Ferris HydroCut 5900111 Operator's Manual - Controls

Manual is about: Transaxle Drive Walk-Behind Mower

Summary of HydroCut 5900111

  • Page 1

    5100784 rev. No. 03 rev. Date: 8/2007 tp 100-7303-03-hc-f briggs & stratton yard power products group 5375 north main street munnsville, ny 13409 800-933-6175 operator’s manual hydrocut series transaxle drive walk-behind mower model number: description 5900111 hc36kav13e, 13hp, 32” cut walk-behind m...

  • Page 2: Thank You

    Thank you for purchasing this quality-built ferris product. We’re pleased that you’ve placed your confidence in the ferris brand. When operated and maintained according to the instructions in this manual, your ferris product will provide many years of dependable service. This manual contains safety ...

  • Page 3: Safety

    1 table of contents safety rules & information ................................2 identification numbers .....................................10 safety decals .....................................................11 safety interlock system....................................12 features & controls - ma...

  • Page 4: Safety

    2 www.Ferrisindustries.Com safety safety rules & information operating safety congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you ha...

  • Page 5: Safety

    3 safety safety rules & information 5.4 slope operation you could be seriously injured if you use this unit on too steep of a slope. Using the unit on a slope that is too steep where you do not have adequate footing and unit traction (and control) can cause you to lose control and possibly slip and ...

  • Page 6: Safety

    4 www.Ferrisindustries.Com safety safety rules & information enclosed areas only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious in...

  • Page 7: Safety

    5 safety 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your foo...

  • Page 8: Safety

    6 www.Ferrisindustries.Com safety safety rules & information 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materia...

  • Page 9: Safety

    7 safety safety rules & information service and maintenance to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe handling of gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ig...

  • Page 10: Safety

    8 www.Ferrisindustries.Com safety identification numbers identification numbers s sa am m p pll e e when contacting your authorized dealer for replacement parts, service, or information you must have these numbers. Record your model/serial number and engine serial numbers on the space provided for e...

  • Page 11: Safety

    9 safety safety decals this unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessa...

  • Page 12: Safety

    Safety interlock system this unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational safety checks your uni...

  • Page 13: Controls

    11 controls please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Ground speed control levers these levers control the ground speed of the mower. The left...

  • Page 14: Controls

    12 www.Ferrisindustries.Com controls features & controls pto (power take off) switch the pto switch engages and disengages the mower blades. To engage the mower blades, pull up on the switch. To disengage the mower blades, push down on the switch. When the pto engagement lever or switch is in the en...

  • Page 15: Controls

    13 controls ground speed control handles / operator presence these handles control the ground speed of the mower. The left and right handles are tied together so you can operate either lever to control the mower’s ground speed. Moving a handle forward to “f” increases the forward speed of the mower....

  • Page 16: Controls

    14 www.Ferrisindustries.Com controls features & controls throttle control pulling the round choke control knob (d) out fully chokes the engine for cold starts. (a warm engine may not require choking.) moving the throttle control (c) fully forward is full throttle position. Always operate the unit at...

  • Page 17: Operation

    15 operation warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the tractor without first becoming familiar with the location and function of all controls. General operating safety b...

  • Page 18: Operation

    16 www.Ferrisindustries.Com operation operation operating on a slope while it is not recommended, traveling up and down slopes may be required from time to time. These guide lines are listed for your safety. Traveling up a slope since the hill climbing ability of the machine will probably far exceed...

  • Page 19: Operation

    17 operation mowing • make sure the pto switch is disengaged. • start the engine (see starting the engine). • set the throttle control to full. • manual start: grasp the operator presence / parking brake handles and the handle bar grips at the same time to deactivate engine kill system and disengage...

  • Page 20: Operation

    18 www.Ferrisindustries.Com operation operation when and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades...

  • Page 21: Operation

    19 operation operation proper mulching mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down into the lawn. These tiny particles decompose rapidly into by-products your lawn can use. Under proper conditions, your mulching mower will virt...

  • Page 22: Operation

    20 www.Ferrisindustries.Com operation operation storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so nev...

  • Page 23: Maintenance

    21 maintenance maintenance schedule & procedures the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of...

  • Page 24: Maintenance

    22 www.Ferrisindustries.Com maintenance checking / adding fuel to add fuel: • remove the fuel cap. • fill the tank. Do not overfill. Leave approximately 1” of room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations. • install and hand tighten the fuel cap. ...

