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Ferris 5900605 Operator's Manual

Manual is about: IS1500Z Series Zero-Turn Riding Mower

Summary of 5900605

  • Page 1

    5100792 revision 01 rev. Date: 9/2006 tp 100-7305-01-15-f ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 is1500z series zero-turn riding mower operator’s manual model number: description 5900605 is1500zkav1944, 19hp, 44” cut zero-turn riding mower 5900606 is1500zkav2148, ...

  • Page 2: Warning

    Warning engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. Thank you for purchasing this quality-built ferris product. We’re pleased that you’ve placed your confidence in the ferris brand. When operated and ma...

  • Page 3: Safety

    Table of contents safety rules & information ................................2 identification numbers .....................................11 safety decals .....................................................12 safety interlock system....................................13 features & controls .........

  • Page 4: Safety

    2 www.Ferrisindustries.Com safety safety rules & information operating safety congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you ha...

  • Page 5: Safety

    3 safety safety rules & information slope operation operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope gre...

  • Page 6: Safety

    4 www.Ferrisindustries.Com safety roll bar use keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) lower the roll bar on...

  • Page 7: Safety

    5 safety safety rules & information enclosed areas only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and m...

  • Page 8: Safety

    6 www.Ferrisindustries.Com safety 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provide...

  • Page 9: Safety

    7 safety safety rules & information 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. The engine in thi...

  • Page 10: Safety

    8 www.Ferrisindustries.Com safety safety rules & information service and maintenance to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe handling of gasoline 1. Extinguish all cigarettes, cigars, pipes...

  • Page 11: Safety

    9 safety safety rules & information 27. Models equipped with an engine radiator: warning: stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even t...

  • Page 12: Safety

    10 www.Ferrisindustries.Com safety inspect buckle & latch inspect webbing safety rules & information warning failure to properly inspect and maintain the seat belt can cause serious injury or death. Inspection and maintenance of the roll bar seat belt • the seat belt like the roll bar, needs to be p...

  • Page 13: Safety

    Safety identification numbers identification numbers s s a a m m p p llee when contacting your authorized dealer for replacement parts, service, or information you must have these numbers. Record your part number, serial number and engine serial numbers in the space provided for easy access. These n...

  • Page 14: Safety

    12 www.Ferrisindustries.Com safety safety decals this unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will pr...

  • Page 15: Safety

    13 safety safety icons & interlock system safety interlock system this unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational safet...

  • Page 16: Controls

    14 www.Ferrisindustries.Com controls control functions the information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls t...

  • Page 17: Controls

    Fuel tank cap to remove the cap, turn counterclockwise. Fuel level gauge displays the fuel level in the tank. Features & controls 15 controls parking brake disengage releases the parking brake. Engage locks the parking brake. Pull the parking brake lever back to engage the parking brake. Move the le...

  • Page 18: Operation

    16 www.Ferrisindustries.Com operation general operating safety before first time operation: • be sure to read all information in the safety and operation sections before attempting to operate this tractor and mower. • become familiar with all of the controls and how to stop the unit. • drive in an o...

  • Page 19: Warning

    Warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the tractor without first becoming familiar with the location and function of all controls. Starting the engine 1. While sitting in...

  • Page 20: Basic Driving

    Operation zero turn driving practice the lever controls of the zero turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familia...

  • Page 21: Advanced Driving

    Advanced driving executing an end-of-row zero turn your zero turn rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the en...

  • Page 22: Operation

    20 www.Ferrisindustries.Com operation mowing 1. Engage the parking brake. Make sure the pto switch is disengaged, the motion control levers are locked in the neutral position and the operator is on the seat. 2. Start the engine (see starting the engine). 3. Set the mower cutting height. 4. Set the t...

  • Page 23: Operation

    21 operation when and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch...

  • Page 24: Operation

    Figure 12. Trailer weight recommendations a. Clevis pin b. Clip attaching a trailer the maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (a, figure 12) and clip (b). Excessive towed loads can cause loss of traction and los...

  • Page 25: Warning

    23 operation warning avoid serious injury or death from roll over: keep roll bar in the raised position and use seat belt. There is no roll over protection when the roll bar is down lower the roll bar only when necessary and never remove it. Do not use seat belt when the roll bar is down. Raise the ...

  • Page 26: Operation

    24 www.Ferrisindustries.Com operation storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store t...

  • Page 27: Maintenance

    25 maintenance maintenance schedule the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. Safety items befor...

