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FEISHEN K550ATV EEC 4x4 Owner's Manual

Manual is about: ATV

Summary of K550ATV EEC 4x4

  • Page 1

    K550atv warning: read this manual, and any supplements carefully before operating vehicle. ·assembly ·operation ·maintenance this vehicle is not designed for use on rental tracks or racing before operating this vehicle, the owner and each operator must have read and have an understanding of all the ...

  • Page 2: Contents

    Contents 1. Introduction----------------------------------------------------------2 2. Understanding warning-----------------------------------------7 3. Safety warning-------------------------------------------------------9 4. Daily pre-ride inspection--------------------------------------14 5. Ope...

  • Page 3: 1. Introduction

    1. Introduction congratulations on the purchase of your all terrain vehicle (atv). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and...

  • Page 4

    Practice responsible atv riding make sure that you understand and follow all local, state/province, and federal/national riding laws and requirements. Remember……respect your vehicle, respect the environment and respect the property of others. You are responsible for your safety and the safety of oth...

  • Page 5

    An atv can be hazardous to operate. An atv handles differently from other vehicles including motorcycles and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Serious injury or d...

  • Page 6

    Accident. ·never operate atv on hills too steep for the atv or for your abilities. Practice on smaller hills before attempting larger hills. ·always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills wi...

  • Page 7

    If necessary, apply them lightly several times to let friction dry out the pads. ·always be sure there are no obstacles or people behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp angles in reverse. ·always use the size and type of tires...

  • Page 8: 2. Understanding Warnings

    2. Understanding warnings attention: this is an adult vehicle only: not a toy. Read and understand warnings and owner’s manual before operation. Know your vehicle before you begin riding! Read this manual thoroughly referring to the various areas which are being discussed on your machine. Operating ...

  • Page 9: Warning

    Safety alert warnings identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all warnings in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout th...

  • Page 10: 3. Safety Warning

    3. Safety warning note： warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement..

  • Page 11

    3. 6. 9..

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    8. 11..

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    13. 14..

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    15. 16..

  • Page 15

    4. Daily pre-ride inspection warning you must inspect your atv each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride. Ite...

  • Page 16: 5. Operation Warnings

    5. Operation warnings warning potential hazard operating this atv without proper instruction. What can happen the risk of an accident is greatly increased if the operator does not know how to operate the atv properly in different situations and on different types of terrain. How to avoid the hazard ...

  • Page 17

    Warning potential hazard operating this atv after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. How to avoid the hazard never consume alcohol or drugs befo...

  • Page 18

    Warning potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps..

  • Page 19

    Warning potential hazard failure to inspect the atv before operating. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your atv each time you use it to make sure the atv is in safe operating condition. Always follow the inspection a...

  • Page 20

    Warning potential hazard failure to use extra care when operating this atv on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the atv overturning or going out of control. How to avoid the hazard go slowly and be extra...

  • Page 21

    Warning potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively rough, s...

  • Page 22

    Warning potential hazard turning improperly. What can happen atv could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described in the owner’s manual. Warning potential hazard operating on excessively steep hills. What can h...

  • Page 23

    Warning potential hazard going down a hill improperly. What can happen could cause loss of control or cause atv to overturn. How to avoid the hazard always follow proper procedures for going down hills as described in the owner’s manual. Note: a special technique is required when braking as you go d...

  • Page 24

    Warning potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in atv overturning. How to avoid the hazard maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight uphill. Apply the brakes. Lock pa...

  • Page 25

    Warning potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the atv to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacles, such as large ...

  • Page 26

    Warning potential hazard operating this atv through deep or fast-flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operating the atv through water which exceeds the recommended maximum depth in...

  • Page 27

    Warning potential hazard operating this atv with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this atv, or operation of this atv with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident. How to avoid...

  • Page 28

    Warning potential hazard overloading this atv or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling, which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this atv. Cargo should be properly distributed and securel...

  • Page 29

    Warning after a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. Warning safe operation of this ride active vehicle requires good judgment and physical skills. Persons with cognitive ...

  • Page 30: 6. V.I.N

    6. V.I.N record these numbers from your atv in the spaces provided. 1. Frame vin (found on the up right side of the frame tube) 2. Engine serial number (left front side of engine crankcase) remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and h...