  • Page 25: Maintenance

    23 maintenance regular maintenance lubrication lubricate the unit at the locations shown in figures 8 through 11 as well as the following lubrication points. Grease: • front caster wheel axles • front caster wheel pivots • ground speed control shaft pivot • deck lift shaft screw • mower deck spindle...

  • Page 26: Maintenance

    24 www.Ferrisindustries.Com maintenance servicing the mower blades blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 1. 32” model: to remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade moun...

  • Page 27: Troubleshooting

    25 troubleshooting troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, ...

  • Page 28: Troubleshooting

    26 www.Ferrisindustries.Com troubleshooting troubleshooting the mower deck problem cause remedy mower drive belt slips 1. Clutch is out of adjustment. 1. See pto clutch adjustment section. Or fails to drive. 2. Pulleys or belt greasy or oily. 2. Clean as required. 3. Idler pulley spring broken or no...

  • Page 29: Troubleshooting

    27 troubleshooting troubleshooting common cutting problems problem cause remedy streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4. Ground speed is too fast. 4. Slow down. ...

  • Page 30: Troubleshooting

    28 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service cutting height adjustment the cutting height can be adjusted within two different ranges. See figure 15 for deck height indicator. Before adjusting the cutting height, you must first determine the average cutting heigh...

  • Page 31: Troubleshooting

    29 troubleshooting troubleshooting, adjustment & service deck leveling adjustment to level the mower deck: 1. Park machine on a flat, level surface. 2. Raise the mower deck until it reaches the upper stop. 3a.If the mower deck is in the high range, place 2 x 4 blocks under the outside edges of the m...

  • Page 32: Troubleshooting

    30 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service figure 22. Mower deck drive belt (32” model) a. Idler pulley b. Right-hand spindle pulley c. Left-hand spindle pulley a b c belt removal and replacement mower deck drive belt (32” model) 1. Park machine on a flat, leve...

  • Page 33: Troubleshooting

    31 troubleshooting troubleshooting, adjustment & service spindle belt & blade alignment (36” model) 1. Remove the mower deck drive belt. 2. Loosen the idler pulley bolt (a, figure 24) 2 full turns. Do not remove the nut. 3. Remove the spring compression nut and flat washer (g) and slide the idler mo...

  • Page 34: Troubleshooting

    32 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service figure 26. Transaxle drive belt b. Spring c. Drive idler arm c. Anchor pin c a b transaxle drive belt 1. Park machine on a flat, level surface. 2. Remove the rear shield. 3. Remove the mower deck drive belt from the pt...

  • Page 35: Troubleshooting

    33 troubleshooting troubleshooting, adjustment & service ground speed control lever location adjustment the control levers can be adjusted in two ways to provide a comfortable working range when operating the machine at the average mowing speed. Adjust both the lever height and lever position at the...

  • Page 36: Troubleshooting

    34 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service pto clutch adjustment check the pto clutch adjustment after the initial 25 hour break-in period and then after every 100 hours of operation. Also perform the following procedure if the clutch is slipping or will not en...

  • Page 37: Troubleshooting

    35 troubleshooting troubleshooting, adjustment & service battery service checking battery voltage a voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charg...

  • Page 38: Troubleshooting

    36 www.Ferrisindustries.Com troubleshooting troubleshooting, adjustment & service to starter switch starting vehicle battery to ground to starter switch discharged vehicle battery engine block this hook-up for negative ground vehicles make certain vehicles do not touch jumper cable jumper cable warn...

  • Page 39: Specifications

    37 specifications engine: 13 hp* kawasaki manual start make kawasaki model fh381v horsepower 13 @ 3600 rpm displacement 26.30 cu. In (431 cc) electrical system 12 volt clutch coil, 13 amp oil capacity 3.2 pt. ( 1.5l) w/ filter 13 hp* kawasaki electric start make kawasaki model fh381v horsepower 13 @...

  • Page 40

    This is a 15 degree slope instr uctions 1. Fold this pa g e along the dotted line indicated abo v e . 2. Align the left edg e of this guide with a ver tical tree , a po wer line pole , a f e nce post, or an y ver tical structure . 3. Compare the angle of the f old with the angle of the hill. Slope i...

  • Page 41

    Notes.

  • Page 42

    Notes.

  • Page 43

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

  • Page 44: Operator’S

    Briggs & stratton yard power products group 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com operator’s manual hydrocut series transaxle drive walk-behind mower engine: 13 hp* kawasaki manual start make kawasaki model fh381v oil capacity 3.2 pt. ( 1.5l) w/ filter 13 ...