Felix Storch 3.1 Single Assembly Manual

Summary of 3.1 Single

  • Page 3

    Assembly manual felix 3.1 v1 index: description: steps: page: required tools 5 frame 1 - 8 6 z-axis 9 - 28 8 x-axis 29 - 41 11 extruder 42 - 59 15 y-axis and printbed 60 - 80 23 handle 81 - 83 27 electronics box 84 - 92 28 wiring 93 - 102 30 display 103 - 113 34 bom (bill of materials) 37.

  • Page 4

    Assembly manual felix 3.1 v1 required tools: rubber hammer.

  • Page 5

    Assembly manual felix 3.1 v1 6 module 1: frame 10-30 minutes tools: step 1 / 8 1 2x bolt m8 x 20 2x frameconnector profi le 4 2 profi le 1 profi le: 1 4 2 3 bolt m8 x 20 frameconnector ! Holes ! Holes profi le 4 profi le 1 3 ! 160 mm profi le 4 ! Hole.

  • Page 6

    Assembly manual felix 3.1 v1 7 4 2x bolt m8 x 20 2x frameconnector 2x profi le 2 5 160 mm ! Holes profi le 2 profi le 2 6 2x bolt m8 x 20 2x frameconnector 1x profi le 3 profi le 3 7 ! Make sure everything is perpendicular and aligned. 8 4x end cap square 1x end cap rectangle the frame is now fi nish...

  • Page 7

    Assembly manual felix 3.1 v1 8 module 2: z-axis 45-90 minutes step 9 / 28 tools: 9 4x csk bolt m3x8 1x motor 1x z-axis motor bracket label end of the wire with the letter: z example mounting t-slots: cable orientation ! 10 2x m4 t-slot 11 2x bolt m4x20 2x small washer m4 ! 7.

  • Page 8

    Assembly manual felix 3.1 v1 9 12 make sure the plastic part properly touches the frame! ! Don’t let the cart run off the rail!! 13 3x m4 t-slot 1x hiwin lineair ball bearing set hgw15cc1r300z0 3x bolt m4x20 14 ! 15 1x z-axis lift part 1x hexagon nut 10mm 10mm between rail and plastic! 12mm from sid...

  • Page 9

    Assembly manual felix 3.1 v1 10 16 2x bolt m4x40 2x locknut m4 17 put the bolts in place in the plastic part by pulling the bolts. 19 2x bolt m4x25 4x bearing 2x small washer m4 ! 18 remove the bolts m4x40 ! 20 7 21 4x bolt m5x16 4x small washer m5.

  • Page 10

    Assembly manual felix 3.1 v1 11 23 4x csk bolt m3x8 1x motor ! 1x pulley 1x set screw m3x6 label end of the wire with the letter: y wire orientation! 24 distance pulley to motor face = 1-2mm ! 25 1x spindle 26 1x set screw m3x6 ! Hole for set screw 27 1x z-axis limitswitch vane 1x bolt m4x25 1x squa...

  • Page 11

    Assembly manual felix 3.1 v1 12 module 3: x-axis 30-60 minutes step 29 / 41 30 1x x stage belt mount 1x bolt m4x40 5x small washer m4 2x large washer m4 1x bearing 31 belt 29 1x x stage motor bracket 1x bolt m4x16 1x small washer m4 1x t-slot m4 tools: use tweezers 32 1x t-slot m4 make sure hole of ...

  • Page 12

    Assembly manual felix 3.1 v1 13 33 1x bolt m4x16 1x small washer m4 1x t-slot m4 make sure the plastic is well connected to the frame! 34 2x bolt m3x12 1x hiwin linear ball bearing set hgn12h1r0300z1hm 2x t-slot m3 (black) 35 ! 14 mm ! Label the end of the cable: x 1x pulley 1x set screw m3x6 36 37 ...

