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Faulhaber Series MCBL 3002/03/06 RS/CF /CO Technical Manual

Manual is about: motion controller

Summary of Series MCBL 3002/03/06 RS/CF /CO

  • Page 1

    We create motion en motion controller series mcbl 3002/ 03 / 06 rs / cf / co series mcdc 3002 / 03 / 06 rs / cf / co series mclm 3002 / 03 / 06 rs / cf / co technical manual.

  • Page 2: Imprint

    2 imprint version: 3rd edition, 18.03.2013 copyright by dr. Fritz faulhaber gmbh & co. Kg daimlerstr. 23 / 25 · 71101 schönaich all rights reserved, including those to the translation. No part of this description may be duplicated, repro- duced, stored in an information system or processed or transf...

  • Page 3: Overview

    3 overview this technical manual contains instructions on the installation and use of the series mcxx 3002, 3003 and 3006 external motion controllers. Commissioning also requires use of the communication and function manual according to the inter- face option selected. Accordingly, reference is made...

  • Page 4: Table of Contents

    4 table of contents 1 important information 5 1.1 symbols used in this technical manual 5 1.2 safety instructions 6 1.3 ambient conditions 7 1.4 servicing / maintenance 7 1.5 troubleshooting 7 2 description 8 2.1 product information 8 2.2 general product description 9 3 installation 12 3.1 assembly ...

  • Page 5: 1 Important Information

    5 1 important information this technical manual describes the handling and technical features of the following faulhaber equipment: mcbl 3002 / 03 / 06 the mcbl is an external motion controller for brushless dc servomotors with analog hall sensors, which can be operated without additional encoders. ...

  • Page 6: 1 Important Information

    6 1 important information 1.2 safety instructions observance of the following safety instructions is prerequisite for trouble-free and safe operation of the drive. Therefore, please carefully read through all the notes and follow them when using the drives. Intended use the faulhaber motion controll...

  • Page 7: 1 Important Information

    7 1 important information 1.3 ambient conditions caution! Chemicals! The housings of the mc 3002 s and mc 3002 f motion controllers are only conditionally resistant to solvents such as methylated spirits and acetone. F in operation the housings must be protected against contact with solvents or subs...

  • Page 8: 2 Description

    8 2 description 2.1 product information mc … 30 … … … … rs: cf: co: rs 232, serial interface can interface faulhaber can interface cia aes: only for brushless dc motors with absolute encoders s: f: p: housing with screw-type terminal strip housing with lif connector (motor) board version with male c...

  • Page 9: 2 Description

    9 2 description 2.2 general product description the faulhaber motion controllers are based on a high performance digital signal processor (dsp), which enables a high control quality, precise positionability and very low speeds. They are configured for different drive tasks; which can be configured v...

  • Page 10: 2 Description

    10 2 description 2.2 general product description mcxx 3002 p rs / cf / co motion controller without housing (board version) with pin headers on the supply and motor end. 1 2 1 pin header, motor end 2 pin header, supply end mcxx 3003 p rs / cf / co motion controller without housing (board version) wi...

  • Page 11: 2 Description

    11 2 description 2.2 general product description the motion controllers are designed for different drive tasks, which can be configured via the re- spective communication interface. Depending on the version, the following tasks can be performed: position control with analog or digital command source...

  • Page 12: 3 Installation

    12 3 installation 3.1 assembly instructions caution! Damage due to incorrect assembly! Improper assembly or assembly with unsuitable fixing materials can cause damage to the motion controller. F observe the following assembly instructions. Specialised staff only trained specialised staff and instruc...

  • Page 13: 3 Installation

    13 3 installation 3.1 assembly instructions surface motion controllers may be screwed onto flat, hard surfaces only. The surface must be suitable for supporting the assembly sleeves against the screwing forces. Screwing onto a soft or uneven surface can cause the assembly sleeves to be pressed out. ...

  • Page 14: 3 Installation

    14 3 installation 3.2 emc compatible installation caution! Length of the connection leads! The maximum length of the connection leads is limited. F all supply end connection leads, with the exception of the power supply, may not exceed a length of 3 m. The maximum allowable length of the motor conne...

  • Page 15: 3 Installation

    15 3 installation 3.2 emc compatible installation protective measures mcxx 3003 / 3006 motion controller use environment interference type action mcdc 3006 s industrial environment emission emc filter mcbl 3006 s industrial environment emission emc filter mcbl 3006 s industrial environment immunity ...

  • Page 16: 3 Installation

    16 3 installation 3.3 connections depending on their type, motion controllers are equipped with either screw-type terminal strips, flexboard plug-in connectors or pin headers as connection options. Caution! Esd protection / electronic damage! Electrostatic discharges at the connections of the motion...

