Falcon SSG1.5KRM-1 Owner's Operating Manual - Save These Instructions

Manual is about: SSG SeriesTM Rackmount Industrial-Grade UPS Plus

Summary of SSG1.5KRM-1

  • Page 1

    Owner's operating manual ssg series tm rackmount industrial-grade ups plus ® uninterruptible power supply models: ssg1.5krm-1 - 1.5kva, 1050w, 120vac, -20ºc - 55ºc (-4ºf to 131ºf) operation ssg1.5krm-2 - 1.5kva, 1050w, 230vac, -20ºc - 55ºc (-4ºf to 131ºf) operation ssg2.2krm-1 2.2kva, 1540w, 120vac,...

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    Ssg ups features. . . . . . . 3 ssg series double-conversion on-line ups block diagram. . . 3 important safety instructions (read first) . . . 4 chapter 1. Introduction manual overview. . . . . . 5 brief ssg overview.. . . . . 5 load segment control. . . . . . 5 remote emergency power off . . . . 5 ...

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    Ssg series tm industrial-grade ups features ssg series double-conversion on-line ups block diagram 3 true double conversion on-line sinewave design high temperature 55 0 c operation lcd display with advanced monitoring output load segment control remote emergency power off (repo) input power factor ...

  • Page 4: Save These Instructions

    Important safety instructions, save these instructions retain this user manual! This manual contains important instructions which must be followed during the installation, operation and maintenance of the ssg series ups, battery banks, options and batteries. Please read all instructions before opera...

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    1.0 introduction manual overview this user manual has been written to provide basic information about the falcon ssg series industrial grade ups plus. Ssg models are available in nominal power ratings of 1500, 2200 and 3000 va . The ssg series is a compact, rugged, double conversion, "on-line" ups. ...

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    2.0 ssg ups circuit descriptions input filter this portion of the circuit provides surge protection, certified to meet iec 61000-4-5 and iec 801-5. It also filters out both electro-magnetic interference (emi) and radio frequency interference (rfi) and prevents excessive levels from being conducted b...

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    Lithium-ion batteries ssg1.5krm-1-li and ssg1.5krm-2-li models are equipped with optional internal lithium-ion- phospate batteries. In comparison with vrla (valve regulated sealed lead-acid) batteries which weigh 6 lbs. Each, the lithium-ion batteries weigh 1.8 lbs each while supplying almost twice ...

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    7) never apply a short circuit across the batteries as personnel injury, fire or explosion may result. 8) danger ---- never attempt to connect an extended battery bank containing vrla lead-acid batteries to a ups containing internal lithium-ion-phosphate batteries. 8.

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    Manual bypass function a manual bypass button is located on the ssg front panel. When the ups is operating from utility in the normal on-line state, depressing this button will cause the ups to transfer to bypass. Depressing the bypass button again will return the ups to the normal on-line condition...

  • Page 10

    Inspecting the equipment visually inspect the ups for freight damage. If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier, and immediately file a claim for “shipping damage” with the carrier. If you discover damage after acceptance, file...

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    5. ** securing hardware, slide rails and rail extensions are sold separately . Contact falcon electric for these additional options and any assistance needed.** 6. Attach the two mounting brackets to the rack's mounting rails. The brackets allow adjustment of up to eight inches of the slide assembly...

  • Page 12

    7. Install the slide assemblies, with brackets into the rack enclosure. The return flanges on the mounting brackets and outer parts fit to the inside of the rack-mounting rails. 8. Verify the slide assemblies are in the same alignment position on all four rack-mounting rails. After checking alignmen...

  • Page 13

    Lcd display repositioning warning: refer the repositioning of the lcd display to a qualified electronic technician or the falcon service department. Live components are inside this ups and risk of electrical shock. Prior to anyone starting to attempt the repositioning of the lcd display, service per...

  • Page 14

    14 ups model extended battery bank (ebm) options ups battery bus voltage number of parallel battery strings backup time (1) (models with & without charger extended battery bank (ebm) options (with internal battery charger) battery bank dimensions (inches) extended battery bank model number # of batt...

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    Battery bank installation procedure the battery modules have been designed to be placed on one side of the ups as shown below. 1. Visually inspect the battery module for any freight damage. Report damage to the carrier and falcon electric immediately. 2. Use the mounting feet to secure the unit and ...

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    4.0 display & controls the diagram below shows the basic functions of the front panel for all ssg series 1.5-3kva ups models. Indicators and icons located on the lcd models led display: green mode : the bulb icon is displayed continuously when the green mode function is enabled. It will be flashing ...

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    Controls (all models): the primary front panel user controls consist of one input circuit breaker and three push-buttons: the switch located to the right of display is the main input circuit breaker and controls the connection of utility power to the ups and its internal battery charger. . The three...

  • Page 18

    Caution when the ups is in normal on-line mode, pressing the bypass button once will put the ups into bypass mode. While in bypass, should the utility power become unavailable, the ups output will turn off and the ups will shut down. Once the unit is in bypass mode operation, pressing this button ag...

  • Page 19

    Bypass mode operation the ups will automatically transfer to bypass mode in the event it is overloaded, experiences an internal failure and for the conditions listed below. When in bypass, the ups will transfer the con- nected load directly to the incoming utility power. When in bypass mode, battery...

