only) * 12 fire-rated bolt (...

  • Page 18: D261

    25 7 44 37 54 53 52 13 52 12 43 for f (ul) 16 d100/200 series service manual call out number description part number call out number description part number 7 mounting plate b600-018 43 fire cup (f only) * 12 fire-rated bolt * 44 retainer, driver bar b520-679 13 regular bolt q330-253 52 screw, deadb...

  • Page 19: D261M

    25 50 37 9 7 53 52 13 52 12 43 for f (ul) 17 d100/200 series service manual assemblies call out number description part number call out number description part number 7 mounting plate b600-018 37 driver bar b600-041 9 mounting plate, blank b600-098 43 fire cup (f only) * 12 fire-rated bolt (f only) ...

  • Page 20: D271

    25 36 50 23 7 53 52 13 18 d100/200 series service manual assemblies call out number description part number call out number description part number 7 mounting plate b600-018 36 driver bar b520-653 13 regular bolt q330-253 50 screw, mounting (2) b520-662 23 outside assy, indicator lock b302-044 52 sc...

  • Page 21

    19 d100/200 series service manual deadbolts square corner (100 series) square corner (200 series) round corner (100 series) round corner (200 series) square corner (100 series) square corner (200 series) drive-in (100 series) drive-in (200 series) 1” 2-1/4” 2-3/8” or 2-3/4” 1” 2-1/4” 2-3/8” or 2-3/4...

  • Page 22

    20 d100/200 series service manual strikes drive-in thimble strike 10-064 square corner, standard, with box 10-094 ansi, with box 10-087 full lip, square corner, no box 10-095 1”, 1/4” round corner 10-103 1-1/8”, 1/4” round corner 10-108 1-1/4”, 1/4” round corner 10-104 full lip, 1/4” radius corner, ...

  • Page 23

    21 d100/200 series service manual accessories accessory bag 61-071 call out number description part number 7 plate, mounting b600-018 51 screw, mounting b520-663 52 screw, deadbolt c603-897 53 screw, trim b600-066 door range: 1 ³⁄₄ ” to 2” 51 52 53 accessory bag 61-070 call out number description pa...

  • Page 24

    22 d100/200 series service manual accessories accessory bag 61-504 call out number description part number 7 plate, mounting b600-018 50 screw, mounting b520-662 52 screw, deadbolt c603-897 53 screw, trim b600-066 door range: 1 ³⁄₈ ” to 1 ⁷⁄₈ ” 50 52 53 7 accessory bag 61-503 call out number descrip...

  • Page 25

    23 d100/200 series service manual accessories accessory bag 61-506 call out number description part number 7 plate, mounting b600-018 52 screw, deadbolt c603-897 53 screw, trim b600-066 54 screw, wood f506-359 55 screw, machine b600-048 door range: 1 ³⁄₈ ” to 1 ⁷⁄₈ ” 52 53 54 55 7 emergency key pack...

  • Page 26

    24 d100/200 series service manual screws screws part number specify finish description application size type use door thickness keyed, single conventional cylinder b600-100 1/4”-28 x 1-15/16” poh mach. Mounting 1-3/8” - 1-3/4” b600-101 1/4”-28 x 1-15/16” poh mach. Mounting 1-3/4” - 2-1/4” b600-066 •...

  • Page 27

    25 d100/200 series service manual cylinders - ic key & ring assy (a12604-xxx) core assembly (a21647-xxx) bottom pin (012636-000 through -009) master pin (012635-002 through -019) build-up pin (012635-002 through -019) top pin (012635-002 through -019) tumbler spring (012637-000) spring cover (012639...

  • Page 28

    26 d100/200 series service manual cylinders - conventional cylinder cap (012162-000) cylinder cap (012162-000) anti-drill pins (b505-451) bottom pin 5 places (008553-000-009) bottom pin 5 places (008663-000-009) master pin (008580-002 to -009) master pin (008580-002 to -009) retaining pin spring (01...

  • Page 29

    27 d100/200 series service manual tailpieces door range: 1 ³⁄₈ ” to 1 ⁷⁄₈ ” door range: >1 ⁷⁄₈ ” to 2 ¹⁄₄ ” sfic (door range: d111/d211 d141/d241 b520-651 b520-652 b202-957 d121/d221 b520-667 na b220-032 d131/d231 b600-045 b600-046 b202-580 d251/d271 b520-653 na na d261/d261m b600-041 na na 1.6” 2.0...