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  4. FBD562
  5. Nstallation And Operations Manual

FBD FBD562 Nstallation And Operations Manual

Manual is about: FBD56 SERIES

Summary of FBD562

  • Page 1

    Rev level 04: 02/25/14 fbd part number: 24-2280-0001 notice: the information contained in this document is subject to change without notice. Fbd makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a part...

  • Page 2

    2 specifications for the fbd562 dispenser dimensions width 17.0 inches (432 mm) depth 32.3 inches (820 mm) height (standard countertop unit) 41.4 inches (1054 mm) height (optional roll around unit/stand) 75.4 inches (1918 mm) weight shipping 395 pounds (179.2 kg) empty 318 pounds (144.2 kg) operatio...

  • Page 3

    3 specifications for the fbd564 dispenser dimensions width 26.0 inches (660 mm) depth 32.3 inches (820 mm) height (standard countertop unit) 41.4 inches (1054 mm) height (optional roll around unit/stand) 75.4 inches (1918 mm) weight shipping 500 pounds (226.8 kg) empty 410 pounds (185.9 kg) operatio...

  • Page 4: Quick Reference Sheet

    4 quick reference sheet for installing fbd units note: this guide is for quick reference only. It is not intended to replace important detailed information contained in this installation, operation and service manual. Thoroughly read the entire manual before attempting installation. Checkpoints veri...

  • Page 5: Operating Requirements

    5 operating requirements 550: 345 lb (156 kg) 562: 345 lb (156 kg) 553: 370 lb (168 kg) 563: 390 lb (177 kg) 564: 460 lb (209 kg) 554: 634 lb (288 kg) 550: 215-245 vac, 30 a, 1 ph 562: 215-245 vac, 20 a, 1 ph 553: 215-245 vac, 30 a, 1 ph 563: 215-245 vac, 20 a, 1 ph 564: 215-245 vac, 30 a, 1 ph 554:...

  • Page 6

    Table of contents specifications ..........................................................................................................................................2-3 safety precautions .............................................................................................................

  • Page 7

    1. Removal of side panels, if service is necessary. 2. Air circulation around vents on sides, back, and top of unit. C. A well-ventilated room is required with a temperature of 50°f to 90°f (10°c to 32.5°c). The environment, however, should be stable and not subject to abrupt changes in temperature....

  • Page 8

    E. Lift unit up by the frame cross bracing and remove lower portion of carton. F. If unit is received with a shipping board attached to the bottom, remove shipping board from bottom of unit by accessing and removing the bolts located on the underside of the shipping board. 3. Installing the unit the...

  • Page 9

    D. The unit must be installed on a “single branch” circuit (on a circuit by itself), installed as follows: 1. The fbd564 unit must be protected by 30 amp service and a 30 amp fuse (or circuit breaker). It is recommended that a 3 conductor, 30 amp receptacle (nema #l630-r) be used. Using a voltmeter,...

  • Page 10

    10 condenser water out in bulkhead fittings, condenser figure 5.5 a. Connect a backflow prevention assembly to the water inlet of the unit (see figure 5.2). A backflow prevention assembly is available from fbd under pn 12-2272-0001. B. Fabricate a 3/8 inch supply line for connecting the unit to a po...

  • Page 11

    Bib supply a. Fabricate the appropriate number of 3/8 inch supply lines for connecting the unit to the syrup pumps. B. Connect the syrup lines to the bulkhead fittings as follows: 1. For the fbd562 unit - to the appropriate bulkhead syrup fittings located at the rear of the unit (see figure 5.2). 2....

  • Page 12

    6.2 brixing a. With the unit powered up, press both of the “off” buttons on the display to ensure the unit is in the off state. Caution check all supply lines to ensure that they are connected to the correct fittings. If lines are not connected properly, components will be damaged. B. Open the water...

  • Page 13

    13 k. Measure the brix with a refractometer. Set brix to between 13.5 and 15.0 by adjusting the syrup brix flow controller clockwise to increase brix level or counter-clockwise to decrease brix level. If the brix requires adjustment, discard a sample before checking the brix again. Note do not adjus...

