Falcon G1532 Installation And Servicing Instructions - page 6
3.2 REMOVAL OF PANELS
a) Remove the enamelled front facia by undoing the
fixings which secure it at the bottom edge. Ease
the panel forward at the bottom and lift it clear of
the hidden location screws.
b) Remove the top panel by undoing out the fixings at
the rear and slide the panel backward clear of the
front location.
c) Remove the inner top panel to expose the burners.
d) Remove the side and rear panels by undoing the
appropriate fixings.
3.3 REMOVAL of PLAQUES and BURNERS
3.3.1 Plaques Only
a) Remove the drip tray, grid shelf and brander and
also the outer panels as detailed in Section 3.2.
b) Plaques may be replaced by reaching inside the
top of the grill compartment and placing your
fingers on the plaque face. Push the plaque up
carefully to dislodge it from the seating between
the bars and the support angle.
c) Carefully replace the plaque sothat it is properly
seated on the bar and support angle. The plaque
should be positioned hard against the burner.
3.3.2 Burner
a) Remove the fixings at the rear and bottom of the
RH outer side panel and lift clear.
b) Remove the support bars and plaques. Place
these in a safe location until servicing is complete.
c) Undothe nut which secures the pilot pipe tothe
control tap and remove the pipe.
d) Undo the nut which secures the thermocouple to
the control and remove the thermocouple.
e) Remove the igniter lead from the Piezo igniter. Lift
the burner above the injector and withdraw.
f) The pilot may now be removed from the burner by
undoing the fixings which secure it.
3.4 REMOVAL OF INJECTOR
Following removal of the burner, the injector may be
cleaned or replaced as desired. See Section 1.8 for
injector dimension details.
3.5 BURNER and INJECTOR CLEANING
Burners require tobe cleaned periodically toensure
that the ports are free from blockage. This may be
facilitated by means of wire brushing. Individual ports
may be cleared with a suitable metal instrument.
Dislodged material should then be shaken out of the
open burner end.
Should it become necessary to wash the burner(s),
ensure that they are completely dry and free from
cleaning materials before re-fitting to the appliance.
The injectors also require regular inspection and may
be cleaned with a wooden splinter or fuse wire. Hard
metal impliments MAY DAMAGE THE ORIFICE and
MUST NOT be used.
Upon re-fitting, check adjustment and flame picture
as described in Section 2.5.2 of this document.
3.6 FLAME FAILURE THERMOCOUPLE
a) Remove the RH outer side panel.
b) Undo the nut which secures the thermocouple to
the SIT pilot bracket using a 10mm spanner.
c) Undo the nut which secures the thermocouple to
the gas tap.
d) Withdraw the faulty thermocouple and replace.
3.7 GAS VALVE
3.7.1 To Remove
Proceed as follows -
a) Pull off the control knobs and remove the front
facia panel.
b) Undothe nut whic secures the burner feed pipe to
the control.
c) Release the pilot tubing nut from the control and
ease the pilot tube clear of it's location.
d) Remove the fixings which secure the control to the
gas pipe.
e) Manoeuvre the control to enable removal of the
thermocouple.
f ) Withdraw the control.
3.7.2 To Re-grease The Control Tap
a) Remove the fixings which retain the front securing
plate whilst holding the plate against the internal
spring pressure.
b) Carefully withdraw the plate, complete with
operating spindle.
c) Withdraw the exposed rod, spring, brass washer,
and sealing washer, taking care not to lose any
parts.
d) Withdraw the plug and clean with a soft rag and
also clean the mating surfaces in the control body.
Sparingly re-grease the plug with an approved
heat resistant grease.
Re-assemble in reverse order taking care with the
central pin assembly. Fit the spring tothe pin first,
then the brass washer and finally the sealing washer.
Ensure that the sealing washer fits snugly intothe
recess at the base of the plug. When re-fitting the
operating spindle, ensure that the niting pin engages
in the plug slot.