  • Page 13

    Assembly manual felix 3.1 v1 14 give the belt some pre-tension by hand before inserting the y-stage bracket. ! 39 now attach the belt as shown! ! 40 +/- 1cm 41 1x y stage tensioning bracket 1x thin nut m4 1x bolt m4x25 tension the belt further by turning the bolt with the allen key. See this video f...

  • Page 14

    Assembly manual felix 3.1 v1 15 module 4: extruder 30-90 minutes step 42 / 59 tools: for single extruder continue at the next page. For dual extruder start at page 18 ! !.

  • Page 15

    Assembly manual felix 3.1 v1 16 45 1x extru l shape bracket 1x square nut m4 46 1x extru l shape bracket 3x bolt m3x30 47 1x extru airduct 1x extruder hot-end clamp 3x thin nut m4 3x bolt m4x20 1x fan ! Make sure the sticker of the fan is on the bottom, the fan blows in the direction of the sticker....

  • Page 16

    Assembly manual felix 3.1 v1 17 51 align the print head on the carrier ! 52 tighten the bolt ! 54 1x bolt m4x12 48 ! Label end of the hot-endcable: 0 49 1x thin square nut m4 1x bolt m4x40 ! Make sure the sticker from the fan is at the back. The fan blows on the side of the sticker mount the bolt lo...

  • Page 17

    Assembly manual felix 3.1 v1 18 42 1x bolt m4x12 2x large washer m4 1x spring 1x thin nut m4 1x extruder wheel 1x set-screw m3x4 1,5mm ! 43 44 1x extru arm pt1 1x extru arm pt2 3x bolt m3x16 46 3x bolt m3x16 1x l-shaped bracket 46 a 45 3x bolt m3x16 1x l-shaped bracket 45 a ! Label end of the wire: ...

  • Page 18

    Assembly manual felix 3.1 v1 19 47 1x square nut m4 47 a 1x l-shaped bracket 47 b 1x sqaure nut 47 c 48 2x selfl ocking nut m4 2x bolt m4x40 48 a 49 ! Make sure the sticker from the fan is on the bottom. The fan blows on the side of the sticker label end of the wires: 1 49 1x dual_extruder_clamp 1x d...

  • Page 19

    Assembly manual felix 3.1 v1 20 49 a 6x thin nut m4 6x bolt m4x20 50 51 ! Label end of the left hot-endcable: 0 label end of the right hot-endcable: 1 2x thin nut m4 51 b 2x bolt m4x40 ! Make sure the sticker from the fan is at the back. The fan blows on the side of the sticker label end of the fan-...

  • Page 20

    Assembly manual felix 3.1 v1 21 52 a tighten the bolts ! 53 2x bolt m4x12 54 52 align the printhead on the carrier !.

  • Page 21

    Assembly manual felix 3.1 v1 22 55 2x small screw 2,2 x 8 opto sensor straight cable label end of the wire: x 56 57 2x power suppley screw opto sensor straight cable label end of the wire: z 58 2x small screw 2,2 x 8 2x thin nut m4 opto sensor angled cable 59 label end of the wire: y the extruder is...

  • Page 22

    Assembly manual felix 3.1 v1 23 60 1x y-stage bracket pt1 1x y-stage bracket pt2 4x bolt m3x16 4x smal washer m3 4x self locking nut m3 63 module 5: y-axis and print bed 60-100 minutes tools: step 60 / 80 64 1x bolt m3x8 1x small t-slot m3.

  • Page 23

    Assembly manual felix 3.1 v1 24 65 1x y stage tensioning bracket 1x thin nut m4 1x bolt m4x25 66 67 68 69 3x set screw m4x30 3x thin nut m4 attention: bottom of set-screw should not touch plate internally. Keep distance of approx. 0.5mm ! 70 3x spring 2x small washer 1x large washer 3x thin nut m4 l...