  • Page 31

    7. Control and parts functions electrical switches 1. Main switch-this key switch must be turned clockwise to the “on” position to start the engine. 2. Hazard light switch-when the switch is pushed to “ ”,the four signal lights are on and the buzzer is sounding. 3. Engine start button-to start the e...

  • Page 32

    Light switches and indicator lights warning this atv is equipped with highway approved lighting. This atv is designed for on-road use and can be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Switches the lig...

  • Page 33

    Throttle warning do not start or operate an atv with sticking or improperly operating throttle controls. A sticking or improperly operating throttle could cause an accident resulting in severe injury or death. Always contact your dealer for service repairs whenever throttle problems arise. Failure t...

  • Page 34: Caution

    Front and rear brakes the brake fluid level should be checked before each ride. The reservoir is located under the seat. The fluid should be kept between the maximum and minimum marks. Caution once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a p...

  • Page 35: Warning

    Setting the parking brake 1. Squeeze and release the brake lever two or three times and hold it. 2. Push the park brake lock forward to engage the lock. Release the brake lever. 3. To release the parking brake lock, squeeze the brake lever. It will return its unlocked position. Important safeguards ...

  • Page 36: Warning

    Auxiliary brake warning use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward, or the rear wheels may skid and slide sideways, causing loss of control. Auxiliary brake lever your atv has an auxiliary brake provided brake provided as a safety ...

  • Page 37: Caution

    The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each ride. There is an indicator window on the brake fluid reservoir. This window will appear dark when the fluid level is full. When fluid needs to be added, the window will be clear. Note: when...

  • Page 38: Warning

    Warning potential hazard engaging a lower gear when the engine speed is too high. What can happen the wheels could stop rotating. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage. How to avoid the hazard make certain the engine has sufficient...

  • Page 39: Warning

    Itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the recovery bottle. We recommend the use of a 50/50 mixture of high quality aluminum compatible anti-freeze coolant and distilled water. Note: always follow the manufacturer’s mixing recommendations for t...

  • Page 40: Warning

    Fuel and oil system warning gasoline is highly flammable and explosive under certain conditions. ·always exercise extreme caution whenever handling gasoline. ·always refuel with the engine stopped, and outdoors or in a well ventilated area. ·do not smoke or allow open flames or sparks in or near the...

  • Page 41

    Fuel and oil system fuel system the fuel tank filler cap (1) is located directly behind the handlebar. Refer to your owner’s manual for tank capacity. Use regular unleaded gasoline. The fuel valve is located on the left side of the front fender and has two positions: off: for vehicle storage and whe...

  • Page 42: Caution

    Between the high and low. Caution use only sae 15w/40sg oil. Never substitute or mix oil brands. Serious engine damage and voiding of warranty can result..

  • Page 43: 8. Starting The Engine

    8. Starting the engine procedure for starting a cold engine warning never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. Caution you must allow your vehicle adequate warm up time before operating or eng...

  • Page 44: 9. Vehicle Break-In Period

    9. Vehicle break-in period the break-in period for your new atv is defined as the first 50 hours of operation. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perfor...

  • Page 45: 10. Riding Gear

    10. Riding gear safe riding gear always wear clothing suited to the type of riding you are doing. Atv riding requires special protective clothing which will make you feel more comfortable and reduce chances of injury. 1. Helmet your helmet is the most important piece of protective gear for safe ridi...

  • Page 46: 11. Carrying    Loads

    11. Carrying loads your atv has been designed to carry a certain amount of load. Cargo weight should be evenly distributed (1/3 on the front and 2/3 on the rear) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo weight to maintain stable driving condi...

  • Page 47

    Important safeguards to reduce risk of injury or machine damage when carrying loads, read and follow the warnings listed below: ·reduce speed and allow greater distances for braking when carrying cargo. ·cargo weight distribution should be 1/3 on the front rack and 2/3 on the rear rack. When operati...

  • Page 48: 12. Riding

    12. Riding warning you must inspect your atv each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. See “4. Daily pre-ride inspection” 1. Sit upright with both feet on footrests and both hands on the handlebars. 2. Afte...

  • Page 49: Warning

    Warning avoid turning at sharp angles in reverse as tip over and severe injury may result. Riding on slippery surfaces whenever riding on slippery surfaces such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow...

  • Page 50: Warning

    Loss of tire traction and vehicle control can result in an accident, including an overturn. Traveling uphill warning exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the atv could occur causing severe injur...

