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Falcon T Series Service Manual

Manual is about: Extra Heavy Duty, Grade 1 Cylindrical Lever Lock

Summary of T Series

  • Page 1

    H v b q s t r t series service manual extra heavy duty, grade 1 cylindrical lever lock.

  • Page 2: Table of Contents

    T-series service manual ii table of contents table of contents introduction ............................................................... Iii lock assembly index ................................................. 1 chassis assemblies ................................................... 3 trim assemb...

  • Page 3: Introduction

    Iii t-series service manual introduction introduction this manual contains a complete listing of t-series (grade 1) cylindrical lock parts and assemblies manufactured by the falcon lock company. This edition lists components of t-series locks manufactured after july 2007. Exploded views of each lock...

  • Page 4: Lock Assembly Index

    T-series service manual 1 lock assembly index function ansi a156.2, 1996, series 4000, grade 1 trim chassis falcon ansi description outside function inside function t101 f75 passage/closet latch lever is always unlocked. Lever is always unlocked and is always free for immediate egress. 27 3 t291 pri...

  • Page 5

    2 t-series service manual lock assembly index function ansi a156.2, 1996, series 4000, grade 1 trim chassis falcon ansi description outside function inside function t521 f81 office lock key retracts latch when button turned. Turning button locks outside lever until manually unlocked. Inside always fr...

  • Page 6: T101

    T-series service manual 3 chassis assemblies t101 passage latchset 6 6 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 1 3 5 4 call out number description part number call out number description part number 1 chassis assembly, t101 a30761-000-00 8 retractor insert (2) 022986-001-50 2 flanged nut (2) 030726-000...

  • Page 7: T291/t301

    4 t-series service manual chassis assemblies t291/t301 privacy hospital lock 8 (2) 7 11 6 23 13 (2) 1 2 15 17 18 19 16 3 5 22 24 25 2 14 12 10 9 (2) 21 20 4 call out number description part number call out number description part number 1 chassis assembly, t291/t301 a30765-000-00 14 inner mounting p...

  • Page 8: T351

    T-series service manual 5 chassis assemblies t351 closet lock 26 6 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 3 5 1 4 call out number description part number call out number description part number 1 chassis assembly, t351/t561 a30758-000-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 030726-00...

  • Page 9: T351

    6 t-series service manual chassis assemblies t351 closet lock – ic 27 6 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 3 5 1 4 call out number description part number call out number description part number 1 chassis assembly, t351/t561- ic a30758-001-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) ...

  • Page 10: T381

    T-series service manual 7 chassis assemblies t381 classroom security lock 30 2 3 5 15 17 18 19 16 8 (2) 7 9 (2) 10 2 14 13 (2) 12 11 28 1 4 call out number description part number call out number description part number 1 chassis assembly, t381 a30767-000-00 12 housing case 022114-000-30 2 flanged n...

  • Page 11: T381

    8 t-series service manual chassis assemblies t381 classroom security lock – ic 30 2 3 5 15 17 31 19 16 8 (2) 7 9 (2) 10 2 14 13 (2) 12 11 29 1 4 call out number description part number call out number description part number 1 chassis assembly, t381 a30767-001-00 12 housing case 022114-000-30 2 flan...

  • Page 12: T411

    T-series service manual 9 chassis assemblies t411 asylum lock 32 32 8 (2) 7 9 (2) 10 13 (2) 2 14 11 2 3 5 12 1 4 call out number description part number call out number description part number 1 chassis assembly, t411 a30769-000-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 030726-000-30...

  • Page 13: T411

    10 t-series service manual chassis assemblies t411 asylum lock – ic 33 33 8 (2) 7 9 (2) 10 13 (2) 2 14 11 2 3 5 12 1 4 call out number description part number call out number description part number 1 chassis assembly, t411-ic a30769-001-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 0307...

  • Page 14: T501

    T-series service manual 11 chassis assemblies t501 entry lock 8 (2) 7 11 6 23 13 (2) 1 2 15 17 18 19 16 3 5 22 24 25 2 14 12 10 9 (2) 21 34 4 call out number description part number call out number description part number 1 chassis assembly, t501 a30773-000-00 14 inner mounting plate 030712-000-30 2...

  • Page 15: T501

    12 t-series service manual chassis assemblies t501 entry lock – ic 8 (2) 7 11 6 23 13 (2) 1 2 15 17 31 19 16 3 5 22 24 25 2 14 12 10 9 (2) 21 34 4 call out number description part number call out number description part number 1 chassis assembly, t501-ic a30773-001-00 14 inner mounting plate 030712-...

