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Farr 80-0420-16 Technical Manual

Manual is about: 5-1/2” (13.97cm) 18.7K Lbs.-Ft. Hydraulic Power Tong & CLINCHER Backup

Summary of 80-0420-16

  • Page 1

    Technical manual ©2011 mccoy corporation. All rights reserved. Published by mccoy corporation, technical publications department 14755 - 121a avenue • edmonton, ab, canada, t5l 2t2 mccoyglobal.Com •specifications •operation •maintenance •assembly model80-0422 model80-0421-3 kt5500 5-1/2” (13.97cm) 1...

  • Page 3: III

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents iii t echnical m anual this manual covers the following models: note: some illustrations used in this manual may not exactly match your model of tong. Overall model tong model backup model rev description 80-0420-16 80-0420-3 85-0408 0 5...

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  • Page 5: Warnings

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents v t echnical m anual warnings any replacement fastener (bolts, nuts, cap screws, machine screws, etc.) used during maintenance or overhaul must be grade 8 or equivalent unless otherwise specified. When re-assembling load-bearing devices ...

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  • Page 7: Vii

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents vii t echnical m anual summary of revisions date section page description of revision sep2007 n/a n/a initialrelease apr2008 intro iii correctedtableofassembliescoveredbythismanual,addedcompressionlcstyle backup 1 1.3 addedarmlengthspecs...

  • Page 8: Viii

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents viii t echnical m anual introduction ................................................................................................................................................................. Section 1 introduction&contactinformat...

  • Page 9

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents ix t echnical m anual identification of of warnings and other nomenclature of importance used in this installation guide mccoydrilling&completionsusesthreeindicatorstodescribeitemsofthreedegreesofimportance. A hazard tooperatorsorequipme...

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  • Page 11: 1.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 1.1 t echnical m anual i ntroduction congratulationsonthepurchaseofyourfarr®kt-55005-1/2”tongandclincher®backup.Thisunitwillprovide youwithyearsofoutstandingperformance.Simplemaintenanceandcarewillextenditslifeandensureyearsofexcellent p...

  • Page 12: 1.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 1.2 t echnical m anual s pecifications 60” 37” 52” model 80-0421-3 shown.

  • Page 13: 1.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 1.3 t echnical m anual s pecifications ** these are ideal values. Actual achieved torque is highly dependant upon tong efficiency and final position of rotary gear when full torque load is reached. Maximum hydraulic requirements: 60 us g...

  • Page 14: 1.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 1.4 t echnical m anual s pecifications use an ep synthetic grease that meets or exceeds the following specifications: thickener lithiumcomplex nlgiconsistencygrade 2 nlgiperformancegrade gc-lb penetration-astmd217(25°c[77°f] 265-295minim...

  • Page 15: 2.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.1 t echnical m anual s etup & o peration mccoydrilling&completionsrecommendsfollowinganindustry-acceptedstandardsuchasosha,asmeb30.9-2006,ormanu- facturer’sguidelineswhenperforminganyriggingandoverheadlifting.Usebyuntrainedpersonsishaz...

  • Page 16: 2.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.2 t echnical m anual s etup & o peration 1. Inspection of slings mccoy drilling & completions strongly recommends the following practices: acompleteinspectionofnewload-bearingdevicesandattachmentsshallbeperformedbyaqualified,designated...

  • Page 17: 2.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.3 t echnical m anual s etup & o peration unitsdesignedandmanufacturedinaccordancewithen12079anddnv2.7-1shouldbetestedandexaminedinaccordance withthefollowingscheduleofexaminationandtest.Theuseroftheload-bearingdeviceshallplaceapermanen...

  • Page 18: 2.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.4 t echnical m anual s etup & o peration b. Major component identification item description 1 frontlegassembly 2 rigidsling 3 powertong 4 rearbackupspringsupportassembly 5 rearlegassembly-tensionloadcellconfiguration 6 clincher® backup...

  • Page 19: 2.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.5 t echnical m anual s etup & o peration item description 7 rigidslinglevelingdevice 8 cageplateassembly 9 safetydoorswitchguard 10 safetydoorswitch 11 tongdoorlatch 12 torquegaugemountingplate 13 backingpinassembly 14 tongjawswithdiei...

  • Page 20: 2.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.6 t echnical m anual s etup & o peration item description 18 hydraulicvalvebankassembly 19 manualshiftassembly 20 accesspanel 21 clincher® cylinderwithwraparoundinsert 22 hydraulicmotor 23 motormount 24 tensionloadcell 24 23 22 18 19 2...

  • Page 21: 2.7

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.7 t echnical m anual s etup & o peration item description 25 clincher® backup-compressionloadcellconfiguration 26 rearlegassembly-compressionloadcellconfiguration 27 compressionloadcell 25 26 27.

  • Page 22: 2.8

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.8 t echnical m anual c. Hydraulic schematic / component identification your tong may be equipped with one or two control valves, as well as safety door switch and hydraulics, depending upon the specific model. Disregard the control val...