  • Page 14: Fbd

    14 fbd fwd back select cancel off right side fill beater run def. Left side fill beater run off def. Center fill beater run off def. Critical regulator and flow control settings set all pressures using the lcd readouts on the unit - not by the gauges on the regulators! Co 2 primary regulator the co ...

  • Page 15

    15 san antonio, texas side one side two side three side four fill beater run def. Off fill beater run def. Off fill beater run def. Off fill beater run def. Off cancel select back fwd fbd564 contols figure 7.1c 7. Operation of the dispenser 7.1 operating electronic controls a. The electronic machine...

  • Page 16

    C. Common controls and displays 1. The four (4) control buttons, located below the lcd display, allow access to the various menu levels for the machine (see figures 7.1a, 7.1b and 7.1c) the cancel button cancels any current operation and steps the operator back one (1) level in the menu. The back bu...

  • Page 17: Fbd

    17 3. To change the value, press the fwd button to increase the value or the back button to decrease the value. Any on/off functions can be changed by pressing the select button. 4. Once the desired value is displayed, press the select button to enter the value into the computer. Pressing the select...

  • Page 18

    18 fbd56x series, menu structure figure 7.3 56x series menu structure copy right version time dat e day light sav ings def rost times (1) w ake/sleep ti me s (3 ) fault code history (5) serv ice menu (6) side (2) u p to 12 def rost times per day day of w eek (4a-4g) side (8) machine se tting s (7) w...

  • Page 19

    19 7.2 machine access (see figures 7.2.A, 7.2.B and 7.2.C) a. Machine operator display mode display description preset value 1. Version shows current version of the software installed. 2. Time used to set the time of day. The machine uses a 24 hour format (military time) clock. The clock has a batte...

  • Page 20

    Mode 1 side settings level control = 3 the higher the value, the less expansion in the drink. 2 side settings the lower the value, the greater the expansion in the drink. 3 side settings the lower the value, the harder and colder the drink. 4 side settings thaw/freeze = 10 the higher the value, the ...

  • Page 21

    21 7.4. Readouts for information and diagnostics. Mode 1 side readouts allows user to view beater % = this percentage represents information about frozen and thaw status. 2 side readouts each side individually. Tank pressure = this represents current pressure 3 side readouts in the chamber (tank). 4...

  • Page 22

    22 c. Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination. D. Do not use strong bleaches or detergents. They tend to discolor and corrode various materials. E. Do not use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, ...

  • Page 23

    23 l. Again, activate the solution solenoid and allow the chamber to fill 1/2 full of sanitizing solution. Deactivate the solution solenoid and turn on beaters. Let solution agitate for three (3) minutes. M. Activate the co 2 solenoids and evacuate the sanitizing solution from chamber. Then turn off...

  • Page 24

    24 c. In sections 4 through 7 of this manual are instructions on machine installation and initial operation. These instructions should be followed for initial setup of the machine. If the product quality is not as desired after allowing time for stabilization, the critical settings should be checked...

  • Page 25

    25 10. Changing factory set “level control” note always check brix and water flow rates before adjusting “level control.” the factory setting of the liquid “level control” may be changed to alter the consistency of the product. Adjusting the liquid “level control” will change a drink that is too liq...

  • Page 26

    B. It will be necessary to drain off several drinks to allow the chamber to fill and rebalance. It is then necessary to defrost the chamber and allow the product to refreeze. If the drink is still too liquid, repeat the process taking the level control to the next lower setting. C. Drink temperature...

  • Page 27

    Buttons located on the control panel. The machine may correct any problems with drink quality after going through a defrost cycle. 1. After the defrost and refreeze cycle, the compressor may cycle on and off several times to ensure that the product is uniformly frozen. Wait several minutes, and disp...

