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FEISHEN FAAT6000 Owner's Manual

Summary of FAAT6000

  • Page 1

    D300b warning: read this manual, and any supplements carefully before operating vehicle. ·assembly ·operation ·maintenance this vehicle is not designed for use on rental tracks or racing before operating this vehicle, the owner and each operator must have read and have an understanding of all the in...

  • Page 2: Contents

    Contents 1. Introduction------------------------------------------------------ 2 2. Understanding warning-------------------------------------7 3. Safety warning-------------------------------------------------- 9 4. Daily pre-ride inspection---------------------------------- 15 5. Operation warning...

  • Page 3: 1. Introduction

    1. Introduction congratulations on the purchase of your all terrain vehicle (atv). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and...

  • Page 4

    Practice responsible atv riding make sure that you understand and follow all local, state/province, and federal/national riding laws and requirements. Remember……respect your vehicle, respect the environment and respect the property of others. You are responsible for your safety and the safety of oth...

  • Page 5: Serious Injury Or Death

    An atv can be hazardous to operate. An atv handles differently from other vehicles including motorcycles and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Serious injury or d...

  • Page 6

    Turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speeds. ·always have the atv checked by an authorized dealer if it has been involved in an accident. ·never operate atv on hills too steep for the atv or for your abilities. Practice on smaller hills before at...

  • Page 7

    Avoiding sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes. ·wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dr...

  • Page 8: 2. Understanding Warnings

    2. Understanding warnings attention: this is an adult vehicle only: not a toy. Read and understand warnings and owner’s manual before operation. Know your vehicle before you begin riding! Read this manual thoroughly referring to the various areas which are being discussed on your machine. Operating ...

  • Page 9: Safety Alert

    Safety alert warnings identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all warnings in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout th...

  • Page 10: Note

    Note the word “note” in this manual will alert you to key information or instructions. 3. Safety warning note ： warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact...

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  • Page 19: Warning

    4. Daily pre-ride inspection warning you must inspect your atv each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride. Ite...

  • Page 20: 5. Operation Warnings

    4. Throttle-check for free operation and closing. 5. Headlight/taillight/brakelight-check operation of all indicator lights and switches. 6. Engine stop switch-check for proper function. 7. Wheels-check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins. 8. Ai...

  • Page 21: Warning

    Potential hazard carrying a passenger on this atv. What can happen greatly reduces your ability to balance and control this atv. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Warning potential hazard operating this atv witho...

  • Page 22: Warning

    For more information about the training course, contact an authorized atv dealer. Warning potential hazard operating this atv without wearing an approved helmet, eye protection and protective clothing. What can happen operating without an approved helmet increases your chances of a severe head injur...

  • Page 23: Warning

    Potential hazard operating this atv on paved surfaces, including sidewalks, paths, parking lots, and driveways. What can happen paved surfaces may seriously affect the handling and control of the atv, and may cause the vehicle to go out of control. How to avoid the hazard avoid operating the atv on ...

  • Page 24: Warning

    Potential hazard operating this atv after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. How to avoid the hazard never consume alcohol or drugs before or wh...

  • Page 25: Warning

    Warning.

  • Page 26: Warning

    Potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Warning potential hazard failure to inspect the atv before operating. What can happen inc...

  • Page 27: Warning

    Potential hazard removing hands from the handlebars or feet from the footrests during operation. What can happen removing even one hand or foot can reduce your ability to control the atv or could cause you to lose your balance and fall off the atv. If you remove a foot from the footrest, your foot o...

  • Page 28: Warning

    Potential hazard failure to use extra care when operating this atv on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the atv overturning or going out of control. How to avoid the hazard go slowly and be extra careful...

  • Page 29: Warning

    Always be especially cautious on these kinds of terrain. Warning potential hazard climbing hills improperly. What can happen could cause loss of control or cause atv to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described in the owner’s manual. Always che...

  • Page 30: Warning

    Warning potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate the atv on hills too steep for the atv or for your abilities. Practice on smaller ...