  • Page 23: 2.9

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.9 t echnical m anual s etup & o peration 7 1 2 6 5 12 3 4 11 9 8.

  • Page 24: 2.10

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.10 t echnical m anual s etup & o peration 10 13 18 17.

  • Page 25: 2.11

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.11 t echnical m anual s etup & o peration hydraulic return (1-1/4”) hydraulic supply (1”) d. Hydraulic connections apairofhydrauliclines-a1”supplylineanda1-1/4”returnline-connectthetongtothepowerunit(seeillustrationbelow).Ancillary dev...

  • Page 26: 2.12

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.12 t echnical m anual s etup & o peration thesehosecouplingsareself-sealing,andcareshouldbetakentoensurecompleteengagementtopreventpartialclosureofthe checkvalveinthecoupling.Ensurethatthenut(female)sideiscompletelymadeupontothemalecon...

  • Page 27: 2.13

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.13 t echnical m anual wraparound jaw die kits (inserts not included) description part number 2-3/8”-3-1/2”wraparoundjawdiekit 1064-wjk-350 4”-5-1/2”wraparoundjawdiekit 1064-wjk-550 2-3/8”wraparoundinsert(forusein1064-wjk-350) 12-2001 2...

  • Page 28: 2.14

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.14 t echnical m anual 2. Jaw / jaw die removal (continued): 3. Backup jaw availability thefollowingtablelistsallinsertsthatareavailableasstandardsizesforthe5-1/2”clincher®backup.Ifyourdesiredsize isnotlisted,farrcanengineercustomjawsiz...

  • Page 29: 2.15

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.15 t echnical m anual s etup & o peration 4. Clincher® backup jaw removal/installation i. Extend clincher® cylinders enough so that the hex flat-head cap screws securing the die retainer tabs are well exposed.Turnoffhydraulicpower. Ii....

  • Page 30: 2.16

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.16 t echnical m anual s etup & o peration toremovethediefromtherearjaw,ensurebothcylindersareretracted.Removethehexboltsecuringtherearjawassembly, thensliderearjawforwardenoughsothattheflat-headcapscrewssecuringthedieretainertabiswelle...

  • Page 31: 2.17

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.17 t echnical m anual s etup & o peration suspension & restraint (continued): mccoydrilling&completionsrecommendsusingdualbackup(snub)linesofsufficientstrengthtowithstandtheforceimparted bythemaximumratedtorqueofthetongandbackupassembl...

  • Page 32: 2.18

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.18 t echnical m anual s etup & o peration tong leveling continued: ii. Placealevellengthwise(fronttoback)alongthetong,ensuringthatitisparallelwiththesurfaceofthetong.Loosenthe 3/4”jamnutsontheadjustingboltsonrigidslingbrackets.Complete...

  • Page 33: 2.19

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.19 t echnical m anual s etup & o peration compression load cell configuration (continued): 4. Tension load cell configuration thebackupiscoupledtotherearlegoftheassemblywithatensionloadcellononeside,andarestraintchainontheother. Tochan...

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  • Page 35: 2.21

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.21 t echnical m anual s etup & o peration mccoydrilling&completionsrecommendsthatthefollowingpre-operatingtestsbeperformedafterreceiptfromthefactoryor afterextendedstorage,priortoreleasingthetongtooperations: • performacompleteinspecti...

  • Page 36: 2.22

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.22 t echnical m anual s etup & o peration 3. Valve operation 4-wayproportionalvalvescontroloperationofhydraulicdevicesonthetongassemblysuchashydraulicmotorsandcylinders. Whenanyonevalveis“centered”orinthedetentposition,thereisnohydraul...

  • Page 37: 2.23

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.23 t echnical m anual lift cylinder thisisadirect-actingvalve.Pushingthevalvehandleforwardwillcausetheliftcylindertoliftthetongvertically.Pullingthe valvehandleintheoppositedirectionwillcausetheliftcylindertolowerthetong. 3. Shifting g...

  • Page 38: 2.24

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 2.24 t echnical m anual 4. General comments a) positionrotarygearincontactwithbothidlergearswhenbreakingoutjointsorcollarswherehightorquesarerequired. B) whenmaking-upintegral(shouldered)joints,itisessentialtomakeupthelastturnofthethread...

  • Page 39: 3.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.1 t echnical m anual m aintenance mccoydrilling&completionsrecognizesthatminoron-siterepairsandmodificationsarerequiredtomaintainpeakoperatingcondition ofyourequipment,ortomatchyourequipmentwiththeoperatingenvironment.Examplesofminorre...

  • Page 40: 3.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.2 t echnical m anual m aintenance d. Lubrication useaqualitymultipurposebearinglubricantthatwillremainwithinitsviscosityrangeatexpectedoperatingtemperatures.Inaddition, farrrecommendsthefollowinglubricationprocedureatthecompletionofeac...

  • Page 41: 3.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.3 t echnical m anual m aintenance 3. Rotary idlers applygreasetotherotaryidlerbearingsthroughthegreasefittingsrecessedintothetopofeachshaftonthetopfaceofthe tong(twolocationstotal). 4. Pinion idler applygreasetothepinionidlerbearingthr...