  • Page 51: Warning

    Side hilling side hilling is one of the most dangerous types of riding your atv and should be avoided. If you do enter into a situation where side hilling is necessary, always: 1. Slow down. 2. Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the foo...

  • Page 52: Warning

    Traveling downhill whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal servic...

  • Page 53: Warning

    Turning around on a hill if the atv stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the k-turn. 1. Stop and lock the parking brake while maintaining body weight uphill. 2. Leave transmission in for...

  • Page 54: Caution

    Crossing streams your atv can operate through water up to a maximum recommended depth (8 in.). Before fording streams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly, avoiding rocks and obstacles if possible. 4. After cros...

  • Page 55: Caution

    Caution if your atv becomes immersed, take it to your dealer before starting the engine. Major engine damage can result if the maching is not thoroughly inspected. If it is impossible to take it to a dealer before starting, follow these steps outlined below. ·move the atv to dry land or at the very ...

  • Page 56: Warning

    Not all obstacles are visible. Travel with caution on trails. Severe injury or death can occur when vehicle comes in contact with a hidden obstacle. Warning backing your atv can be dangerous! You should hit an obstacle or a person behind you; or the vehicle could tip over rearward on a steep incline...

  • Page 57: Caution

    Open throttle. Only open the throttle enough to maintain a desired speed. Caution opening the throttle more than required may cause excessive fuel to build in the exhaust, resulting in engine popping and/or engine damage. Parking on an incline.

  • Page 58

    Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline.If it is necessary to park on an incline, always block the rear wheels on the downhill side as shown above. 6. Do not leave the ...

  • Page 59: 13. Cvt System

    13. Cvt system cvt system warning the cvt system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe: ·do not modify any component of the cvt system. Doing so may reduce its ...

  • Page 60

    Cvt system on this atv, the approximate gear ratio difference between high and low range is 1:2.05. This difference in gearing affects the operation of the cvt, especially at speeds less than 7 mph, due to the system’s dependence on engine speed. By switching to low range while operating at low grou...

  • Page 61

    When to use low range the following lists provide a guideline for when to use low range rather than high. Low range: ·basic operation at speeds less than 7 mph (11 km/h) ·heavy pulling ·riding through rough terrain (swamps, mountains, etc.) at low ground speeds high range: ·basic operation at speeds...

  • Page 62: 14. Battery

    14. Battery battery warning whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or explosive situation could result causing serious injury or death. Warning battery electrolyte is poisonous. It contains su...

  • Page 63: Caution

    Battery removal 1. Disconnect the hold-down strap holding the electrical box and battery in position, and remove battery cover. 2. Remove the battery vent tube from the battery. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable next. 5. Lift the b...

  • Page 64: Caution

    1. Set the battery in its holder. 2. Install the battery vent tube. It must be free of obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body to prevent corrosion. Avoid skin contact with electrolyte,...

  • Page 65: 15. Exhaust System

    15. Exhaust system system regulation tampering with noise control system prohibited! Caution: exhaust system components are very hot during and after use of atv. ·do not tough exhaust system components. Serious burns can result. ·be especially careful when traveling through tall grass. The potential...

  • Page 66: 16. Maintenance

    16. Maintenance caution due to the nature of the adjustments marked with a d on the following chart, it is recommended that service be performed by an authorized dealer. ·more often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other ...

  • Page 67

    Item hours when remarks brake system pre-ride pre-ride pre-ride inspection item auxiliary brake pre-ride pre-ride pre-ride inspection item tires pre-ride pre-ride inspect daily, pre-ride inspection item wheels pre-ride pre-ride pre-ride inspection item frame nuts, bolts fasteners pre-ride pre-ride p...

  • Page 68

    Item hours when remarks z engine oil-level/change 30 hrs 3 months check level daily; break in service at 1 month. Change oil more often in cold weather use. Z oil filter 50 hrs 6 months inspect-clean engine breather hose 100 hrs 6 months inspect carburetor float bowl 50 hrs 6 months drain bowl perio...

  • Page 69

    Item hours when remarks radiator 100 hrs 12 months inspect/clean external surface cooling system hoses 50 hrs 6 months inspect/replace if necessary spark arrester 10 hrs monthly clean out-replace if necessary d clutches (drive and driven) 25 hrs 3 months inspect, clean engine mounts 25 hrs 3 months ...