  • Page 31: Warning

    Potential hazard going down a hill improperly. What can happen could cause loss of control or cause atv to overturn. How to avoid the hazard always follow proper procedures for going down hills as described in the owner’s manual. Note: a special technique is required when braking as you go downhill....

  • Page 32: Warning

    Warning potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in atv overturning. How to avoid the hazard maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight uphill. Apply the brakes. Lock pa...

  • Page 33: Warning

    When fully stopped, apply the rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the atv around and remount, following the procedure described in the owner’s manual. Warning potential hazard improperly operating over obsta...

  • Page 34: Warning

    The chance of skidding or sliding out of control. Warning potential hazard operating this atv through deep or fast-flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operating the atv through wa...

  • Page 35: Warning

    Warning potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind you, resulting in severe injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. Wa...

  • Page 36: Warning

    Warning potential hazard operating this atv with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. How to avoid the hazard never modify this atv through improp...

  • Page 37: Warning

    Overloading this atv or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling, which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this atv. Cargo should be properly distributed and securely attached. Reduce speed ...

  • Page 38: Warning

    Warning after a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. Warning safe operation of this ride active vehicle requires good judgment and physical skills. Persons with cognitive ...

  • Page 39: Caution

    Caution keep combustible materials away from exhaust system. Fire may result. 6. V.I.N.

  • Page 40: Electrical Switches

    Record these numbers from your atv in the spaces provided. 1. Frame vin (found on the high tight side of the frame tube) 2. Engine serial number (left front side of engine crankcase) remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having i...

  • Page 41

    1. Main switch-this key switch must be turned clockwise to the “on” position to start the engine. 2. Engine start button-to start the engine..

  • Page 42: Warning

    Light switches and indicator lights warning this atv is not equipped with highway approved lighting. This atv is designed for off-road use only and must not be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. S...

  • Page 43: Throttle

    Throttle warning do not start or operate an atv with sticking or improperly operating throttle controls. A sticking or improperly operating throttle could cause an accident resulting in severe injury or death. Always contact your dealer for service repairs whenever throttle problems arise. Failure t...

  • Page 44: Front And Rear Brakes

    Front and rear brakes the brake fluid level should be checked before each ride. The reservoir is located under the seat. The fluid should be kept between the maximum and minimum marks. Caution once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a p...

  • Page 45: Warning

    Warning never operate the atv with a spongy-feeling brake lever. Operating the atv with a spongy brake lever can result in loss of braking. Loss of braking could cause an accident. Setting the parking brake 1. Squeeze the left hand brake lever two or three times and hold it..

  • Page 46: Important Safeguards

    2. Push the park brake lock (1) into the notches on the master cylinder body. Release the brake lever. 3. To release the parking brake lock, squeeze the brake lever. It will return its released position. Important safeguards ·the parking brake may relax when left on for a long period of time. This c...

  • Page 47

    Your atv has an auxiliary brake provided brake provided as a safety feature. It is located on the left handlebar and is operated by the left hand. It is intended as a backup to the main brake system, especially if the main system becomes inoperative. If the rear wheels slide, apply the rear brake wi...

  • Page 48: Caution

    On some models, there is a “side window”, the fluid level can be seen through it, and should be maintained between the indicated “max” and “min” marks on the reservoir. Automatic transmission gear selector operation the transmission gear selector is located on the right side of the vehicle. The tran...

  • Page 49: Engine Cooling System

    The wheels could stop rotating. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage. How to avoid the hazard make certain the engine has sufficiently slowed before shifting to a lower gear. Engine cooling system coolant level the recovery bottle...

  • Page 50: Cooling System

    Cooling system warning never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator coolant level inspection note: this procedure is only required if the cooling system has been drained for mai...

  • Page 51: Fuel And Oil System

    Fuel and oil system warning gasoline is highly flammable and explosive under certain conditions. ·always exercise extreme caution whenever handling gasoline. ·always refuel with the engine stopped, and outdoors or in a well ventilated area. ·do not smoke or allow open flames or sparks in or near the...

  • Page 52: Fuel And Oil System

    Fuel and oil system fuel system the fuel tank filler cap (1) is located directly behind the handlebar. Refer to your owner’s manual for tank capacity. Use regular unleaded gasoline. The fuel valve is located on the left side of the front fender and has two positions: off: for vehicle storage and whe...

