Ferris 5900576 Operator's Manual - Caution

Other manuals for 5900576: Operator's Manual
Manual is about: Zero-Turn Riding Mower

Summary of 5900576

  • Page 1

    5102059 revision g briggs & stratton power products group, llc. 5375 north main street munnsville, ny 13409 800-933-6175 is1500z series zero-turn riding mower operator’s manual model no.: description horsepower deck size serial number: 5900832 is1500zkav2552 aus/nz 25hp 52” side discharge all 590083...

  • Page 2: Warning

    Warning engine exhaust from this product contains chemicals known by the state of california to cause cancer, birth defects, or other reproductive harm. Thank you for purchasing this quality-built ferris product. We’re pleased that you’ve placed your confidence in the ferris brand. When operated and...

  • Page 3

    Table of contents operator safety .................................................. 2 safety decals ........................................................11 safety interlock system ........................................12 usa safety icons ..................................................12 fea...

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    2 operator safety operating safety congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding ...

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    3 operator safety slope operation operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 fo...

  • Page 6

    4 roll bar use keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) lower the roll bar only when necessary (such as to te...

  • Page 7

    5 operator safety enclosed areas only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and maintenance always ...

  • Page 8

    6 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing wh...

  • Page 9: Caution

    7 operator safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. Osha regulations may require the us...

  • Page 10

    8 operator safety emissions 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant emissions durability period and air index information on the engine emissions label. Ignition system (...

  • Page 11: Warning

    9 operator safety roll bar instructions for models equipped with factory-installed roll over protection system (rops). Operational warnings • always use the seat belt when the roll bar is in the raised position. • never use the seat belt when the roll bar is in the down position. • remember there is...

  • Page 12: Warning

    10 inspect buckle & latch inspect webbing operator safety warning failure to properly inspect and maintain the seat belt can cause serious injury or death. Inspection and maintenance of the roll bar seat belt • the seat belt like the roll bar, needs to be periodically inspected to verify that the in...

  • Page 13

    Operator safety 11 safety decals this unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with t...

  • Page 14: Warning

    12 www.Ferrisindustries.Com operator safety safety interlock system this unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational saf...

  • Page 15: Features and Controls

    13 control functions the information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the op...

  • Page 16

    Fuel tank cap to remove the cap, turn counterclockwise. Fuel level gauge displays the fuel level in the tank. 14 www.Ferrisindustries.Com parking brake disengage releases the parking brake. Engage locks the parking brake. Pull the parking brake lever back to engage the parking brake. Move the lever ...

  • Page 17: Warning

    15 general operating safety before first time operation: • be sure to read all information in the safety and operation sections before attempting to operate this tractor and mower. • become familiar with all of the controls and how to stop the unit. • drive in an open area without mowing to become a...

  • Page 18: Warning

    Warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the tractor without first becoming familiar with the location and function of all controls. Starting the engine 1. While sitting in...

  • Page 19: Basic Driving

    Operation 17 zero-turn driving practice the lever controls of the zero turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming fami...

  • Page 20: Advanced Driving

    Advanced driving executing an end-of-row zero turn your zero turn rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the en...

  • Page 21

    19 operation mowing 1. Engage the parking brake. Make sure the pto switch is disengaged, the motion control levers are locked in the neutral position and the operator is on the seat. 2. Start the engine (see starting the engine). 3. Set the mower cutting height. 4. Set the throttle to full. 5. Engag...

  • Page 22

    20 www.Ferrisindustries.Com when and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of...

  • Page 23

    21 operation attaching a trailer the maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (a, figure 12) and clip (b). Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when op...

  • Page 24: Warning

    Warning avoid serious injury or death from roll over: keep roll bar in the raised position and use seat belt. There is no roll over protection when the roll bar is down lower the roll bar only when necessary and never remove it. Do not use seat belt when the roll bar is down. Raise the roll bar as s...

  • Page 25: Warning

    23 operation storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure ...

  • Page 26: Maintenance

    24 www.Ferrisindustries.Com maintenance maintenance schedule the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour ...

  • Page 27: Warning

    25 regular maintenance figure 14. Checking tire pressure check tire pressures tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “max inflation” stamped on the side-wall of the tires. The pressures sho...

  • Page 28: Warning

    26 www.Ferrisindustries.Com figure 15. Engine oil drain a. Oil drain hose b. Cap c. Cable clamp change oil & filter 1. Warm engine by running for a few minutes. (refer to the engine operator’s manual for oil & filter replacement instructions.) 2. Remove the oil drain hose (a, figure 15) from the cab...

  • Page 29: Warning

    27 regular maintenance change hydraulic oil filter change interval: every 250 hours filter part number: 1719168 note: removing the oil filter from the filter base will drain the oil reservoir. Have a suitable container ready to catch any spilled oil. Ferris recommends this be a dealer-only service i...

