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  5. User, Installation And Servicing Instructions

Falcon E9341 User, Installation And Servicing Instructions

Manual is about: ELECTRIC SINGLE WELL FRYER

Summary of E9341

  • Page 1

    1 f900 series user, installation and servicing instructions electric single well fryer e9341, e9341f read these instructions before use t100949 rev. 1 published: 27/09/16 date purchased: model number: serial number: dealer: service provider:.

  • Page 2

    2 falcon foodservice equipment head office wallace view, hillfoots road, stirling. Fk9 5py. Scotland. Weee directive registration no. Weee/dc0059tt/pro at end of appliance life, dispose of appliance and any replacement parts in a safe manner, via a licensed waste handler. Appliances are designed to ...

  • Page 3

    3 symbols • spanner • screwdriver • cooking oil • grease • spark ignition • flame • warning • viewport • allen key • igniter • c spanner.

  • Page 4

    4 this appliance may be discoloured due to testing. These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. Installation mus...

  • Page 5: Contents

    5 contents 1.0 appliance information ..................................................................................... 7 2.0 operation .............................................................................................................. 8 2.1 component parts ...............................

  • Page 6

    6 7.16 wiring diagrams ............................................................................................ 39 8.0 accessories ....................................................................................................... 41 8.1 full size basket ........................................

  • Page 7

    7 1.0 appliance information this appliance has been ce-marked on the basis of compliance with the relevant eu directives for the heat inputs, gas pressures and voltages stated on the data plate. A - serial no b - model no c - flue type d - gas category e - gas pressure f - gas type g - gas rate h - ...

  • Page 8: 2.0  Operation

    8 2.0 operation 2.1 component parts a – dust cover f – bucket runner cradle b – half baskets (2 off) g – oil bucket c – fry plate h – filtration basket and mesh filter d – drain prod / lifting / scraping tool i – basket hanger e – oil return pipe j – heating elements (e9341f only).

  • Page 9

    9 k – quick release connection p – element rotating handle (e9341f only) l – temperature control q – mode control m – safety thermostat reset r – filtration pump switch (e9341f only) n – drain valve s – heat demand neon (amber) o – drain valve safety flap t – power neon (red).

  • Page 10

    10 2.2 controls a – temperature control f – element on off position b – temperature control g – element off minimum mark c – drain valve closed position h – filtration pump on d – elements down position i – filtration pump off e – eco/fat melt mode.

  • Page 11

    11 2.3 using the fryer – normal operation 2.3.1 before use, clean the appliance inside and out. See section 3.0. 2.3.2 ensure drain valve is closed. Fill pan with cold cooking medium to -min- (cold fill) mark as shown below. Once cooking medium is hot, it will expand and reach the – max- (hot oil) m...

  • Page 12

    12 2.3.6 for optimum cooking performance, use the recommended load and temperature settings shown in the table below: food product maximum kg / half basket maximum kg / full basket optimum oil temperature o c pre-blanched chilled fries 1.7* 3.4* 175 frozen fries 1.25** 2.5** 185 * this equates to ro...

  • Page 13

    13 f) turn temperature control knob to desired temperature. G) if the safety thermostat reactivates call a qualified technician to carry out an investigation. 2.3.8 to switch appliance off, turn temperature control knob to “off position” and turn mode control knob to “element off”. 2.4 using the fry...

  • Page 14

    14 2.6.12 after filtering wait 30 seconds before removing bucket. Caution: heavy oil bucket when full! Take care when removing the bucket. 2.6.13 to remove the oil return pipe, pull down on the quick release connection and pull off the oil return pipe as shown below. 3.0 cleaning and maintenance bef...

  • Page 15

    15 note: all surfaces are easier to clean if spillage is removed before it becomes burnt on, cleaned daily. It should be noted that certain scouring pads including nylon types can easily mark stainless steel. Care should be exercised during cleaning process. When rubbing stainless steel with a cloth...

  • Page 16

    16 3.7 use the scraping end (a) of the drain prod / lifting / scraping tool as shown below to scrape any debris in the pan down the drain. Use the drain prod end (b) to push any debris down the drain if drain gets blocked. 3.8 it is recommended to use the accessory hose (see section 8.2) and switch ...

  • Page 17

    17 3.11 remove the filtration basket & mesh filter and discard the collected debris. 3.12 empty oil from the oil bucket into a separate container. Replace the oil bucket back in the fryer. 3.13 soak baskets, fry plate, filtration basket & mesh filter in hot soapy water. 3.14 wash, rinse and dry abov...

  • Page 18: 4.0  Specification

    18 4.0 specification 4.1 appliance weight table appliance unit weight (kg) packed weight (kg) e9341 62 72 e9341f 70 80 4.2 technical data table – e9341 & e9341f current power phase min (a) @ 230v max (a) @ 230v actual (a) @ 230v (kw) @ 230v l1 24.75 28.88 27.5 6.33 l2 24.75 28.88 27.5 6.33 l3 24.75 ...

  • Page 19

    19 5.0 dimensions / connection locations.

  • Page 20: 6.0  Installation

    20 6.0 installation 6.1 siting / clearances this appliance can be sited next to a combustible wall. If suiting the necessary clearances to any combustible wall must be the largest figure given for individual appliances instructions. 6.2 assembly 6.2.1 position appliance and level using feet adjuster...