  • Page 53: Oil System

    Oil system the oil tank is located on the right side of the engine. To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds. 3. Stop the engine, remove dipstick (1) and wipe dry with a clean cloth. 4. Put dipstick into the oil tank (don’t screw in i...

  • Page 54: 8. Starting The Engine

    8. Starting the engine procedure for starting a cold engine warning never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. Caution you must allow your vehicle adequate warm up time before operating or eng...

  • Page 55: Caution

    6. Do not press the throttle more than 20％while starting the engine. 7. Activate the starter for a maximum of five seconds, releasing the button when the vehicle starts. If engine does not start, release the starter for another five seconds. Repeat this procedure until the engine starts. Caution thi...

  • Page 56: 10. Riding Gear

    1. Locknut 2. Adjuster 1. Fill the fuel tank. 2. Check the oil reservoir level indicated on the dipstick. Add oil if necessary. 3. Drive slowly at first. Select an area which is open and will give you room to familiarize yourself with vehicle operation and handling. 4. Vary the throttle positions. D...

  • Page 57: 11. Carrying Loads

    4. Boots a pair of strong over-the-calf boots with heels, such as moto-cross boots. 5. Clothing to protect your body, long sleeves and pants should always be worn. Riding pants with kneepads and a jersey with shoulder pads provide the best protection. 11. Carrying loads your atv has been designed to...

  • Page 58: Important Safeguards

    Correct loading of this vehicle is necessary to maintain proper stability and operating characteristics. Overloading or incorrect positioning of the load affects the vehicle’s turning, stopping distance and stability. Failure to follow loading requirements could cause severe injury or death. Importa...

  • Page 59: 12. Riding

    Weight of the loads must be reduced to maintain stable operating conditions. ·loads must be carried as low on the racks as possible。 carrying loads high on the racks raises the center of gravity of the vehicle and creates a less stable operating condition. When cargo loads are carried high on the ra...

  • Page 60: Making Turns

    5. Slowly depress the throttle with your right thumb and begin driving. Vehicle speed is controlled by the amount of throttle opening. 6. Drive slowly, practice maneuvering and using the throttle and brakes on level surfaces. Making turns practice making turns at slow speeds this atv is equipped wit...

  • Page 61: Warning

    Warning avoid turning at sharp angles in reverse as tip over and severe injury may result. Riding on slippery surfaces whenever riding on slippery surfaces such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow...

  • Page 62: Warning

    Your body weight forward. 4. Never apply brakes during a skid. Complete loss of atv control can result. 5. Do not operate on excessively slippery surfaces. 6. Always reduce speed and use additional caution. Warning failure to exercise care when operating the atv on slippery surfaces can be dangerous...

  • Page 63: Side Hilling

    4. Proceed at a steady rate of speed and throttle opening. 5. Remain alert and be prepared to take emergency action. This may include quick dismounting of the atv. Side hilling side hilling is one of the most dangerous types of riding your atv and should be avoided. If you do enter into a situation ...

  • Page 64: Warning

    Warning improperly crossing hills or turning on hills can be dangerous. Loss of vehicle control or overturning of the atv could occur causing severe injury or death. Traveling downhill whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle....

  • Page 65: Turning Around On A Hill

    Do not travel at excessive speeds. It is dangerous and can cause loss of vehicle control and tipping, resulting in severe injury or death. Turning around on a hill if the atv stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around...

  • Page 66: Warning

    3. Dismount on the left or uphill side of the atv. 4. Staying uphill of the atv, turn handlebars full left (while facing front of atv). 5. While holding the service brake, release parking brake lock and slowly allow the atv to roll around to your right until the atv is pointing across the hill or sl...

  • Page 67: Caution

    Note: after running the vehicle in water, it is critical your machine is serviced as outlined in the maintenance chart see “16. Maintenance”. The following areas need special attention: engine oil, transmission oil, front and rear gear cases, and all grease fittings. Caution if your atv becomes imme...