  • Page 17: 3 Installation

    17 3 installation 3.3 connections 3.3.4 motor end connection mcdc 3003 / 3006 pin designation meaning 9 5. In 5th input 10 4. In 4th input 11 ch a encoder channel a 12 ch b encoder channel b 13 u cc supply voltage for external loads 14 sgnd signal ground connection 15 mot + supply voltage, motor + 1...

  • Page 18: 3 Installation

    18 3 installation 3.3 connections 3.3.6 motor end connection examples dc motor with encoder (at mcdc 3002*) bl / lm motor with hall sensors 5th in dc motor 4th in ch. A channel a ch. B channel b u cc +5 v supply sgnd gnd mot + motor + mot – motor – encoder motor c bl motor phase c sensor a hall sens...

  • Page 19: 3 Installation

    19 3 installation 3.3 connections 3.3.7 shielding the motor wiring the encoder and signal lines are susceptible to interference, which makes it impossible to specify a maximum cable length. Shielded wires must always be used for cable lengths > 300 mm. In general it is necessary to ensure that the c...

  • Page 20: 3 Installation

    20 3 installation 3.3 connections 3.3.8 power supply supply connection int. Supply u b gnd motor caution! Power supply connections (u b , gnd) malfunctions can occur if an inadequately dimensioned power pack is used. If the supply leads are incorrectly connected (polarity reversal) the internal fuse...

  • Page 21: 3 Installation

    21 3 installation 3.3 connections 3.3.9 analog input internal protective circuit, analog input anin agnd – + a d the analog input is implemented as a differential input. The analog gnd should be connected to the power supply gnd. This prevents the voltage drop in the supply cable from affecting the ...

  • Page 22: 3 Installation

    22 3 installation 3.3 connections 3.3.11 error output caution! Electronic damage! The fault output is configured as an output in the factory. Before connecting as an input, the fault pin must have been configured accordingly. The configuration must be saved (see communication and function manual / c...

  • Page 23: 3 Installation

    23 3 installation 3.3 connections 3.3.12 interfaces rs232 the rs232 wiring is established via the connections rxd, txd and the supply gnd; alternatively, the installed d-sub connector can be used (not available for all variants). The installed rs232 interface allows direct connection with a higher l...

  • Page 24: 3 Installation

    24 3 installation 3.4 connection examples 3.4.1 command source via potentiometer bipolar analog command source via potentiometer – + 20 v 10k 4,7k 4,7k 1k motion controller anin agnd interface nsoll u b u b gnd gnd 3.4.2 homing and limit switches connection of homing and limit switches 1k 1k interfa...

  • Page 25: 3 Installation

    25 3 installation 3.4 connection examples 3.4.3 external incremental encoder connection of an external encoder 2,7k inter- face 4 edges encoder u b a a b b anin agnd encoder u cc gnd.

  • Page 26: 3 Installation

    26 3 installation 3.5 communication port 3.5.1 rs232 port the drives can be directly connected to a pc or a higher level control using transposed transmission and reception cables. This corresponds to implementation with a null modem cable. Wiring between pc / control and a drive pc or higher level ...

  • Page 27: 3 Installation

    27 3 installation 3.5 communication port 3.5.2 can port node 1 can bus line node n gnd can_h can_l can is a bus system, to which all nodes are connected in parallel. A terminal resistance of 120  must be connected to each end of the bus line. In addition to the two signal lines can_h and can_l, the...

  • Page 28: 3 Installation

    28 3 installation 3.6 baud rate and node number / node id note the baud rate and node number necessary for the communication link are set via the motion man- ager or as a direct command input. Please read the relevant function and communication manual and the motion manager's instruction manual..

  • Page 29: 4 Operation

    29 4 operation 4.1 device start up to start up a drive, please read in the communication and function manual. Before starting up a drive the following points must be checked: the motion controller has been installed according to the specifications. The connection cables on the supply side are connec...

  • Page 30

    30 5 ec product safety directives regulation! The following ec product safety directives are important for users of the described products: machinery directive (2006/42/ec): due to their small size, small standard electrical drives cannot cause any noteworthy risk of injuries to people. Therefore, t...

  • Page 31: 6 Warranty

    31 6 warranty extract from our warranty conditions dr. Fritz faulhaber gmbh & co. Kg products are produced to state of the art production methods and are subject to strict quality control. Should, contrary to all expectations, defects occur, we undertake to find a remedy within the war- ranty period...

  • Page 32

    We create motion dr. Fritz faulhaber gmbh & co. Kg antriebssysteme daimlerstraße 23 / 25 71101 schönaich · germany tel. +49(0)7031/638-0 fax +49(0)7031/638-100 info@faulhaber.De www.Faulhaber.Com ma05038 english, 3rd edition, 03.2013 © dr. Fritz faulhaber gmbh & co. Kg subject to change without noti...