  • Page 42: 3.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.4 t echnical m anual m aintenance 5. Pinion applygreasetothepinionbearingsthroughthegreasefittingslocatedonthebearingcapsonthetopandbottomfacesofthe tong(twolocationstop,twolocationsbottom). 6. Clutch bearings applygreasetotheclutchbea...

  • Page 43: 3.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.5 t echnical m anual m aintenance 7. Motor mount applygreasetothemotorgear/clutchdrivegearthroughthegreasefittinglocatedonthetopofthemotormount(onelocation only). 8. Shifting shaft applygreasetotheshiftingshaftandtopshiftingshaftbushin...

  • Page 44: 3.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.6 t echnical m anual 9. Door latch applygreasetothedoorlatchthroughthegreasefittinglocatedinthetopoftheadjustmentcam. M aintenance 10. Clincher® cylinders applygreasetotheexternalsurfacesoftheclinchercylindersthroughthegreasefittingsin...

  • Page 45: 3.7

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.7 t echnical m anual m aintenance 11. Compression load cell (compression load cell style backups only) applygreasetotheflatsurfacesofthecompressionloadcellwherecontactismadewiththerearlegandthepaddleofthe backup. Farrrecommendsthatalib...

  • Page 46: 3.8

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.8 t echnical m anual m aintenance 2. Door latch adjustment normaloperationofthetongmaycausewearofthedoorlatch,whichwillcausethedoortodevelopaloosefitatthelatch.A latchcamplateislocatedatthetopfaceofthedoor.Thecamplatehaseightpositionin...

  • Page 47: 3.9

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.9 t echnical m anual m aintenance separation of tong from backup 1. Suspendtongassemblywithcrane.Constructasupportstructurethatwillsupporttheweightofthebackup.Lowerthetong/ backupassemblyontotheconstructedsupportuntilallweightisremoved...

  • Page 48: 3.10

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.10 t echnical m anual 14. Removedoorassemblybyremovingthedoorrollershaft.Supportdoorassemblyastherollershaftisremoved.Removethe nutfromthetopoftherollershaft,anduseasoftalloymaterial(e.G.Brassrod,etc.)tolightlytaptheshaftdownthroughthe...

  • Page 49: 3.11

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.11 t echnical m anual m aintenance all fasteners used during reassembly of load-bearing components (chain slings, rigid slings, backup legs) must be tightened to the correct torque. Threaded fasteners used in load-bearing devices must ...

  • Page 50: 3.12

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.12 t echnical m anual m aintenance note on installation practices: ensure all bearings are liberally greased before installing over a shaft or into gears or bearing caps. When inserting a shaft through a support roller assembly ensure ...

  • Page 51: 3.13

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.13 t echnical m anual m aintenance mechanical assembly procedure (continued): 5. Installsupportrollerassembliesinthelocationsexposedbytheopeningintherotarygear.Continuetorotatetherotarygear, installingsupportrollerassembliesintherotary...

  • Page 52: 3.14

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.14 t echnical m anual mechanical assembly procedure (continued): 27. Securethetopplatewithfourteen3/8”uncx1-1/2”hexboltsand3/8”lockwashers,andfive3/8”uncx1”low-headheight hexsocketheadcapscrews.Donotinstallfastenerscoincidentalwithther...

  • Page 53: 3.15

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.15 t echnical m anual mechanical assembly procedure (continued): 35. Insertthedetentball(pn02-0018)throughtheendofthedetenttubeattachedtothetopshifterbushing,followedbythedetent spring(pn997-0-64)threada7/16”unfjamnutontoa7/16”unfx1-1/...

  • Page 54: 3.16

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.16 t echnical m anual m aintenance mechanical assembly procedure (continued): 44. Installtheremainingsupportrollershafts(excludingthedoorpivotrollershaft): “stand-alone”tongs(models80-0420-5,80-0420-12) i. Slidea7/8”narrowflatwasherove...

  • Page 55: 3.17

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.17 t echnical m anual m aintenance vii. Attachthesafetydoorswitchguardplate,pn101-1480,tothesafetydoorswitchguardweldmentusingthree3/8”nc x3/4”hexboltsandlockwashers. 59. Threaddoorcylindermountingpost(pn1050-12-001)intotopplate,justad...

  • Page 56: 3.18

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.18 t echnical m anual m aintenance mechanical assembly procedure (continued): 61. Attachtherigidslinghangerweldments(lhweldment=pn101-0150,rhweldment=pn101-0151)tothetopplateusing two3/8”ncx1-3/4”bolts(outside),two3/8”ncx1”bolts(inside...

  • Page 57: 3.19

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.19 t echnical m anual m aintenance mechanical assembly procedure (continued): 71. Useacraneandtemporaryslingtohoistthebackupassemblyontoasupportstructurenexttotheassemblylocationofthe tong.Minimumheightforthebackupsupportsmustbe36”inor...