  • Page 68: Trail Obstacles

    ·turn the engine over several times with the electric start. ·dry the spark plug and reinstall or replace it with a new plug. ·tighten the carburetor drain screw (1). ·turn the fuel valve to “on”. ·attempt to start the engine. If necessary, repeat the drying procedure. ·take the machine to your deal...

  • Page 69: Warning

    Occur when vehicle comes in contact with a hidden obstacle. Warning backing your atv can be dangerous! You should hit an obstacle or a person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. Backing up 1. Avoid backing up on steep inclines. 2. Alw...

  • Page 70: Caution

    Note: this atvis equipped with a reverse speed limiter. Do not operate at wide open throttle. Only open the throttle enough to maintain a desired speed. Caution opening the throttle more than required may cause excessive fuel to build in the exhaust, resulting in engine popping and/or engine damage....

  • Page 71: 13. Cvt System

    Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline. If it is necessary to park on an incline, always block the rear wheels on the downhill side as shown above. 6. Do not leave the...

  • Page 72: Cvt System

    ·the cvt housing must be securely in place during operation. Failure to comply with this warning can result in severe injury or death. Low range use may reduce cvt operating temperatures the basic operation of the cvt system is dependent on engine speed and vehicle torque requirements. As engine spe...

  • Page 73: When To Use Low Range

    Note: 1. Never operate the engine when adjusting the cvt; 2. The adjustment of the cvt must be done by your dealer. When to use low range the following lists provide a guideline for when to use low range rather than high. Low range: ·basic operation at speeds less than 7 mph (11 km/h) ·heavy pulling...

  • Page 74: 14. Battery

    ·high ground speeds 14. Battery battery warning whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or explosive situation could result causing serious injury or death. Warning.

  • Page 75: Battery Removal

    Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: external: flush with water. Internal: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediat...

  • Page 76: Caution

    Caution if electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the atv. Battery installation and connections warning to avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive...

  • Page 77: Caution

    Note: ·when your atv is placed in storage for one month or more, the battery should be removed, charged to proper level, and stored in a cool dry place. ·before reusing, take the battery to your dealer for testing and recharging. ·when installing a new battery, make certain it is fully charged prior...

  • Page 78: Warning

    Arrester (the mesh) ②. 2. Clean the arrester or replace it. Warning when cleaning the spark arrester, you must follow the safe guards listed below to avoid serious injury. ·do not perform this operation immediately after the engine has been run because the exhaust system becomes very hot. ·keep comb...

  • Page 79

    ·more often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. Periodic maintenance schedule careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment...

  • Page 80

    Frame nuts, bolts fasteners pre-ride pre-ride pre-ride inspection item air filter pre-cleaner daily daily inspect-clean coolant/level inspection daily daily replace engine coolant every one year air box sediment tube daily daily drain deposits whenever visible head lamp inspection daily daily check ...

  • Page 81

    Engine breather hose 100 hrs 6 months inspect carburetor float bowl 50 hrs 6 months drain bowl periodically and prior to storage d throttle cable 50 hrs 6 months inspect-adjust, lubricate, replace if necessary; pre-ride inspection item coolant strength 100 hrs 6 months inspect strength seasonally sh...

  • Page 82: Lubrication Recommendations

    D clutches (drive and driven) 25 hrs 3 months inspect, clean engine mounts 25 hrs 3 months inspect d valve clearance 100 hrs 12 months inspect/adjust d shift selector box (h/l/r/n) 200 hrs 24 months change grease every two years d brake fluid 200 hrs 24 months change every two years idle speed as re...

  • Page 83: Lubrication Recommendations

    2. Brake fluid dot 3 only maintain level between fill lines. See “7. Control” as required; change every two years or 200 hours 3. Transmission oil sea 80w/90gl5 see “16. Maintenance/ transmission lube” change annually or at 100 hours 4.Front gear case oil sae 15w/40sg see “16. Maintenance/ front gea...

  • Page 84

    7. Steering post bushings grease locate fitting on pivot shaft and grease with grease gun every 3 months or 50 hours 8. Front wheel bearings grease inspect and replace bearings if necessary semi-annually 9. Tie rods grease locate fittings and grease semi-annually 10. Shift linkages grease locate fit...