  • Page 70

    Lubrication recommendations item lube rec method frequency 1. Engine oil sae 15w-40sg add to proper level on dipstick check level daily 2. Brake fluid dot 3 only maintain level between fill lines. See “7. Control” as required; change every two years or 200 hours 3. Transmission oil sae90 see “16. Ma...

  • Page 71

    Lubrication recommendations item lube rec method frequency z 6. Front a-arm pivot shaft grease locate fitting on pivot shaft and grease with grease gun every 3 months or 50 hours z 7. Steering post bushings grease locate fitting on pivot shaft and grease with grease gun every 3 months or 50 hours z ...

  • Page 72

    Note: 1. More often under severe use, such as wet or dusty conditions. 2. Grease: light weight lithium-soap grease. 3. Grease m: molybdenum disulfide (mos 2 ) grease (water resistant)..

  • Page 73

    4. *when suspension action becomes stiff or after washing. 5. Hours are based on 10 mph (16 km/h) average. Periodic maintenance record use the following chart to record periodic maintenance work: maintenance interval performed servicing date servicing dealer or person remark first 5 hrs 10 hrs 15 hr...

  • Page 74: Warning

    Warning improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Handlebar adjustment your atv has handlebars which can be ...

  • Page 75

    The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. Wheel nut torque specifications bolt size specification front m10x1.25 27.4 ft. Lbs. 37 nm rear m10x1.25 27.4 ft. Lbs. 37 nm note: all nuts that have a cotter pin installed must b...

  • Page 76

    Rear spring adjustment the rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. Air filter service 1. Remove seat. 2. Release clips and remove cover. 3. Loosen clamp and remove filter. 4. Remove fabric type p...

  • Page 77: Warning

    Steering inspection the steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle. Camber and caster the camber and caster are non-adjustable. Warning do not attempt to adjust ...

  • Page 78: Warning

    Front brake warning once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. This causes the boiling temperature of the brake fluid to drop, which can ...

  • Page 79

    Rear and auxiliary brake rear brake the rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear. ·pads should be changed when the friction mater...

  • Page 80

    Throttle cable free play adjustment throttle cable free play is adjusted at the handlebar. 1. Slide the boots off the inline cable adjuster sleeve, loosen adjuster locknut. 2. Turn adjuster until 1/16” to 1/8” (2 to 3 mm) free play is achieved at the thumb lever. Note: while adjusting free play, it ...

  • Page 81: Warning

    Spark plug removal and replacement warning never attempt to remove a spark plug while the engine is warm. The exhaust system or engine could burn you causing severe injury. Remove the spark plug by rotating counterclockwise. Reverse the procedure for spark plug installation. Torque to 17 ft. Lbs. (2...

  • Page 82

    1. Place vehicle on a level surface; 2. Run engine two or three minutes until warm, stop engine; 3. Clean area around drain plug; 4. Place a drain pan beneath engine crankcase and remove drain plug; 5. Allow oil to drain completely; 6. Replace sealing washer o-ring of drain plug; 7. Reinstall drain ...

  • Page 83

    Oil change 1. Position the vehicle on a level surface and remove the fill plug. 2. Place a drain pan beneath the gear case, remove the gear case drain plug (3) located on the bottom right-hand side, and drain the oil. 3. Clean and reinstall the drain plug. Torque to 14 ft. Lbs. (19 nm). 4. Add 6 oun...

  • Page 84

    Transmission oil changing procedure 1. Remove the four screws on the footwall and gently pull outward for access. 2. Remove fill plug. 3. Remove transmission drain plug located on the bottom left hand side and drain the oil. Catch and discard used oil properly. 4. Clean and reinstall the drain plug ...

  • Page 85

    Rear gear case lubrication which the atv on the a level surface, remove fill plug and visually inspect the lubricant level through the fill hole (1).Lubricant should be kept even with the center of the drill point (2) approximately 1 5/8” (41 mm) below the top of the fill hole. Note: do not add lubr...

  • Page 86: Warning

    Warning operating your atv with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation. Important safe...

  • Page 87

    Wheel installation 1. With the transmission in gear and the parking brake locked, place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward rotation. 2. Attach the wheel nuts and finger tighten them. 3. Lower t...

  • Page 88: Warning

    Headlight lamp replacement warning keep your headlights and taillights clean. Poor light while riding can result in an accident causing severe injury or death. Caution do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin l...