  • Page 58: 3.20

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.20 t echnical m anual mechanical assembly procedure (continued): 83. Attachtheoutletcouplingsupportweldment(pn101-0023)totheweldmentmountusingtwo3/8”ncx1”hexboltsand 3/8”lockwashers.Attachtheadjustmentplate(pn101-0277)totheoutletsuppor...

  • Page 59: 3.21

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.21 t echnical m anual i. Daily inspection & maintenance checklist (power tong) farrrecommendsthatthefollowinginspectionandmaintenanceproceduresbeperformedbeforeeachuse,andatleastonceper daywhenthetongisinsteadyuse,intheorderinwhichthey...

  • Page 60: 3.22

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.22 t echnical m anual m aintenance 23. Whilerotatingthecageplate,ensurethatthejawsproperlycam.Ifthejawsdonotcamproperly,thebrakebands needtobetightened.Incrementallyadjustboththetopandbottombrakebandsequallyuntilpropercamaction isachie...

  • Page 61: 3.23

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.23 t echnical m anual m aintenance j. Monthly maintenance checklist - power tong thefollowingmaintenancechecklistisintendedasaguidelineratherthanadefinitivemaintenanceschedule.Yourequipmentmay requiremore,orless,maintenancedependingupo...

  • Page 62: 3.24

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.24 t echnical m anual m aintenance 12. Performavisualinspectionofallliftingpoints-ifvisibledamageisseen,includingcracks,brokenlugs,distortedmetal, etc.Replacedamagedpart(s)beforeplacingtonginservice.Alsoinspectallchains,masterlinks,and...

  • Page 63: 3.25

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.25 t echnical m anual m aintenance 28. Re-energizepowerunitandextendallhydrauliccylinders.Inspectcylinderrodsforsignsofmechanicaldamage,flak- ing,orrust.Farrrecommendsthatdamagedcylindersbereplaced. 29. Rotatetonginlowgearfor5minuteswh...

  • Page 64: 3.26

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.26 t echnical m anual m aintenance k. Daily inspection & maintenance checklist (power unit) farrrecommendsthatthefollowinginspectionsandmaintenanceproceduresbeperformedbeforeeachuse,andatleastonceper daywhentheequipmentisinsteadyuse,in...

  • Page 65: 3.27

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.27 t echnical m anual m aintenance l. Daily inspection & maintenance checklist (backups) farrcanadarecommendsthatthefollowinginspectionandmaintenanceproceduresbeperformedbeforeeachuse,andatleast onceperdaywhenthebackupisinsteadyuse,int...

  • Page 66: 3.28

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.28 t echnical m anual m aintenance m. Tubular connection equipment de-commissioning procedure performthefollowingdecommissioningprocedureswhenremovingtubularconnectionequipmentfromservice,withtheintentof shorttolong-termstorage.Thesepr...

  • Page 67: 3.29

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.29 t echnical m anual m aintenance d epressurization p rocedure f or s torage : 1) rotatethetongtothe“openthroat”position. 2) exerciseeachhydrauliccylinderseveraltimes-openthetongandbackupdoors(ifequipped),retractandextendthe remotebac...

  • Page 68: 3.30

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.30 t echnical m anual m aintenance ifpossible,storeinasealed,climatecontrolledenvironment.Ifisolatedstorageisnotavailable,farrrecommendsstoringyourwrapped equipmentinasecure,out-of-the-waylocation,usingsilicageldesiccanttoreducethehumi...

  • Page 69: 3.31

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.31 t echnical m anual m aintenance n. Tubular connection equipment re-commissioning procedure performthefollowingrecommissioningprocedureswhenremovingtubularconnectionequipmentfromshortorlong-termstorage backintoregularservice.Thesepro...

  • Page 70: 3.32

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 3.32 t echnical m anual m aintenance 20. Performafullfunctionaltestoftheequipmentincluding,ifapplicable,backupcomponentsandfloatframecomponents. Reportandcorrectanyhydraulicleaksfromthehydraulicvalvebank,orfromanyhydrauliccylindersthatar...

  • Page 71: 4.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.1 t echnical m anual t roubleshooting adequate maintenance and proper fluid selection is essential for minimizing hydraulic-related failures. All troubleshooting must be performedbyatechniciantrainedinhydraulicsystems,andfamiliarwithth...

  • Page 72: 4.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.2 t echnical m anual t roubleshooting tong will not develop sufficient torque cont’d: 10. Possibleproblem:loadcellismeasuringincorrectly. Solution:incorrectloadcellisbeingused. Solution:airistrappedintorquemeasuringcircuit(loadcell,hyd...

  • Page 73: 4.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.3 t echnical m anual t roubleshooting b. Failure of jaws to grip pipe 1. Possibleproblem:dieshavebecometoodulltoprovideadequategrip. Solution:replacedies. 2. Possibleproblem:incorrectjawsarebeingused. Solution:double-checkjawsizetoensu...

  • Page 74: 4.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.4 t echnical m anual t roubleshooting c. Tong running too slowly 1. Possibleproblem:obstructionintonghydrauliccircuitpreventingadequateflow. Solution:inspectself-sealingcouplingstoensuretheyareproperlyengaged. Solution:themainhydraulic...

