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  5. User, installation and servicing instructions

Falcon i9042 User, installation and servicing instructions - Contents

Manual is about: INDUCTION RANGE F900 SERIES

Summary of i9042

  • Page 1

    F900 series user, installation and servicing instructions induction range i91104, i91105 read these instructions before use rev 1 published: 31/3/16 date purchased: model number: serial number: dealer: service provider: t100953.

  • Page 2

    2 falcon foodservice equipment head office wallace view, hillfoots road, stirling. Fk9 5py. Scotland. Weee directive registration no. Wee/dc0059tt/pro at end of appliance life, dispose of appliance and any replacement parts in a safe manner, via a licensed waste handler. Appliances are designed to b...

  • Page 3

    3 symbols • spanner • screwdriver • cooking oil • grease • spark ignition • flame • warning • viewport • allen key • igniter.

  • Page 4

    4 these instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country.  installation must meet national or local regulations. Attention ...

  • Page 5: Contents

    5 contents 1.0 appliance information ........................................................................... 6 2.0 operation .................................................................................................... 7 2.1 component parts ...................................................

  • Page 6: 1.0 Appliance Information

    6 1.0 appliance information this appliance has been ce-marked on the basis of compliance with the relevant eu directives for the heat inputs, gas pressures and voltages stated on the data plate. A - serial no • b - model no • c - flue type • d - gas category • e - gas pressure • f - gas type • g - g...

  • Page 7: 2.0 Operation

    7 2.0 operation if glass-ceramic top is cracked or broken immediately disconnect appliance from power supply and contact your service agent. The air intake filter must be in position during operation it should be cleaned regularly and do not obstruct air filter entry below. Users must be made aware ...

  • Page 8

    8 2.1 component parts a - door b - drip tray c - shelf d – hob zone control e –oven zone control f – oven temperature control g – glass hob h –flue capper i - filter.

  • Page 9

    9 2.2 controls a - power neon (red). B - hot zone indicator. C - zone led (green). D - oven indicator. E - oven temperature indicator. F – oven heat neon (amber). G – cooking surface area. 2.3 using the induction hob 2.3.1 ensure you use the correct size of pot. – Ø270 2.3.2 ensure the pots are cent...

  • Page 10

    10 2.3.3 ensure you use the correct type of pot 2.3.4 ensure you use a clean flat bottom pan.

  • Page 11

    11 2.3.5 to turn on hob cooking zone turn required control (a.) the green l.E.D (b) will light. If you remove the pot from the cooking zone the l.E.D will flash at 1 second intervals to indicate that the cooking zone is still active. 2.3.6 to use oven switch oven zone control to required setting (c)...

  • Page 12

    12 3.0 cleaning and maintenance 3.1 turn off and allow to cool down 3.2 hob 3.2.1 clean the glass hob with hot soapy water 3.3 oven 3.3.1 turn off and let cool down. 3.3.2 remove base tray, base plate and shelf hangers. 3.3.3 clean oven using soap and water. 3.3.4 clean shelves and base tray using s...

  • Page 13: 4 Specification

    13 clean the air intake filter regularly. Failure to clean the filter regularly may cause problems which will not be covered by warranty. The air intake filter must be in place during operation. Do not attempt to repair or replace any part other than the air intake filter. Refer to the error code li...

  • Page 14: 6 Installation

    14 6 installation 6.1 siting / clearances caution: if suiting the necessary clearances to any combustible wall must be the largest figure given for individual appliances instructions. 6.2 electrical supply and connection 6.2.1 remove rear access panel to access the inlet terminal (see 6.2.2) 6.2.2 c...

  • Page 15

    15 6.3.2 ensure fan intake filter is fitted and secured in position below control panel. 6.3.3 connect to an electrical supply (see 6.2) 6.4 commissioning 6.4.1 switch all cooking zones on to position 10 (a). 6.4.2 ensure all l.E.Ds light and begin to flash (b). 6.4.3 place a pan suitable for induct...

  • Page 16

    16 6.6 suiting “patent pending, application no. Gb 1511389.7” 6.6.1 before leveling and suiting units ensure the units are fully built, including all accessories and castings. 6.6.2 undo the 4 fixing screws on the control panel and remove. 6.6.3 remove the hob rear infill and replace with rear suiti...