  • Page 16: T511

    T-series service manual 13 chassis assemblies t511 entry/office lock 36 8 (2) 7 11 6 23 13 (2) 1 2 15 17 18 19 16 3 5 35 24 2 14 12 10 9 (2) 21 34 4 call out number description part number call out number description part number 1 chassis assembly, t511 a30756-000-00 14 inner mounting plate 030712-00...

  • Page 17: T511

    14 t-series service manual chassis assemblies t511 entry/office lock – ic 36 8 (2) 7 11 6 23 13 (2) 1 2 15 17 31 19 16 3 5 35 24 2 14 12 10 9 (2) 21 34 4 call out number description part number call out number description part number 1 chassis assembly, t511-ic a30756-001-00 14 inner mounting plate 0...

  • Page 18: T521

    T-series service manual 15 chassis assemblies t521 office lock 8 (2) 7 9 (2) 10 36 11 6 23 13 (2) 1 2 15 17 18 19 16 3 5 35 24 2 14 12 4 call out number description part number call out number description part number 1 chassis assembly, t521 a30748-000-00 13 cotter pin (2) 002893-000-60 2 flanged nut...

  • Page 19: T521

    16 t-series service manual chassis assemblies t521 office lock – ic 8 (2) 7 9 (2) 10 36 11 6 23 13 (2) 1 2 15 17 31 19 16 3 5 35 24 2 14 12 4 call out number description part number call out number description part number 1 chassis assembly, t521-ic a30748-001-00 13 cotter pin (2) 002893-000-60 2 fla...

  • Page 20: T561

    T-series service manual 17 chassis assemblies t561 classroom lock 6 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 1 26 3 5 4 call out number description part number call out number description part number 1 chassis assembly, t351/t561 a30758-000-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 03072...

  • Page 21: T561

    18 t-series service manual chassis assemblies t561 classroom lock – ic 6 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 1 27 3 5 4 call out number description part number call out number description part number 1 chassis assembly, t351/t561- ic a30758-001-00 9 retractor spring (2) 022108-001-60 2 flanged nut ...

  • Page 22: T571

    T-series service manual 19 chassis assemblies t571 dormitory lock 2 10 9 (2) 21 20 8 (2) 7 11 6 22 23 24 2 14 13 (2) 12 25 37 3 5 1 4 call out number description part number call out number description part number 1 chassis assembly, t571 a30759-000-00 12 housing case 022114-000-30 2 flanged nut (2)...

  • Page 23: T571

    20 t-series service manual chassis assemblies t571 dormitory lock – ic 2 10 9 (2) 21 20 8 (2) 7 11 6 22 23 24 2 14 13 (2) 12 25 38 3 5 1 4 call out number description part number call out number description part number 1 chassis assembly, t571-ic a30759-001-00 12 housing case 022114-000-30 2 flanged...

  • Page 24: T581

    T-series service manual 21 chassis assemblies t581 storeroom lock 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 1 6 32 3 5 4 call out number description part number call out number description part number 1 chassis assembly, t581 a30760-000-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 030726-000...

  • Page 25: T581

    22 t-series service manual chassis assemblies t581 storeroom lock – ic 8 (2) 7 9 (2) 10 13 (2) 12 2 14 11 2 1 6 33 3 5 4 call out number description part number call out number description part number 1 chassis assembly, t581-ic a30760-001-00 9 retractor spring (2) 022108-001-60 2 flanged nut (2) 03...

  • Page 26: T851

    T-series service manual 23 chassis assemblies t851 storeroom lock (electrified – fail safe) 2 3 15 17 18 40 43 8 (2) 7 9 (2) 10 13 (2) 12 41 46 50 14 49 45 47 48 44 42 1 39 5 4 call out number description part number call out number description part number 1 chassis assembly, t851 a31517-000-00 18 ke...

  • Page 27: T851

    24 t-series service manual chassis assemblies t851 storeroom lock (electrified – fail safe) – ic 2 3 15 17 31 40 43 8 (2) 7 9 (2) 10 13 (2) 12 41 46 50 14 49 45 47 48 44 42 1 39 5 4 call out number description part number call out number description part number 1 chassis assembly, t851 a31517-000-00 ...

  • Page 28: T881

    T-series service manual 25 chassis assemblies t881 storeroom lock (electrified – fail secure) 2 3 15 17 18 40 51 8 (2) 7 9 (2) 10 13 (2) 12 41 46 50 14 53 45 47 48 44 42 1 52 5 4 call out number description part number call out number description part number 1 chassis assembly, t851 a31517-000-00 18 ...