  • Page 24

    Assembly manual felix 3.1 v1 25 71 ! Tighten the nuts a couple of turns, make sure that the springs are still able to compress for further fi ne-adjustment later. 72 2x tie-wrap 73 1x 25 cm cable spiral 74 4x bolt m3x16 4x small washer m3 75 76 belt.

  • Page 25

    Assembly manual felix 3.1 v1 26 77 mount the belt, according to the arrows. ! 78 tension the belt further by turning the bolt with the allen key. See this video for further instructions: http://youtu.Be/dps6nwn5re8 ! +/- 1cm 79 1x 25 cm cable spiral 1x clamp + cable tie 80 1x 13 cm plastic u-profi l...

  • Page 26

    Assembly manual felix 3.1 v1 27 83 6x damping feet 81 2x t-slot m5 1x handle 2x bolt m5x12 1x handle-cap 82 module 6: handle 5-10 minutes step 81 / 83 tools: the handle is fi nished..

  • Page 27

    Assembly manual felix 3.1 v1 28 module 7: electronics enclosure 10-20 minutes step 84 / 92 tools: 85 1x electronics enclosure pt1 2x power supply screw 84 1x electronics enclosure pt2 2x power suppley screw 86.

  • Page 28

    Assembly manual felix 3.1 v1 29 87 89 92 40mm 91 2x bolt m4x12 2x small washer m4 2x t-slot m4 90 88 4x thin square nut m4 1x electronics enclosure cover plate.

  • Page 29

    Assembly manual felix 3.1 v1 30 module 8: wiring 30-90 minutes step 93 / 105 tools: 93 1x cable tie sticker 2x cable tie sticker next steps are shown based on the double-extruder. For a single extruder you only need to connect the existing cables. 94 2x cable tie 2x cable tie 95 1x cable tie 2x cabl...

  • Page 30

    Assembly manual felix 3.1 v1 31 96 2x cable tie 97 25cm cable spiral 98 1x 15cm strip 1x 2cm strip 1x 6 cm strip 99 1x 28cm strip 4x cable ties the following steps are to connect the cables to the electronic-board. Attention! The electronics are sensitive to static electricity!.

  • Page 31

    Assembly manual felix 3.1 v1 32 101 5mm 5mm 102 strip the ends of the cable ! 103 1x 15 cm cable spiral wire diagram single-head: page 33 wire diagram dual-head: page 34.

  • Page 32

    Assembly manual felix 3.1 v1 wiring diagram for the single extruder. 100

  • Page 33

    Assembly manual felix 3.1 v1 wiring diagram for the dual extruder. 100 a.

  • Page 34

    Assembly manual felix 3.1 v1 35 104 105 2x small screw 2,2 x 8 106 107 108 1x plastic display-cover 10

  • Page 35

    Assembly manual felix 3.1 v1 36 109 1x plastic knob 110 2x small screw 2,2 x 8 111 connecting the display cables ! 112 attach the cover 1x electronics enclosure cover 4x bolt m4x12 align the square nuts from step 88 properly before mounting the cover with the m4x12 bolts..

  • Page 36

    Assembly manual felix 3.1 v1 37 congratulations you are fi nished with the assembly of the printer. Please continue with the user manual. 113 kapton sheet note: it is best to place the kapton sticker when the bed is around 40-50 0 c. This can be done with the computer interface or the display unit. R...

  • Page 37

    Assembly manual felix 3.1 v1 prod. Nr. Description image 105 018.0 bolts & nuts set felix 3.0b 140 036.0 set screw d-916 – m3 x 4 6 140 011.1 set screw d-916 - m3 x 6-n -45h 4 140 037.0 set screw d-916 - m4 x 30 4 140 041.0 hexagon socket head cap screw m3 x 35 1 140 012.0 bolt d-7991 - m3 x 6 --- 6...