  • Page 75: 4.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.5 t echnical m anual t roubleshooting d. Failure or difficulty of tong to shift 1. Possibleproblem:bentorbrokenshifterhandle. Solution:replaceshifterhandle. 2. Possibleproblem:bentorbrokenshifteryoke. Solution:inspectandreplaceshiftery...

  • Page 76: 4.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 4.6 t echnical m anual t roubleshooting e. General comments thefollowingfactorsgenerallycontributetopoorhydraulicoperationandprematurewearofequipment: 1. Contaminatedhydraulicfluidduetooveruse,overheating,orinadequatefluidfiltration. 2. ...

  • Page 77: 5.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.1 t echnical m anual parts and assemblies model80-0422shown model80-0421-3shown.

  • Page 78: 5.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.2 t echnical m anual g ear t rain l ayout j l a b c e f d g h k.

  • Page 79: 5.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.3 t echnical m anual g ear t rain l ayout item type description qty partnumber a part hydraulicmotor 1 87-0110 b part motorgear 1 997-a10-149 c assembly clutchassembly(pp.5.14-5.15) 1 d assembly rotaryidlerassembly(pp.5.8-5.9) 2 e asse...

  • Page 80: 5.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.4 t echnical m anual s upport r oller a b c d e f g e d c h.

  • Page 81: 5.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.5 t echnical m anual s upport r oller item type description qty part number a part 1/4”unfstraightgreasefitting 1 02-0097 b part supportrollershaft (1) 1 101-3942 part supportrollershaft(backupreadytongsonly) 1 101-3943 part doorpivotr...

  • Page 82: 5.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.6 t echnical m anual r otary i dler a ssembly a b c d e f g e f d c h j k.

  • Page 83: 5.7

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.7 t echnical m anual r otary i dler a ssembly item type description qty partnumber a part greasefitting,1/8”npt 1 02-0005 b part 1-1/2”unfnylocknut 2 09-5740 c part rotaryidlerpad 2 997-d20-125 d part idlerbearingspacer 2 997-d20-121 e...

  • Page 84: 5.8

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.8 t echnical m anual p inion i dler a ssembly a b c d e c j h f g k l.

  • Page 85: 5.9

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.9 t echnical m anual p inion i dler a ssembly item type description qty part number a part idlerbearingretainer 1 02-0008 b part bearingseal 1 02-0010 c part retainerring 2 02-0009 d part idlergear 1 997-a2-119 e part idlerbearing 1 02...

  • Page 86: 5.10

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.10 t echnical m anual p inion a ssembly a b c d e j h f g f e d c b a.

  • Page 87: 5.11

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.11 t echnical m anual p inion a ssembly item type description qty part number a part greasefitting,1/8”nptx90degree 4 02-0093 b part 1/2”uncx1-1/4”hexbolt 8 09-1168 c part 1/2”lockwasher 8 09-5110 d part pinionbearingcap 2 997-d15-89 e...

  • Page 88: 5.12

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.12 t echnical m anual c lutch a ssembly a b c d e j j k l h f g n p q r s t u m.

  • Page 89: 5.13

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.13 t echnical m anual c lutch a ssembly item type description qty partnumber a part outsidesnapring 1 02-0001 b part driveshaft/clutchgear 1 997-a3-61 c part #10-24x3/4”hexsocketheadcapscrew 2 09-0001 d part topclutchbearingretainer 1 ...

  • Page 90: 5.14

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.14 t echnical m anual s hifter a ssembly a b c d e j k m n l h f g p q r s c.

  • Page 91: 5.15

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.15 t echnical m anual s hifter a ssembly item type description qty partnumber a weldment shifterhandle 1 1037-d-20b b part 5/16”x1-1/2”ansi/asmeb18.8.1clevispin 2 09-0256 c part bs15745/64”x5/8”cotterpin 2 d part shiftingshaft 1 1400-7...

  • Page 92: 5.16

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.16 t echnical m anual c ageplate a ssembly a b c d e j h f g k l m n p q r s t u.

  • Page 93: 5.17

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.17 t echnical m anual c ageplate a ssembly item type description qty partnumber a part 1/2”uncx8”hexbolt 1 09-1198 b part 1/2”narrowflatwasher 1 09-5119 c part backingpinspacer 1 101-4093 d part jawpivotbolt 2 1064-28 e part 1/2”ncx6”h...

  • Page 94: 5.18

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.18 t echnical m anual t ong b ody a ssembly a b c d e f g e j s b h k l d e e g n p q r m.

  • Page 95: 5.19

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.19 t echnical m anual t ong b ody a ssembly item type description qty part number a assembly doorassembly(seepp.7.30-7.31) 1 b part 3/8”ncx1-3/4”hexsocketcap(flatheadheight) 5 09-2052 c assembly doorcylinderassembly 1 101-0069 d part 3...

  • Page 96: 5.20

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.20 t echnical m anual b rakeband a ssembly a b c d e f g.