  • Page 28

    Note: h2o readout will be 15-20 psi higher on the readouts. Keep regulated pressure at 70-72 psig. 28 2. Install booster pumps in the supply lines. Use a vacuum regulating valve with syrup booster pumps. 3. Increase primary co 2 regulator pressure from bulk or tank co 2 to 105 - 120 psig (723.9 to 8...

  • Page 29

    29 (item 13.3 continued from previous page.) d. Syrup or water pump failure. D. Check all pumps and replace, if necessary. E. Co 2 or water can’t keep up e. Reroute water or co 2 lines to with unit demand. Maximize supply pressure. Install water booster if necessary. F. Excessive pressure drops f. O...

  • Page 30

    Note: h2o readout will be 15-20 psi higher on the readouts. Keep regulated pressure at 70-72 psig. 30 13.6 brix sample valve leaks. A. Damaged or failed seal or a. Turn off co 2 , water and disconnect o-ring on valve. Syrup. Depressurize by opening sample valve. Remove clamp from sample valve. Remov...

  • Page 31

    13.12 low beater counts. A. Chamber is frozen too hard a. Verify correct brix, level control or solid. And thaw/freeze settings. Defrost chamber, refill to 90% and refreeze (see sections 9.1, 10 and 11). B. Lower motor control board b. Replace board. Failure. C. Beater motor capacitor. C. Check moto...

  • Page 32

    Note: contact fbd customer service at 866-323-2777 for questions concerning compressors and operational issues. Note: h2o readout will be 15-20 psi higher on the readouts. Keep regulated pressure at 70-72 psig. Contact fbd warranty dept. At 866-323-2777 before tapping system if unit is under warrant...

  • Page 33

    (item 13.22 continued from previous page.) d. Base refrigeration settings. D. Load all defaults to ensure factory settings. E. Hot gas valve is stuck open, e. Recover refrigerant and remove or debris is preventing valve blockage or replace valve, if from closing. Necessary. Recharge system with r404...

  • Page 34

    13.24 low head/suction a. Low refrigerant level. A. See item 13.22.H above. Pressure. Drink quality 13.25 drink too “wet” or a. Chamber not filled properly. A. Defrost, then assure chamber is “liquid”. 90% full. B. Co 2 check valve clogged. B. Clean or replace check valve. C. Co 2 solenoid not openi...

  • Page 35

    Trouble cause remedy (item 13.26 continued from previous page.) f. Solution solenoid f. Activate “solution sol” in manual malfunctioning and not on/off. Check for 24vac at coil. Allowing the chamber to fill. Clean solenoid or replace, if necessary. G. Relay board not sending g. Test relay board for ...

  • Page 36

    36 (item 13.29 continued from previous page.) e. Level control too low. E. Level control settings may need to be raised due to excessive co 2 in the chamber. Raise the level control settings using the instructions in section 10.2 of this manual. F. “regulated co2” transducer f. Insure that the tank ...

  • Page 37

    Note: h2o readout will be 15-20 psi higher on the readouts. Keep regulated pressure at 70-72 psig. (item 13.34 continued from previous page.) f. Syrup transducer problem. F. Check syrup pressure readouts for 70-72 psig. If not within 2 psi, adjust regulator and/or check transducer. Replace transduce...

  • Page 38: Notes

    (item 13.36 continued from previous page.) g. Upper board problem. G. Circuits within main control (upper) board electronics read transducer pressures. Replace main control (upper) board, if necessary. 13.37 rtempe, return a. Temperature sensor error a. 1. Check for short in sensor and temperature e...

  • Page 39

    39 lcd display messages (# stands for the barrel number which is l, c, r, or 1, 2, 3, 4) fbd56x series frozen beverage dispensers message description sleep unit in “sleep” mode. Unit is shut down. Cmpsdl this delay is before compressor starts. The time period varies from 1 to 20 seconds. Cmpstr this...

  • Page 40

    40 lcd display error messages (# stands for the barrel number which is l, c, r, or 1, 2, 3, 4) fbd56x series frozen beverage dispensers message description will cause defpmx chamber pressure is above 55 psig during defrost only. Defpro product is out during defrost only. Btr-lo low beater percent. B...