  • Page 85: Periodic Maintenance Record

    Note: 1. More often under severe use, such as wet or dusty conditions. 2. Grease: light weight lithium-soap grease. 3. Grease m: molybdenum disulfide (mos 2 ) grease (water resistant). 4. *when suspension action becomes stiff or after washing. 5. Hours are based on 10 mph (16 km/h) average. Periodic...

  • Page 86

    Interval performed person first 5 hrs 10 hrs 15 hrs 20 hrs 25 hrs 50 hrs 75 hrs 100 hrs.

  • Page 87: Warning

    Warning improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Handlebar adjustment your atv has handlebars which can be ...

  • Page 88

    The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. Wheel nut torque specifications bolt size specification front m10x1.25 27.4 ft. Lbs. 37 nm rear m10x1.25 27.4 ft. Lbs. 37 nm note: all nuts that have a cotter pin installed must b...

  • Page 89: Rear Spring Adjustment

    Rear spring adjustment the rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. Air filter service 1. Remove seat. 2. Release clips and remove cover. 3. Loosen clamp and remove filter. 4. Remove fabric type p...

  • Page 90: Steering Inspection

    Steering inspection the steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle. Camber and caster the camber and caster are non-adjustable. Warning do not attempt to adjust ...

  • Page 91: Front Brake

    Front brake warning once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. This causes the boiling temperature of the brake fluid to drop, which can ...

  • Page 92: Rear And Auxiliary Brake

    Rear and auxiliary brake rear brake the rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear. ·pads should be changed when the friction mater...

  • Page 93

    Carburetor/engine idle rpm adjustment if the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted as follows: 1. Warm up the engine by running the vehicle approximately five minutes. 2. Place the transmission in gear with the parking brake app...

  • Page 94: Spark Plugs

    Spark plugs inspect: ·insulator ① abnormal color: replace. Normal color is a medium- to-light tan color. ·electrode ② wear/damage: replace. Clean: ·spark plug (with spark plug cleaner or wire brush) measure: ·spark plug gap ③ out of specification: adjust gap. Spark plug removal and replacement warni...

  • Page 95: Oil And Filter Change

    Oil and filter change the recommended oil change interval is 30 hours, or every 3 months, whichever comes first. Suggested break in oil change is at 20 hours, or one month, whichever comes first. Severe use operation requires more frequent service. Severe use includes continuous duty in dusty or wet...

  • Page 96: Front Gear Case Oil

    Front gear case oil always check and change the front gear case oil at the intervals outlined in “16. Maintenance”. Maintain the oil level even with the bottom of the fill hole threads (1). The correct gear case lubricant to use is sae 15w/40sg. Use of other oils may result in improper operation of ...

  • Page 97: Transmission Lubrication

    4. Add 6 ounces (200 ml) of sae 15w/40sg.. 5. Reinstall the fill plug. Torque to 14 ft. Lbs. (19 nm). 6. Check for leaks. Transmission lubrication the transmission fill plug is located on the right side of the machine. The transmission lubricant level should be checked monthly or 20 hours, whichever...

  • Page 98

    Transmission oil changing procedure 1. Remove the four screws on the footwall and gently pull outward for access. 2. Remove fill plug. 3. Remove transmission drain plug located on the bottom left hand side and drain the oil. Catch and discard used oil properly. 4. Clean and reinstall the drain plug ...

  • Page 99: Rear Gear Case Oil

    Rear gear case oil the rear gear case has two fill plugs. The rear fill plug is located on the rear of the gear case and is not easily accessible. The side fill plug (1) is located on the left side of the gear case. Use the side fill plug when checking or changing oil. Always check and change the re...

  • Page 100: Warning

    4. Reinstall the fill plug. Torque to 14 ft. Lbs. (19 nm). Oil change 1. Place a drain pan beneath the drain and remove the drain plug. Catch and discard used oil properly. 2. Clean and reinstall the drain plug with a new sealing washer. Torque to 14 ft. Lbs (19 nm). 3. Remove the side fill plug and...