  • Page 97: 5.21

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.21 t echnical m anual b rakeband a ssembly item type description qty part number a part 3/8”ncx3/4”hexbolt 2 09-1044 b part 3/8”carbonsteellockwasher 2 09-5106 c part brakebandretainer 1 101-0140 d assembly brakeband,lined 1 1064-d4-29...

  • Page 98: 5.22

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.22 t echnical m anual m otor m ount a ssembly a b c d e j f g k n m p q h l.

  • Page 99: 5.23

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.23 t echnical m anual m otor m ount a ssembly item type description qty part number a weldment torquegaugemountweldment 1 1500-09-03a b part 1/2”ncx1-1/4”hexsocketheadcapscrew 2 09-2168 c part 1/2”ncx1”hexsocketheadcapscrew 2 09-2166 d...

  • Page 100: 5.24

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.24 t echnical m anual h ydraulic a ssembly c r s q a v w d b f g l j k u n p t e m h x x.

  • Page 101: 5.25

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.25 t echnical m anual h ydraulic a ssembly item type description qty part number a part m-npt/f-npt90d1”fitting 1 02-9221 b part 1”longnipple 1 101-0079 c assembly m-orb/f-npt90d1”fitting(includesseals) 1 02-9206 d part hydraulicinlet,...

  • Page 102: 5.26

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.26 t echnical m anual t ong d oor a ssembly a b c d e f g h j k l m n p q p r.

  • Page 103: 5.27

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.27 t echnical m anual t ong d oor a ssembly item type description qty part number a part 5/16”x3/4”uncshoulderbolt 2 09-0227 b assembly doorcylinder 1 101-0069 c part 3/8”ncx1”hexbolt 1 09-1046 d part 3/8”carbonsteellockwasher 3 09-510...

  • Page 104: 5.28

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.28 t echnical m anual s afety d oor a ssembly a b c a d h g e f j d l k d m n p q r.

  • Page 105: 5.29

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.29 t echnical m anual s afety d oor a ssembly item type description qty partnumber a part 3/8”ncx3/4”hexbolt 4 09-1044 b part switchguardtopplate 1 101-1480 c part 3/8”ncx2-1/4”hexbolt 3 09-1055 d part 3/8”carbonsteellockwasher 9 09-51...

  • Page 106: 5.30

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.30 t echnical m anual l eg a ssemblies a b d e f h q c l p m l p g n j k.

  • Page 107: 5.31

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.31 t echnical m anual l eg a ssemblies item type description qty part number a part 1-1/4”ncx8”hexbolt 2 09-0222 b part 1”ncx7”hexbolt 2 09-9165 c weldment rearlegweldment-tensionloadcellconfiguration 1 1010-1987 weldment rearlegweldme...

  • Page 108: 5.32

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.32 t echnical m anual l eg a ssemblies a q o r s p t u m n j l w v k i b c h d e f g b.

  • Page 109: 5.33

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.33 t echnical m anual item type description qty part number a weldment lhfrontlegmount 1 101-0787 b part 7/16”ncx31/2”hexbolt 4 c part 7/8”nfthinnylocknut 4 09-5722 d part supportleg 2 1364-909 e part frontlegspringtopcap 2 101-4489 f ...

  • Page 110: 5.34

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.34 t echnical m anual b ackup b ody a ssembly - t ension lc c onfig a b d e j k h c g l m b q n p g f.

  • Page 111: 5.35

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.35 t echnical m anual item type description qty part number a part rearbodyplate 1 1391-7-3 b part 1-1/4”unchexnut 3 09-5832 c part 1-1/4”uncx8”threadedrod 1 101-1993 d part suspensionspringv-bracket 1 1483-500-00-04 e part suspensions...

  • Page 112: 5.36

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.36 t echnical m anual b ackup b ody a ssembly - c ompression lc c onfig a b e f k l j c d h g r q t m s n m p u v.

  • Page 113: 5.37

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.37 t echnical m anual b ackup b ody a ssembly - c ompression lc c onfig item type description qty part number a weldment loadcellholderweldment 1 01-9116d b part 3/8”regularflatwasher 1 09-5006 c part 3/8”ncx1-1/4”hexbolt 1 09-1048 d p...

  • Page 114: 5.38

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.38 t echnical m anual l ow -p rofile b ackup b ody a ssembly - c ompression lc c onfig a i j b k e g h f c l m n d.

  • Page 115: 5.39

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.39 t echnical m anual l ow -p rofile b ackup b ody a ssembly - c ompression lc c onfig item type description qty part number a weldment backupbody 1 1421-500-lp b weldment 2”loadcellholder 1 01-9116d c part reliefvalvebody 1 08-1839 d ...

  • Page 116: 5.40

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.40 t echnical m anual clincher® c ylinders a k d g j l h c b p q e f m n r s t.

  • Page 117: 5.41

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.41 t echnical m anual clincher® c ylinders item type description qty part number a part 3/8”unfx1”hexsocketflatheadcapscrew 4 09-4046 b part dieretainer(top) 2 101-2981 part dieretainer(bottom) 2 101-2290 c part wraparoundinsert(seepp....