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    Note! During shut down, do not press any button since ups might be re-energized and deliver power to its output unexpectedly. 6.0 ups setup, configuration & programming the following section describes how to reconfigure the internal ups setup options, by using the setup, configuration & programming ...

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    How to enable or disable green mode (function bit 2) to enable: 1. Press the "function/test" and “set/alarm silence" buttons at same time and hold them for one second. The unit will sound one beep and then enter the configuration mode. 2. Press the "function/test" button two times to move the dot fr...

  • Page 22

    Example - how to set the ups output voltage to 115vac (-1 models) or 230vac (-2 models) 1. Press the "function/test" and "set/alarm silence" buttons at same time and hold them for one second. The unit will emit one alarm beep and then enter the configuration mode. 2. Press the "function/test" button...

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    Making load segment settings a. Setting load segments to automatically turn off the load segment when utility power is lost 1. Press the "function/test" and "set/alarm silence" buttons at same time and hold them for one second. The unit will emit one alarm beep and then enter the configuration mode....

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    7.0 communications all ssg series upss are provided with the following communication ports: * rs-232 port with standard db-9f serial port connector. * usb port supporting the connection of a standard usb interface cable. * one advanced communications option slot is provided on the rear panel of the ...

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    The supplied falcon rs-232 interface cable pin designations are as follows: the computer rs-232 port settings should be set to the following: remote emergency power off (repo) a two-pin repo connector is located on the rear panel of the ups. The connector is shipped with a jumper wire installed, to ...

  • Page 26

    Ssg2.2krm-1 & ssg3krm-1 rear panel layout 26 contact closure interface card option (new ua88374-ssg) replaces ua88374 note: this card installs into the communicaitons option slot jumper settings j1 through j7 = 1-2 db-9 configured for green cable (default) j1 through j7 = 2-3 db-9 configured for sta...

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    Ssg2.2krm-hw & ssg3krm-hw rear panel layout output wiring details 27 ls1 neutral ls1 line ls2 neutral ls2 line gnd.

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    8.0 maintenance all ssg series ups requires very little maintenance. The batteries are located inside user replace- able packs containing (4) csb xtv1272 or equivalent, sealed, vrla, maintenance-free,lead-acid batteries. Batteries must be kept recharged to prevent excessive self-discharging, which m...

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    Ssg1.5krm-x internal battery pack replacement 1 . Loosen and remove the screws on the left hand front panel. Remove the panel from the unit. 2. Lay the panel aside for reassembly. 3. Loosen and remove the screws of battery stop plate. Lay them aside for reassembly. 4. Grasp the battery pack, and pul...

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    Ssg2.2krm-x, ssg3krm-x standard and ssgr, ssgr-1 extended battery module replacements 1. To replace the battery packs inside an extended battery module, unplug the connected battery cable from ups and battery module. 2. Loosen and remove the screws from the battery module front panels. Remove both f...

  • Page 31

    Battery module installation: 1. Mount the battery module directly above or below the ups or battery module in the equipment rack. 2. Verify the battery disconnect is in the off postion. 3. Remove the battery inteconnect connector cover plate located on the module rear panel. 4. Connect the battery c...

  • Page 32

    Recycling the used battery packs never discard the ups, the ups battery pack, or batteries in the trash. Contact your local recycling or hazardous waste center for information on proper disposal of the used battery pack and batteries. The entire spent battery packs may be returned to the falcon serv...

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    9.0 troubleshooting audible alarms the ssg series ups features audible alarm codes to alert the user of potential problems. Please refer to the following table to identify and resolve alarms and the conditions causing the alarms. 33.

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    Bit 0 ;dc bus voltage over high flag bit 1 ;soft start fault flag bit 2 ;inverter voltage over high flag bit 3 ;inverter voltage over low flag bit 4 ;output current over high flag bit 5 ;battery voltage over high flag bit 6 ;low dc bus voltage flag bit 7 ;inverter voltage feedback error flag warning...

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    Troubleshooting guide prior to attempting any troubleshooting, always verify the ups battery fuse is installed and the input voltage, input plug and wiring are correct. Please refer to the table below and attempt to solve the problem prior to contacting falcon service. 35.

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    Fcc considerations note: this equipment has been tested and found to comply with the limits for a class b digital device, pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment genera...

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    10.0 technical support in the event your ssg series ups requires service or should any other technical support be required, write, call, fax or email falcon service. Falcon electric inc. 5106 azusa canyon road irwindale, ca. 91706 service 800.842.6940 voice 626.962.7770 fax 626.962.7720 email: servi...

  • Page 38

    38 falcon electric, inc. New product limited warranty limited warranty: falcon warrants that this product will be free from defects in materials and workmanship for a period of two years from the date of shipment by falcon. Procedures: any defective product must be returned to falcon. No product can...

  • Page 39: Ssg Series

    © 2010 falcon ® electric, inc. All rights reserved. Falcon ® and the falcon electric logo are registered trademarks of falcon electric, inc. All other brand names and trademarks are the property of their respective owners. The information and specifications stated in this document are subject to cha...

  • Page 40: Ssg-Hw Series

    © 2011 falcon ® electric, inc. All rights reserved. Falcon ® and the falcon electric logo are registered trademarks of falcon electric, inc. All other brand names and trademarks are the property of their respective owners. Falcon electric, inc. - 5116 azusa canyon rd. - irwindale, ca 91706 - 800.842...