  • Page 29: T881

    26 t-series service manual chassis assemblies t881 storeroom lock (electrified – fail secure) – ic 2 3 15 17 31 40 51 8 (2) 7 9 (2) 10 13 (2) 12 41 46 50 14 53 45 47 48 44 42 1 52 5 4 call out number description part number call out number description part number 1 chassis assembly, t851 a31517-000-0...

  • Page 30: T101

    T-series service manual 27 trim assemblies t101 passage latchset a h h e o j k i n l f nn p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number a closed lever, outside see page 46 k mounti...

  • Page 31: T291

    28 t-series service manual trim assemblies t291 privacy hospital lock h v k b ll s t n l h e o g u nn p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 4...

  • Page 32: T301

    T-series service manual 29 trim assemblies t301 privacy lock h v k b q s t r n l h e o g u nn p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46 p spri...

  • Page 33: T351

    30 t-series service manual trim assemblies t351 closet lock b aa y e x h h k cc z n m bb mm w nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 y tur...

  • Page 34: T381

    T-series service manual 31 trim assemblies t381 classroom security lock h aa b aa h k cc ee n m bb mm dd nn b note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see pag...

  • Page 35: T411

    32 t-series service manual trim assemblies t411 asylum lock h aa b b aa h k cc ee n m gg mm ff mm note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 cc s...

  • Page 36: T501

    T-series service manual 33 trim assemblies t501 entry lock b aa h k cc h e o g n m bb mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o spindl...

  • Page 37: T511

    34 t-series service manual trim assemblies t511 entry/office lock n m b aa h k cc h e o g bb mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o ...

  • Page 38: T521

    T-series service manual 35 trim assemblies t521 office lock n m b aa h k cc h e o g bb mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o spindl...

  • Page 39: T561

    36 t-series service manual trim assemblies t561 classroom lock n m b aa h k cc h e o f bb mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o sp...

  • Page 40: T571

    T-series service manual 37 trim assemblies t571 dormitory lock n m b aa h k cc h e o g bb mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o sp...

  • Page 41: T581

    38 t-series service manual trim assemblies t581 storeroom lock n m b aa h k cc h e o f gg mm p nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever, outside see page 46,47 o sp...

  • Page 42: T851

    T-series service manual 39 trim assemblies t851 storeroom lock (electrified – fail safe) kk h n m e hh b aa h k cc bb mm jj nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open lever,...

  • Page 43: T881

    40 t-series service manual trim assemblies t881 storeroom lock (electrified – fail secure) kk h n m e hh b aa h k cc bb mm jj nn note: spring cage components require lubrication. See page 47 for specifications. Call out number description part number call out number description part number b open leve...

  • Page 44

    T-series service manual 41 cylinders standard cylinders falcon complete standard cylinders function 5-pin cylinder 6-pin cylinder 7-pin cylinder all except t381is, t571 a23151-05 a23161-05 a23171-05 t381is a23151-06 a23161-06 a23171-06 t571 a23151-07 a23161-07 a23171-07 notes: 1) finishes 606 and 62...

  • Page 45

    42 t-series service manual cylinders competitor keyway compatibility falcon t-series locks are furnished with falcon’s standard “g” keyway cylinder unless otherwise specified. The following cylinders manufactured by competitors are acceptable. Assa (65611 or 65661) 6-pin s sargent (6,7 and 10 line) 6...

  • Page 46

    T-series service manual 43 cylinders ic cylinder options description specify small format core* g suffix example: t581gd6 dan small format construction core** h suffix example: t581hd7 dan less small format core b suffix example: t581bd dan less full size core j suffix example: t581jd sch dan small form...

  • Page 47

    44 t-series service manual inserts and spindles inside inserts and spindles description part number t351 t381 t411 t501 t511 t521 t561 t571 t581 t851 t881 insert and spindle a30750-000-00 s s s s s s insert and spindle a30776-001-00 s falcon 6-pin and 7-pin ic a30779-001-00 s falcon and mono 6-pin s...

  • Page 48

    T-series service manual 45 inserts and spindles outside inserts and spindles description part number t351 t381 t411 t501 t511 t521 t561 t571 t581 t851 t881 falcon 6-pin and 7-pin ic a30749-001-00 s s falcon and mono 6-pin standard a30749-060-00 s s falcon 7-pin standard a30749-070-00 s s falcon ic a...