  • Page 118: 5.42

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.42 t echnical m anual r igid s ling a ssembly a f c b a g h j d k l e m n p q j.

  • Page 119: 5.43

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 5.43 t echnical m anual r igid s ling a ssembly item type description qty part number assembly chainslingassembly 1 101-2211 a part 3/4”nchexnut 3 09-5818 b part liftlink 1 02-0516 c part adjustinghelix 1 1053-1-h d part 3/4”ncx9”hexbolt...

  • Page 120

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  • Page 121: 6.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.1 t echnical m anual a. Basic torque measurement basictorquemeasurementsareperformedusingasimplehydraulicmeasurementsystem.Ahydraulicloadcellconnectstoacali- bratedtorquegaugethroughareinforcedflexiblehydraulichose.Thetorquegaugeisfact...

  • Page 122: 6.2

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.2 t echnical m anual item type description qty part # assembly 30”arm-20ktensionloadcellandgauge 1 10-0028t a part 4.08in2tensionloadcell 1 10-0008t b part torquegauge,20,000ft.-lbs.36”arm 1 10-0028g c part hydraulichose 1 02-0069 item...

  • Page 123: 6.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.3 t echnical m anual item type description qty part number assembly tensionloadcell,4.08in 2 1 10-0008t a part o-ring 1 02-0800 b part loadcellbody 1 lc99-104 c part 1/4”ncx1/2”bindingheadmachinescrew 1 09-0045a d part stat-o-seal 1 02...

  • Page 124: 6.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.4 t echnical m anual t orque m easurement item type description qty part number assembly compressionloadcell,8in 2 1 10-0008c a part 5/16”uncx1”hexsocketheadcapscrew 1 09-2026 b part loadplate 1 e360-a c part 5/16”uncx3/4”hexsockethead...

  • Page 125: 6.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.5 t echnical m anual t orque m easurement item type description qty part number assembly standardturncounterencodermount 1 60-0001 a part 6-32x3/8”hexsocketheadsetscrew 4 b part helicalflexibleencodershaftcoupling 1 60-0130n c part int...

  • Page 126: 6.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.6 t echnical m anual t orque m easurement b. Troubleshooting undernormaloperatingconditions,andwithpropermaintenance,thetorquegaugeandloadcellsystemaredesignedtogivelasting trouble-freeperformance.Faultyindicationonthegaugewillveryofte...

  • Page 127: 6.7

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 6.7 t echnical m anual t orque m easurement c. Periodic inspection and maintenance 1. Inspection thetorquemeasurementsystemsuppliedwithyourequipmentisdesignedandbuilttoprovideyearsoftrouble-freeservice withminimummaintenance.Periodicinsp...

  • Page 128

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  • Page 129: 7.1

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.1 t echnical m anual h ydraulic m otor i nformation section 7: hydraulic component information the manufacturer information contained in this section has been obtained from publicly available web sites and has been provided for informa...

  • Page 130

    This page intentionally left blank.

  • Page 131: 7.3

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.3 t echnical m anual eight fixed displacement motors ranging from 6 in 3 to 15 in 3 . Starting and stall torques equal to 90-94% of theoretical torque. Speed to 2,000 rpm continuous. Up to 75 hp continuous. Conforms to sa e 'c' mountin...

  • Page 132: 7.4

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.4 t echnical m anual h ydraulic m otor i nformation 1.38 sa e 14t 12/24 pitch f lat root side fit invo lute spline optiona l shaft 6.81 3.41 4.51 5.70 9/16" dia., 4 ho les 17° 17° c enter line cas e drain c enter line cas e drain 5.91 ...

  • Page 133: 7.5

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.5 t echnical m anual h ydraulic m otor i nformation technical information - all styles v ane crossing vane the rineer patented vane crossing vane design produces much higher volumetric and mechanical efficiencies than is possible with ...

  • Page 134: 7.6

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.6 t echnical m anual h ydraulic m otor i nformation performance data - selected displacements the above performance data was obtained at 140 o f with iso 46(dte 25). These values must be maintained to obtain the performance indicated. ...

  • Page 135: 7.7

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.7 t echnical m anual h ydraulic m otor i nformation for durable hydraulic motors that meet your demands, specify rineer. For over 35 years, we have specialized in only one thing - engineering the right motor for your needs. Rineer deli...

  • Page 136: 7.8

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.8 t echnical m anual h ydraulic m otor i nformation standard motor two speed motor hydraulics, inc. Hydraulics, inc. R m a n u f a c t u r e r o f h y d r a u l ic m o t o r s 15 series repair manual 331 breesport * san antonio, tx 782...

  • Page 137: 7.9

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.9 t echnical m anual h ydraulic m otor i nformation.

  • Page 138: 7.10

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.10 t echnical m anual h ydraulic m otor i nformation warning: rineer recommends following all standard shop safety practices specifically including wearing of eye protection. 1 2 3 4 5 6 7 8 5 1) remove snap ring warning: use caution w...