  • Page 21

    21 6.2.2 appliance to be fixed to the floor using the supplied anti tilt device as shown below. 6.3 electric supply & connection the location of the electrical inlet is as seen in section 5.0. This unit is suitable for ac supplies only. The standard terminal arrangement is three phase (400v 3n~) for...

  • Page 22

    22 6.4 commissioning refer to section 2.0 for operation. If safety thermostat is activated, refer to section 2.3.7 to reset it. 6.4.1 fill pan with cold oil to the min mark. 6.4.2 turn mains power supply on. 6.4.3 ensure red neon illuminates. 6.4.4 turn elements on and turn temperature control knob ...

  • Page 23

    23 6.5 suiting “patent pending, application no. Gb 1511389.7” 6.5.1 before leveling and suiting units ensure the units are fully built, including all accessories and castings. 6.5.2 undo the 4 fixing screws on the control panel and remove. 6.5.3 remove the hob rear infill and replace with rear suiti...

  • Page 24

    24 6.5.6 slide suited units into position . 6.5.7 right hand unit: screw the m5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.5.8 (b) left hand unit: slide the penny and lock washer on to the screw and secure ...

  • Page 25: 7.0  Servicing

    25 7.0 servicing before attempting any maintenance, isolate the appliance at the mains switch and take steps to ensure that it is not inadvertently switched on. 7.1 door removal 7.2 control panel removal (remove door first) all fuses are located behind the control panel..

  • Page 26

    26 7.3 temperature control & neons removal 7.4 switch box front panel removal.

  • Page 27

    27 7.5 mode control, pump switch & safety thermostat removal when replacing the mode control switch, the copper link between terminals 4 & 5 must be removed as shown below..

  • Page 28

    28 7.6 operating and safety thermostat sensor removal 7.6.1 replace thermostat sensors onto the heating elements clip as shown below. Ensure the distance from the end of the heating elements to the tip of the operating thermostat “a” is 167mm and to the tip of the safety thermostat sensor “b” is 177...

  • Page 29

    29 7.7 terminal block access panel removal 7.8 wire access panel removal.

  • Page 30

    30 7.9 contactor removal 7.9.1 first remove the bucket cover (a) as shown. Remove screws and pull the panel slightly forward to clear the locating lugs at the rear then drop it down and slide the whole assembly forward. 7.9.2 now remove contactor cover and the contactors as shown..

  • Page 31

    31 7.9.3 replace components in reverse order. Take care not to trap any wires when replacing the bucket cover in place. 7.10 element rotating handle removal 7.10.1 first remove the switch box as shown. 7.10.2 then remove drain cover as shown..

  • Page 32

    32 7.10.3 then remove the pan front cover as shown. 7.10.4 now remove the element rotating handle as shown..

  • Page 33

    33 7.11 heating elements and microswitch removal 7.11.1 first remove the element rotating handle. Then remove microswitch rod (a) as shown. Then remove the locking nut (b) and pull forward to remove the microswitch assembly (c) as shown. Now pull out the heating elements (d) into the pan to remove a...

  • Page 34

    34 7.12 pump & timer removal (from front) 7.12.1 first remove the bucket cover as shown in 7.9.1. Then remove the bucket runner cradle as shown. 7.12.2 then remove pipe connection from the pump and right hand runner support fixing screws as shown..

  • Page 35

    35 7.12.3 now pull forward the right hand runner support assembly and remove the pump and timer as shown. 7.13 pump & timer removal (from rear) 7.13.1 first remove rear access panel as shown. 7.13.2 now remove pump and timer as shown in 7.12.3..

  • Page 36

    36 7.14 pump timer settings for 230v 7.14.1 set top function to “0.8”. 7.14.2 set middle function to “10” minutes 7.14.3 set base function set to “wu”..

  • Page 37

    37 7.15 circuit diagrams 7.15.1 e9341 circuit diagram.

  • Page 38

    38 7.15.2 e9341f circuit diagram.

  • Page 39

    39 7.16 wiring diagrams 7.16.1 e9341 wiring diagram.

  • Page 40

    40 7.16.2 e9341f wiring diagram.

  • Page 41: 8.0  Accessories

    41 8.0 accessories 8.1 full size basket 8.2 splashguard 8.2.1 place splashguard on top of the unit as shown..

  • Page 42: 9.0  Fault Finding

    42 8.3 oil return hose 8.3.1 attach drain hose to the quick release connection as shown. On the other end of the drain hose, attach the oil return pipe as shown. 9.0 fault finding fault possible causes remedy unit will not turn on no power to unit check mains power is connected and turned on safety ...

  • Page 43: 10.0 Spare Parts

    43 10.0 spare parts part description spares number power neon red 730962010 heat demand neon amber 730962040 operating thermostat 731300190 temperature control knob 733500011 safety thermostat 731350021 mode control switch c/w knob 733500017 filtration pump 536300054 filtration pump switch kit 73350...

  • Page 44: 11.0 Service Information

    44 11.0 service information it is recommended to have a maintenance contract with a local service provider. Serviceline contact: (uk only) phone: +441438 363 000 warranty policy shortlist for our warranty policy please go to www.Falconfoodservice.Com.