  • Page 101: Wheel Installation

    3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4. Remove the wheel nuts and remove the wheel. Tire pressure front rear 40 kpa/5.8 psi 40 kpa/5.8 psi wheel installation 1. With the transmission in gear and the parking brake locked, place the wheel in the corr...

  • Page 102: Tire Tread Depth

    Tire tread depth always replace tires when tread depth is worn to 1/8” (3 mm) (1) or less. Please refer to your owner’s manual for tire specifications. Headlight lamp replacement warning keep your headlights and taillights clean. Poor light while riding can result in an accident causing severe injur...

  • Page 103

    Headlight lamp relpacement 1. Use bulb 12v 35w. 2. Turn the m4x30 bolt and remove it. 3. Dismantle the hoop. 4. Remove the lens together with the reflecting mirror. 5. Change the bulb. 6. Fix the replacing bulb 12v 35w into the iron light basis of the reflecting mirror, and make sure the bulb’s poin...

  • Page 104: Cleaning Your Atv

    Locking tabs and remove from pod. 3. Install new light and reassemble panel. High beam headlight adjustment the headlight beam can be adjusted up and down. 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to t...

  • Page 105: Caution

    Note: if warning labels are damaged, contact your dealer for replacement. Waxing your atv can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. Caution certain products, including insect repellants and chemicals, will damage ...

  • Page 106: Transporting

    Battery maintenance—remove the battery and add distilled water as required to the proper level. Do not use tap water which may contain minerals that reduce battery life. Apply dielectric grease to the terminal bolts and terminals. Charge the battery. Storage area/covers—set tire pressure and safely ...

  • Page 107: Battery Wane

    Ground speed (at approximately 3-7 mph/5-12 km/h） is highly recommended for cooler cvt operating temperatures and longer component life. Insufficient warm-up of atv’s exposed to low ambient temperatures. Warm engine at least 5 min., with the transmission in neutral, advance throttle to approx. 1/8 t...

  • Page 108

    This atv only equipped with an electric start system. If the battery is under charging, the atv will not run. Note: the following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this m...

  • Page 109

    Ignition system battery ignition system ·improperly charged battery ·faulty igniter unit ·faulty battery ·faulty pick up coil fuse ·broken magneto ·burnt out, improper connection woodruff key spark plug switch ·improper plug gap ·faulty main switch ·worn electrodes ·faulty “engine stop” ·wire betwee...

  • Page 110

    Fuel system ·carbon deposit build up ·clogged fuel tank breather hole ·improperly adjusted valve ·clogged air cleaner element clearance ·clogged jet ·improperly contacted ·improperly adjusted fuel level valve and valve seat ·improper carburetor air vent hose ·faulty valve timing setting clutch ·refe...

  • Page 111

    ·inoperative fan motor ·faulty thermostat ·faulty thermo switch ·incorrect coolant level (low coolant level) ·faulty radiator (clogged, damage) ·faulty radiator cap ·impeller shaft gear malfunction (bent dowel pin, gear) ·damaged impeller shaft ·disconnected fan motor connector faulty clutch when en...

  • Page 112: 18. Tool

    Secondary sliding sheave ·broken brake hose ·improper operation ·oily or greasy brake pad ·oily or greasy brake disc worn guide pin groove ·worn guide pin clutch shoe ·worn/bent 18. Tool.

  • Page 114: 19. Specification

    19. Specification capacities fuel capacity 14.5 l engine oil capacity 1.6 l ground clearance 183 mm height 1237 mm length 2016 mm width 1180 mm seat height 895 mm wheel base 1280 mm turn radius 3280 mm dry weight 292 kg front rack 18 kg rear rack 36 kg load capacity (combined rider & payload) 156 kg...

  • Page 115: Engine

    Auxiliary brake rear brake hydraulic disc engine engine type fs1p73mn 4 stroke, single cylinder, sohc bore x stroke 72.5 mmx66.8 mm displacement 276cc starter system electric starter engine cooling liquid-cooled lubrication system wet sump carburetor cvk052 ignitions t.C.I spark plug type dr8ea（ngk）...

  • Page 116: 20. Wiring Diagram

    20. Wiring diagram.