  • Page 139: 7.11

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.11 t echnical m anual h ydraulic m otor i nformation warning: rineer recommends following all standard shop safety practices specifically including wearing of eye protection. 9 10 11 12 13 14 15 16 6 1) remove front housing 2) note: tw...

  • Page 140: 7.12

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.12 t echnical m anual h ydraulic m otor i nformation warning: rineer recommends following all standard shop safety practices specifically including wearing of eye protection. 17 21 22 23 24 18 19 20 7 1) remove the rotor. 2) remove bot...

  • Page 141: 7.13

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.13 t echnical m anual h ydraulic m otor i nformation warning: rineer recommends following all standard shop safety practices specifically including wearing of eye protection. 25 26 27 28 29 30 31 32 8 1) reverse the procedures in steps...

  • Page 142: 7.14

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.14 t echnical m anual h ydraulic m otor i nformation warning: rineer recommends following all standard shop safety practices specifically including wearing of eye protection. 33 34 35 36 b a 9 1) install dowel pins into rotor/stator ca...

  • Page 143: 7.15

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.15 t echnical m anual h ydraulic m otor i nformation information: bolt torque - main bolts (5/8-11): 190 ft. Lbs. Seal plate (3/8-16) (wheel motor only): 45 ft. Lbs. Grease used for bolt threads and o-ring retention: pennzoil 707l red ...

  • Page 144: 7.16

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.16 t echnical m anual h ydraulic v alve i nformation.

  • Page 145: 7.17

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.17 t echnical m anual h ydraulic v alve i nformation.

  • Page 146: 7.18

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.18 t echnical m anual h ydraulic v alve i nformation.

  • Page 147: 7.19

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.19 t echnical m anual h ydraulic v alve i nformation.

  • Page 148: 7.20

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.20 t echnical m anual h ydraulic v alve i nformation.

  • Page 149: 7.21

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.21 t echnical m anual h ydraulic v alve i nformation.

  • Page 150: 7.22

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.22 t echnical m anual h ydraulic v alve i nformation.

  • Page 151: 7.23

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.23 t echnical m anual h ydraulic v alve i nformation.

  • Page 152: 7.24

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.24 t echnical m anual h ydraulic v alve i nformation.

  • Page 153: 7.25

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.25 t echnical m anual h ydraulic v alve i nformation.

  • Page 154: 7.26

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.26 t echnical m anual h ydraulic v alve i nformation.

  • Page 155: 7.27

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.27 t echnical m anual h ydraulic v alve i nformation.

  • Page 156: 7.28

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.28 t echnical m anual h ydraulic v alve i nformation.

  • Page 157: 7.29

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.29 t echnical m anual h ydraulic v alve i nformation.

  • Page 158: 7.30

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.30 t echnical m anual h ydraulic v alve i nformation pilot-to-open, spring biased closed, unbalanced poppet logic element capacity: 60 gpm (240 l/min.) functional group: products : cartridges : corrosion resistant : logic element : unb...

  • Page 159: 7.31

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.31 t echnical m anual h ydraulic v alve i nformation these valves have positive seals between port 3 and port 2. Stainless steel cartridge options p or w are intended for use within corrosive environments with all external components m...

  • Page 160: 7.32

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.32 t echnical m anual h ydraulic v alve i nformation pilot operated, balanced piston relief valve capacity: 50 gpm (200 l/min.) functional group: : cartridges : relief : 2 port : pilot operated, balanced piston model: rpgc product desc...

  • Page 161: 7.33

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.33 t echnical m anual h ydraulic v alve i nformation technical data u.S. Units metric units cavity t-3a capacity 50 gpm 200 l/min. Adjustment - number of clockwise turns to increase setting 5 5 factory pressure settings established at ...

  • Page 162: 7.34

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.34 t echnical m anual h ydraulic v alve i nformation control adjustment range external material/seal material l standard screw adjustment a 100 - 3000 psi (7 - 210 bar), 1000 psi (70 bar) standard setting w 150 - 4500 psi (10,5 - 315 b...

  • Page 163: 7.35

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.35 t echnical m anual h ydraulic v alve i nformation pilot-to-open check valve with standard pilot capacity: 30 gpm (120 l/min.) functional group: products : cartridges : pilot-to-open check valve : 3-port, non-vented : standard pilot,...

  • Page 164: 7.36

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.36 t echnical m anual h ydraulic v alve i nformation use counterbalance valves. Cavities, same flow path for a given frame size). However, cartridge extension dimensions from the mounting surface may vary. Stainless steel cartridge opt...

  • Page 165: 7.37

    Kt5500 5- 1 / 2 ” t ong & clincher® b ackup s ection c ontents 7.37 t echnical m anual h ydraulic v alve i nformation standard options l manual load release a 4 psi (0,3 bar) b 15 psi (1 bar) d 50 psi (3,5 bar) e 75 psi (5 bar) f 100 psi (7 bar) p stainless/buna- n v viton w stainless/viton customer...