  • Page 38

    Assembly manual felix 3.1 v1 140 021.0 hexagon socket head cap screw din 912 – m4 x 25 6 140 022.0 hexagon socket head cap screw din 912 – m4 x 40 4 140 023.0 hexagon socket head cap screw din 912 – m5 x 16 5 140 024.0 washerd- 125a m3 10 140 025.0 washerd- 125a m4 22 140 026.0 washerd- 125a m4 5 14...

  • Page 39

    Assembly manual felix 3.1 v1 110 020.0 t_slot nut – 5 st m3 2 110 21.0 t_slot nut – 8 st m3 3 140 039.0 spring (heated_bed and extruder) 5 122 010.0 set plastic parts felix 3.0 (molded) 122 011.0 x_stage_f3_0_motor_bracket_v1 1 122 012.0 x_stage_f3_0_belt_mount_v1 1 122 013.0 y_stage_f3_0_bracket pt...

  • Page 40

    Assembly manual felix 3.1 v1 150 014.1 electronics 1, f3_0b 150 014.0 thermistor incl 2m 1 150 011.0 electronics board - felixprinters 1 150 025.0 fan 40x40x10 with 1.5m wires, sunon 2 150 023.0 opto sensor_v2 3 122 019.0 extru_f3_0_base_v1 1 122 020.0 extru_f3_0_l_shape_bracket_v1 3 122 021.0 extru...

  • Page 41

    Assembly manual felix 3.1 v1 150 026.0 motor nema 17 4 105 013.1 mechanics, f3_0b 130 013.0 pulley_motor_htd 2 130 014.0 toothbelt htd 3m 1.2m 1 130 015.0 bearing 624 5x12x6 6 170 013.0 cable ties, set of 100 1 170 014.0 cable spiral 1.25m 1 170 021.0 cable ties for mounting cables on z bracket 2 17...

  • Page 42

    Assembly manual felix 3.1 v1 105 011.0 frame (a) 110 012.0 40x40x400 profile incl 2xm8 1 110 013.0 40x40x400 profile, incl 1xm8, 1xd7 2 110 014.0 40x40x400 profile, incl 3xd7 1 110 011.0 80x40x440 incl work 1 105 012.0 frame (b) 110 015.0 40x40 protective caps 4 110 016.0 80x40 protective caps 1 110...

  • Page 43

    Assembly manual felix 3.1 v1 100 101.4 axlesembled hot-end, containing: 1 130 019.4 hot_end_baxlee_1_75mm_f2_0_v4 1 130 021.4 hot_end_peek_isolation_1_75__f2_0_v4 1 130023.3 hot_end_heated_barrel_1_75_f2_0_v3 1 140 035.0 hex sockethead bolt m8x16 buttonhead 2 110 024.0 t-slot nut - 8 st m8 2 110 022...

  • Page 44

    Assembly manual felix 3.1 v1 130 024.1 hot_end_tip_1_75_f2_0_v1 1 150 013.0 heater cartidge incl 2m wires 1 150 014.0 thermistor incl 2m 1 parts packed separately in diy kit 150 024.0 powersupply - 1u- enhanced electronics, with switch 1 130.025.0 table_6mm_f3_0_v5 1 130 017.0 trapezium spindle tr10...

  • Page 45

    Assembly manual felix 3.1 v1 105 016.0 miscellaneous 150 018.0 usb cable 1.8m 1 170 011.0 tweezers 1 170 012.0 kapton sheet 1 170 016.0 piece of filament to start 5m 1 170 019.0 piece of teflon tube 40cm 1 170 020.0 bearing 25x32x7, used for filament holder 2 170 023.0 filament dust cleaner 2 option...

  • Page 46

    Assembly manual felix 3.1 v1 100 074.0 upgrade kit single to dual head f3.0b 170 019.0 piece of tefon tube 50cm 1 110 026.0 strip for putting away cable pieces of 40 cm 1 100 101.4 hot-end v4, axlesembled 1 150 025.0 fan 40x40x10 with 1.5m wires, sunon 1 150 027.0 stepper motor nema 17, short motor,...