  • Page 28: Maintenance

    26 www.Ferrisindustries.Com maintenance tire pressure front 25 psi (1,72 bar) rear 15 psi (1,03 bar) figure 14. Checking tire pressure check tire pressures tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly fro...

  • Page 29: Maintenance

    27 maintenance regular maintenance lubrication lubricate the unit at the locations shown in figures 16 through 19 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm use grease fittings when pre...

  • Page 30: Maintenance

    28 www.Ferrisindustries.Com maintenance regular maintenance figure 21. Battery compartment a. Positive (+) cable & terminal b. Negative (-) cable & terminal c. Reservoir mounting hardware d. Hydraulic oil reservoir e. Hydraulic oil filter warning be careful when handling the battery. Avoid spilling ...

  • Page 31: Maintenance

    29 maintenance regular maintenance figure 23. Balancing the blade figure 24. Installing the blade a. Blade bolt b. Flat washer nail servicing the mower blades 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in the following steps. 2. To remove blade for sha...

  • Page 32: Troubleshooting

    30 www.Ferrisindustries.Com troubleshooting troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists t...

  • Page 33: Troubleshooting

    31 troubleshooting rider troubleshooting continued. Problem cause remedy engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. Not drive. In “open” position. 2. Belt is broken. 2. See drive belt replacement. 3. Drive belt slips. 3. See problem and cause below...

  • Page 34: Troubleshooting

    32 www.Ferrisindustries.Com troubleshooting troubleshooting common cutting problems problem cause remedy streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4. Ground speed is...

  • Page 35: Warning

    33 troubleshooting, adjustment & service seat adjustment see figure 25. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. Ground speed control lever adjustment the control levers can be adju...

  • Page 36: Troubleshooting

    34 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service figure 28. Parking brake adjustment a. Brake spring b. Adjustment nut parking brake adjustment 1. Disengage the pto, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Lo...

  • Page 37: Troubleshooting

    35 troubleshooting troubleshooting, adjustment & service rear suspension adjustment the shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the u...

  • Page 38: Troubleshooting

    36 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service warning to avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. B a c a b b b figure 30. Pto clutch adjustment a. Adjustment window (qty. 3, one shown) b. Adjustm...

  • Page 39: Troubleshooting

    37 troubleshooting troubleshooting, adjustment & service figure 32. Neutral spring return adjustment a. Clevis b. Jam nut c. Neutral return rod return-to-neutral adjustment to determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the pto, engage the par...

  • Page 40: Troubleshooting

    38 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service mowing height adjustment the cutting height adjustment pin (a, figure 34) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments. 1. De...

  • Page 41: Troubleshooting

    39 troubleshooting troubleshooting, adjustment & service deck leveling adjustment 1. Park machine on a flat, level surface. Disengage the pto, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the lift rod ti...

  • Page 42: Troubleshooting

    40 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service hydraulic pump drive belt replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove th...

  • Page 43: Troubleshooting

    41 troubleshooting troubleshooting, adjustment & service figure 42. Mower pto belt routing a. Spindle pulley b. Pto drive belt c. Spring-loaded idler pulley d. Stationary idler pulley b a figure 41. Mower pto belt a. Idler arm b. Stationary idler pulley b mower belt replacement 1. Park the tractor o...

  • Page 44: Troubleshooting

    42 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service battery service checking battery voltage a voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmet...

  • Page 45: Troubleshooting

    43 troubleshooting to starter switch starting vehicle battery to ground to starter switch discharged vehicle battery engine block this hook-up for negative ground vehicles make certain vehicles do not touch jumper cable jumper cable warning any procedure other than the preceding could result in: (1)...

  • Page 46: Specifications

    44 www.Ferrisindustries.Com specifications engine: 19 hp* kawasaki make kawasaki model fh580v horsepower 19 @ 3600 rpm displacement 35.7 cu. In (585 cc) electrical system 12 volt, 13 amp. Alternator, battery: 340 cca oil capacity 3.8 us pt. ( 1.8l) w/ filter 21 hp* kawasaki make kawasaki model fh641...

  • Page 47

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

  • Page 48: Is1500Z Series

    Ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com is1500z series zero-turn riding mower operator’s manual engine: 19 hp* kawasaki make kawasaki model fh580v oil capacity 3.8 us pt. ( 1.8l) w/ filter 21 hp* kawasaki make kawasaki model fh641v oil capa...