  • Page 30

    28 www.Ferrisindustries.Com regular maintenance lubrication lubricate the unit at the locations shown in figures 18 through 21 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm use grease fitt...

  • Page 31: Caution

    29 regular maintenance servicing the mower blades removing the mower blade 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16” wrench (figure 22). Inspecting the mo...

  • Page 32: Caution

    30 www.Ferrisindustries.Com regular maintenance figure 27. Tightening the mower blade for installation a. Mower blade mounting bolt b. Flat washer c. Mower blade air lift (points up for installation) d. 4 x 4 wooden block d a b a b figure 25. Sharpening the mower blade a. Mower blade bevel b. Mower ...

  • Page 33: Warning

    31 regular maintenance seat adjustment see figure 28. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. Ground speed control lever adjustment the control levers can be adjusted in three ways...

  • Page 34: Caution

    32 www.Ferrisindustries.Com figure 31. Parking brake adjustment a. Brake spring b. Adjustment nut parking brake adjustment 1. Disengage the pto, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Locate the brake spring (a, figure 31). 4. With the park...

  • Page 35: Warning

    33 regular maintenance rear suspension adjustment the shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/ or the upper mounting position. Items to ...

  • Page 36

    34 www.Ferrisindustries.Com figure 33. Neutral spring return adjustment a. Clevis b. Jam nut c. Neutral return rod return-to-neutral adjustment to determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the pto, engage the parking brake and turn off the e...

  • Page 37

    35 regular maintenance mowing height adjustment the cutting height adjustment pin (a, figure 35) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments. 1. Depress the deck lift foot pedal (b) until it locks into the ...

  • Page 38

    36 www.Ferrisindustries.Com regular maintenance deck leveling adjustment 1. Park machine on a flat, level surface. Disengage the pto, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the lift rod timing, mea...

  • Page 39: Caution

    37 regular maintenance a a a figure 41. Checking the blade height adjustment 10. See figure 41. Position the outside mower blades so they face front-to-back. 11. Measure the front tip of the blade from the cutting edge to the ground. Measure the rear tip of the blade from the cutting edge to the gro...

  • Page 40

    38 www.Ferrisindustries.Com 8 3/8” (21,2 cm) figure 42. Hydraulic pump drive belt replacement a. Pump drive belt b. Crankshaft pulley c. Pump pulley d. Idler pulley e. Idler arm f. Spring g. Spring anchor hook b d a c c f g e regular maintenance hydraulic pump drive belt replacment 1. Park the tract...

  • Page 41: Warning

    39 figure 44. Mower pto belt routing a. Spindle pulley b. Pto drive belt c. Spring-loaded idler pulley d. Stationary idler pulley b a figure 43. Mower pto belt a. Idler arm b. Stationary idler pulley b mower belt replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Di...

  • Page 42

    40 www.Ferrisindustries.Com regular maintenance a c d b check the mower belt idler tensioner spring length 1. Park the machine on a smooth level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine and remove the ignition key. 2. Lower the mower deck to ...

  • Page 43: Warning

    41 battery service checking battery voltage a voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts. A dead b...

  • Page 44: Warning

    42 www.Ferrisindustries.Com to starter switch starting vehicle battery to ground to starter switch discharged vehicle battery engine block this hook-up for negative ground vehicles make certain vehicles do not touch jumper cable jumper cable warning any procedure other than the preceding could resul...

  • Page 45: Troubleshooting

    43 troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and...

  • Page 46

    44 www.Ferrisindustries.Com troubleshooting rider troubleshooting continued. Problem cause remedy engine runs but rider will not drive. Hydraulic release valve(s) in “open” position. Turn valve(s) clockwise to close. Belt is broken. See drive belt replacement drive belt slips. See problem and cause ...

  • Page 47

    45 troubleshooting common cutting problems problem cause remedy streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 7. Not overlapping enough when turning....

  • Page 48: Specifications

    46 www.Ferrisindustries.Com engine: 19hp* kawasaki make kawasaki model fs600v-ds00-s horsepower 19 @ 3600 rpm displacement 36.8 cu. In (603 cc) electrical system 12 volt, 15 amp. Charging coil, battery: 340 cca oil capacity 1.8 us qt. ( 1.7 l) w/ filter 20hp* kawasaki make kawasaki model fx600v hors...

  • Page 49

    47 this is a 15 degree slope instr uctions 1. Fold this pa g e along the dotted line indicated abo ve . 2. Align the left edg e of this guide with a ver tical tree , a po wer line pole , a f ence post, or an y ver tical structure . 3. Compare the angle of the f old with the angle of the hill. Slope ...

  • Page 50

    Notes not for reproduction.

  • Page 51

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

  • Page 52: Is1500Z Series

    Briggs & stratton power products group, llc. 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com is1500z series zero-turn riding mower operator’s manual not for reproduction.