  • Page 49

    46 t-series service manual levers closed levers style part number description avalon 030740-000-xxx standard closed lever a30753-00a-xxx inside lever with set screw a31544-00a-xxx inside lever with set screw for t851/t881 functions dane 030742-000-xxx standard closed lever a30753-00d-xxx inside leve...

  • Page 50

    T-series service manual 47 levers sfic/ic levers style part number description avalon 030740-002-xxx standard sfic lever 030926-001-xxx assa, medeco, yale ic lever 030927-001-xxx schlage ic lever 030928-001-xxx corbin russwin ic lever 030930-001-xxx sargent ic lever dane 030742-002-xxx standard sfic...

  • Page 51

    48 t-series service manual latches and accessories grade 1 latches a98535-000 square corner spring latch, 6qe” projection a98535-00d square corner deadlatch, 6qe” projection a98538-000 6qe” radius corner spring latch, 6qe” projection a98538-00d 6qe” radius corner deadlatch, 6qe” projection a98835-00...

  • Page 52

    T-series service manual 49 latches and accessories a92321-00d 56m” radius corner deadlatch, 56o” projection, 26” backset a92330-000 square corner spring latch, 56o” projection, 26m” backset a92330-00d square corner deadlatch, 56o” projection, 26m” backset a92331-000 56m” radius corner spring latch, ...

  • Page 53

    50 t-series service manual strike and dust boxes strikes 005164-000 ansi strike a05185-000 square corner t-strike a05185-004 6qe” radius corner t-strike, q001-049 full lip square corner strike q001-048 full lip 56m” radius corner strike dust boxes k510-066-pla 012191-003-70 q001-059.

  • Page 54: T–Series

    T-series service manual 51 preparation and installation installation template for reference only. Do not place on door for drilling. Fold here & place on high edge of door bevel t–series lever lock template mark centerline of latch for correct door thickness. Drill 1"(25mm) diameter hole. H igh edge...

  • Page 55

    52 t-series service manual step 1 fold template on line indicated. Place on high edge of door bevel. Position centerline of template on heightline (suggested height is 38" (965mm) from floor). A. Locate and mark center for 2 67" (54mm) hole. B. Locate and mark positions for notches. Caution: notches...

  • Page 56

    T-series service manual 53 step 2 bore holes: install latch a. Bore a 2 67" (54mm) hole and two (2) 7rf" (8mm) holes from both sides of door to avoid splintering wood. B. Bore a 1" (25mm) hole into door edge. Using latch faceplate as pattern, trace outline and mortise door edge so latch is flush wit...

  • Page 57

    54 t-series service manual step 5 install inner trim assembly slide inner trim assembly over chassis spindle. Thru-posts will engage inner trim asembly on 1 7n" (45mm) thick doors. Secure to door with two #10-32 x 1" machine screws provided. Step 6 install inner lever a. Position rose over inner tri...

  • Page 58

    T-series service manual 55 fold here & place on high template for installing t–series lever locks mark centerline of la tch for correct door thickness. High edge latch mark center for 5/16"(8mm) holes using drill fixture 030736-000-50 is recom- mended to ensure proper alignment 2 3/4"(70mm) ba ckset...

  • Page 59

    56 t-series service manual step 13 to remove all cylinder levers (except interchangeable core) to re-install lever a. Insert key and rotate clockwise approximately 60 degrees. B. Depress lever retainer with tool provided. C. Slide lever off spindle. D. Insert cylinder into spindle. E. Slide lever on...

  • Page 60

    T-series service manual 57 step 17 for the following functions: t341, t351, t371, t381, t391, t561, t571 a. If the cylinder and handle are installed, refer to step 13 for lever removal instructions. B. Using a thin flat screw driver, turn the action bar slot clockwise (cw) until it stops at about 2:...

  • Page 61

    58 t-series service manual preparation and installation spring cage replacement installation installation instructions t-series spring cage retrofit kit q513-063 instrucciones de instalación notice d'installation 1 remove existing spring cage note: discard spring cage components extracción de la jau...

  • Page 62: W A R R A N T Y

    Www.Falcon.Ingersollrand.Com 121 west railroad avenue, princeton, il 61356 warranty information w a r r a n t y warranty falcon door hardware warrants its mechanical offering of locks, exit devices and door controls products manufactured to be free from defects in materials and workmanship for a per...

  • Page 63

    Www.Falcon.Ingersollrand.Com © 2008 ingersoll-rand company fa-5439 rev. 12/08 printed in u.S.A..