  • Page 17

    17 6.6.6 slide suited units into position. 6.6.7 right hand unit: screw the m5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.6.8 (b) left hand unit: slide the penny and lock washer on to the screw and secure u...

  • Page 18: 7 Servicing

    18 7 servicing before attempting any maintenance, isolate the appliance at the mains isolating switch and take steps to ensure that it cannot be inadvertently switched on. 7.1 control panel 7.1.1 remove control panel and controls as shown. 7.1.2 control switch: - identify wires that relate to switch...

  • Page 19

    19 7.1.3 unscrew and remove as shown set dip switch settings on new control switch to match removed switch. 7.1.4 re-assemble in reverse order. 7.1.5 led`s are polarity driven with the green cable negative and the purple cable positive. The green cable connects to the spade above led body flat side....

  • Page 20

    20 7.2.2 open the door fully and push an Ø4mm pin into the hole on each hinge. 7.2.3 holding the door with both hands half way down each side, rotate and lift up until the hinge hits the top of the hinge aperture..

  • Page 21

    21 7.2.4 rotate hinge out of hinge aperture and lift door away. 7.3 accessing the generator and electrics 7.3.1 remove filter. 7.3.2 remove front panel..

  • Page 22

    22 7.3.3 remove cross supports. 7.3.4 pull generator and electrics out as shown..

  • Page 23

    23 a- contactor for safety circuit? B- contactor for top oven element c- contactor for bottom oven elements? D- relay e- mcb-40a 3p type d f- cooling fan g- safety stat h- induction generator i- fuse 2a 7.3.5 remove generator canopy (screws both sides) as shown. 7.3.6 disconnect generator wires.

  • Page 24

    24 7.3.7 loosen top screws and remove lower screws (both sides) to remove generator..

  • Page 25

    25 7.4 removing coil assembly 7.4.1 disconnect the wires to the coil. 7.4.2 remove the fixings holding the coil carrier to the hob. 7.4.3 remove the four fixings holding the coil to the carrier take care not to lose the springs..

  • Page 26

    26 do not use the unit if the ceramic top is chipped, cracked or broken. The panel needs to be replaced. When replacing coils, ensure that spacers are in position and only fitted with a single, layered spacer as indicated. The induction generator unit is heavy and it may be required that two people ...

  • Page 27

    27 7.5 oven top element removal 7.5.1 inside oven chamber, unscrew element fixing clips and loosen two screws at rear of element. 7.5.2 disconnect from wiring and remove top element from oven..

  • Page 28

    28 7.6 oven bottom element removal 7.6.1 remove screws from element fixing plate as required. 7.6.2 disconnect wires and remove element from oven..

  • Page 29: 8.0 Fault Finding

    29 8.0 fault finding note: most faults can be rectified by simply switching unit off for 10 seconds. After this time, turn power back on at mains supply. If fault continues to occur after such action then please refer to the table. This will provide a solution to rectify the condition. 8.1 error cod...

  • Page 30

    30 04 cooking zone temperature too high or remains constant during cooking. Reset appliance switch appliance off for 10 seconds then on. Pan empty / too hot test disc may be overheated – allow for cooling. Cooking zone self protected due to abnormal heat build up allow cook zone to cool for couple o...

  • Page 31

    31 09 n/a n/a n/a 10 communication error reset appliance switch appliance off for 10 seconds then on. Failure on lin or can-bus check all communications connections 11 initialisation error reset appliance switch appliance off for 10 seconds then on. Software failure while initialising hardware wait....

  • Page 32

    32 o2 oven will not operate safety stat tripped call engineer o3 oven slow to heat wrong element setting check element selector(oven zone) switch o4 oven slow to heat faulty element call engineer.

  • Page 33: 9.0 Circuit

    33 9.0 circuit diagram i91104/5 circuit diagram.

  • Page 34: 10.0 Wiring Diagram

    34 10.0 wiring diagram i91104/5 wiring diagram.

  • Page 35

    35 i91104/5 wiring diagram.

  • Page 36

    36 i91104/5 coil wiring diagram.

  • Page 37

    37 11.0 spare parts main spare parts oven top element- 733440003 oven bottom element- 730962060 control panel i9184 733940000 power neon red- 730962010 heat demand neon amber- 730962040 hot zone control switch- 734250016 oven zone control switch- 733440002 oven thermostat switch- 734000032 safety th...