  • Page 41

    41 cause solution lcd displa y product out defrosting ready to serve not ready solutions replace empty syrup (bib) container . (a) replace empty co 2 tank. (b) check water (h 2 o) supply. (a, b) restart unit by pushing “ def ” button, then “ run ” button on both sides. (a) unit is in “sleep” mode (b...

  • Page 42: Front

    42 14. Diagrams and schematics 14.1 mounting diagram - fbd 562 this figure illustrates the locations of threaded mounting holes in the base of the fbd562 units. 17.0” center line 4 x 1/2” clearance hole 14.875 1.75” 10.3” front 20.0” 32.4” 7.125” drain 8.500” driptray editor’s note: not drawn to sca...

  • Page 43: Front

    14.2 mounting diagram - fbd 563 this figure illustrates the locations of threaded mounting holes in the base of the fbd563 unit. 43 20.250” center line 4 x 1/2” clearance hole 18.125” 1.75” 10.3” front 20.0” 32.4” 7.125” drain 8.500” driptray editor’s note: not drawn to scale.

  • Page 44: Front

    14.3 mounting diagram - fbd 564 this figure illustrates the locations of threaded mounting holes in the base of the fbd564 unit. 26.0” center line 4 x 1/2” clearance hole 23.875 1.75” 10.3” front 20.0” 32.4” 7.125” drain 8.500” driptray editor’s note: not drawn to scale 44.

  • Page 45

    45 14.4 flow diagram/schematic - fbd 562 dispensing valve co2 regulator pressure transducer solenoid valve check valve co co 2 reg reg p s product product dispensing dispensing valve valve l e g e n d h2o in syrup in h2o in syrup in p a co2 in p p p brix valve co2 reg p s p p s s s co2 inject chambe...

  • Page 46

    46 14.5 flow diagram/schematic - fbd 563 dispensing va lv e co2 regula t or pressure transducer solenoid va lv e check va lv e coc o 2 reg r e g p s productp r o d u c t dispensingd is p e n s in g va lv e v a l v e l e g e n d h2o in syrup in h2o in syrup in p a co2 in p p p brix v a lv e co2 reg p...

  • Page 47

    14.6 flow diagram/schematic - fbd 564 dispensing va lv e co2 regula t o r pressure transducer solenoid va lv e check va lv e coc o 2 reg r e g p s productp r o d u c t dispensingd is p e n s in g va lv e v a l v e l e g e n d l e g e n d h2o in syrup in h2o in syrup in p a co2 in p p p brix v a lv e...

  • Page 48

    48 14.7 upper board schematic - fbd 562 lpb1-p-10 syrup 1 ta n k 1 primar y gas secondar y gas w a ter syrup 2 ta n k 2 shield drain wire shield drain wire shield drain wire cntlr p17 cntlr p18 cntlr p19 pressure sensors looking into board connector . Note sensor connection forms an ‘x’ pattern. Pcb...

  • Page 49

    49 14.8 lower board schematic - fbd 562 562 electrical box schema tic.

  • Page 50

    50 14.9 upper board schematic - fbd 563 563 schema tic, upper board.

  • Page 51

    51 14.10 lower board schematic - fbd 563 563 electrical box schema tic.

  • Page 52

    52 14.11 upper board schematic - fbd 564 564 schema tic, upper board.

  • Page 53

    53 14.12 lower board schematic - fbd 564 564 electrical box schema tic lpb1.

  • Page 54

    54 14.13 lower board schematic (includes auxiliary board and dio board) - fbd 564 564 electrical box schema tic lpb2.

  • Page 55

    55 this page intentionally left blank.

  • Page 56: Notes:

    56 please refer to the fbd web site (www.Fbdfrozen.Com) for information relating to fbd installation, operation and service manuals, instruction sheets, technical bulletins, service bulletins, etc. Fbd partnership, lp • p.O. Box 18597 • san antonio, tx 78218 usa • • 210-637-2800 • fax 210-637-2844 •...