  • Page 89

    Taillight /brake light lamp replacement if the taillight/brake light does not work, the lamp may need to be replaced. 1. Remove the lens. 2. Remove lamp and replace it with recommended lamp. 3. Test the taillight/brake light to see that it’s working. 4. Reinstall the lens. Indicator lamp replacement...

  • Page 90: Caution

    Cleaning your atv keeping your atv clean will extend the life of various components. Washing never use a high pressure type car wash system, it can damage the wheel bearings, transmission seals, body panels, brakes and warning labels, and water might enter the engine or exhaust system. The best and ...

  • Page 91

    Cleaning—clean the atv thoroughly. Fuel—turn the fuel valve to “off” and drain the carburetor bowl completely. Oil add and filter change—warm the engine and change oil and filter. Air filter/air box—inspect and clean or replace the pre-cleaner and air filter. Clean the air box and drain the sediment...

  • Page 92: 17. Trouble Shooting

    17. Trouble shooting issues of improper operation belt burning possible causes solutions loading the atv into a pickup or tall trailer when in high range. Shift transmission to low range during loading of the atv to prevent belt burning. Starting out going up a steep incline. When starting out on an...

  • Page 93: Warning

    Battery wane possible causes solutions starting a faulty engine for a long time. See “8. Starting the engine” and check the fuel/air/ignition/compression system. Let the main switch (key) on while parking the atv. When stopping the engine, turn off the main switch (key) off at once. Warning this atv...

  • Page 94

    ·seized or damaged piston ignition system battery ignition system ·improperly charged battery ·faulty igniter unit ·faulty battery ·faulty pick up coil fuse ·broken magneto ·burnt out, improper connection woodruff key spark plug switch ·improper plug gap ·faulty main switch ·worn electrodes ·faulty ...

  • Page 95

    ·clogged fuel tank breather hole ·improperly adjusted valve ·clogged air cleaner element clearance ·clogged jet ·improperly contacted ·improperly adjusted fuel level valve and valve seat ·improper carburetor air vent hose ·faulty valve timing setting clutch ·refer to “clutch slipping /dragging” sect...

  • Page 96

    ·faulty thermostat ·faulty thermo switch ·incorrect coolant level (low coolant level) ·faulty radiator (clogged, damage) ·faulty radiator cap ·impeller shaft gear malfunction (bent dowel pin, gear) ·damaged impeller shaft ·disconnected fan motor connector faulty clutch when engine run, atv does not ...

  • Page 97

    ·improper operation ·oily or greasy brake pad ·oily or greasy brake disc worn guide pin groove ·worn guide pin clutch shoe ·worn/bent.

  • Page 98: 18. Ems

    18. Ems 1: guidelines for auto electronic fuel injection system (1) keep the wires clean. Avoid persistence of water, mud on wire connections. (2) when the ignition switch turned on, the system will begin self-checking. The epc error indicator will be always on before the engine is started. (3) shou...

  • Page 99: 19. Tool

    19. Tool.

  • Page 100: 20. Specification

    20. Specification capacities fuel capacity 15 l engine oil capacity 1.6 l ground clearance 183 mm height 1237 mm length 2016 mm width 1180 mm seat height 895 mm wheel base 1280 mm turn radius 3280 mm dry weight 331kg front rack 18 kg rear rack 36 kg load capacity (combined rider & payload) 156 kg to...

  • Page 101

    Engine engine type fs2v73ms 4 stroke, v-twin, sohc bore x stroke 72.5 mmx66.8 mm displacement 552cc starter system electric starter engine cooling liquid-cooled lubrication system wet sump ignitions ecu spark plug type dr8ea（ngk） electrical equipment battery 12v 18ah head light 35w/35w brake/tail li...

  • Page 102: 21. Wiring Diagram

    21. Wiring diagram → ● ● ● ● ● ● ● ● ● off ○ ○ ○ l r ○ ○ ○ ○ ● + + 47 0f 47 0f ● off on ○ ○ ● ● ● ● ● n r ● ● ● ● ○ ○ ○ ○○ ○ p ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ◎ ◎ ○○ ◎ ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● of f ● ● ● bl ue /whi te b l/y bl /w n ote co lo ur b black y ye ll ow r w bl g g/b g/ w y/r g/r g/y b/ r pu b/y b...