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Ferris HydroWalk DDS48 Operator's Manual

Other manuals for HydroWalk DDS48: Operator's Manual
Manual is about: HydroWalk Series Dual Drive Walk-Behind Mowers

Summary of HydroWalk DDS48

  • Page 1

    22880 rev. 01/2002 tp 100-7056-00-wd-f operator’s manual ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 hydrowalk series dual drive walk-behind mowers powerheads model number: description: ddskav15 dual drive w/ 15hp kawasaki ddskav15ce dual drive w/ 15hp kawasaki (export...

  • Page 2: Ferris Limited Warranty

    Ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com © copyright 2002 ferris industries all rights reserved. Printed in usa. Ferris ferris limited warranty important this warranty shall apply only if the warranty registration form has been completed and...

  • Page 3: Warning

    1 table of contents warning engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. © copyright 2002 ferris industries all rights reserved. Printed in usa. Tp 100-7056-00-wd-f identification tags .....................

  • Page 4

    2 identification tag locations identification tags when contacting your authorized dealer for replacement parts, service, or information you must have these numbers. Identification numbers record your model name, unit and mower deck serial numbers and engine serial number in the space provid- ed for...

  • Page 5

    3 read these safety rules and follow them closely. Failure to obey these rules could result in loss of con- trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The tria...

  • Page 6: Warning

    Safety rules & information operation • never run an engine in an enclosed area. • mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. • be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the op...

  • Page 7

    5 safety rules & information children tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil- dren will remain where you last saw them. • keep children out of the mowing area and un...

  • Page 8: Warning

    6 general this unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic kn...

  • Page 9

    7 ce compliance specs.

  • Page 10

    8 features & controls of the dual drive walk-behind control functions the information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequenc...

  • Page 11: Warning

    9 safety interlock system this unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational safety checks test 1 — engine should not cran...

  • Page 12: Warning

    10 operating the dual drive walk-behind general operating safety before first time operation: • be sure to read all information in the safety and operation sections before attempting to operate this tractor and mower. • become familiar with all of the controls and how to stop the unit. • drive in an...

  • Page 13: Warning

    Warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the tractor without first becoming familiar with the location and function of all controls. Starting the engine 1. Engage the parki...

  • Page 14

    12 operating the dual drive walk-behind figure 3. Hydraulic system by-pass a. Hydraulic release lever (right-hand side shown) a mowing before mowing, set the cutting height as described in the troubleshooting, adjustments & service section. 1. Engage the parking brake. Make sure the pto switch is di...

  • Page 15: Warning

    13 operating the dual drive walk-behind storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store...

  • Page 16

    14 regular maintenance maintenance schedule & procedures the following schedule should be followed for normal care of your mower. You will need to keep a record of your operating time. See before before every every every spring safety items page first use each use 5 hours 25 hours 100 hours & fall c...

  • Page 17: Warning

    15 checking / adding fuel to add fuel: 1. Remove the fuel cap (see a, figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. Note: do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. 4. R...

  • Page 18

    16 regular maintenance lubrication lubricate the machine at the lubrication points shown in figures 6 - 11. Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris red grease (p/n 22285) is str...

  • Page 19: Warning

    17 regular maintenance battery maintenance checking the battery fluid note: it is not necessary to check the battery fluid level if machine is equipped with a maintenance-free battery. 1. Remove the battery box cover to access the battery. 2. Remove the battery filler cap(s) (a, figure 12). Fluid mu...

  • Page 20: Warning

    18 servicing the mower blades 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. Remove the deck guard. 3. Raise the mower deck and secure with jackstands. 4. To remove blade for sharpening, use two (2) 15/16” wrenches to remove the nut ...

  • Page 21: Troubleshooting

    19 troubleshooting adjustments & service troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the ...

  • Page 22

    20 rider troubleshooting continued. Problem cause remedy engine runs, but mower will 1. Transmission release lever(s) 1. Move into drive position. Not drive. In “neutral” position. 2. Belt is broken. 2. See drive belt replacement. 3. Drive belt slips. 3. See problem and cause below. 4. Brake is not ...

  • Page 23

    21 troubleshooting, adjustment & service mowing height adjustment the mowing height is determined by three factors: the mount position of the mower deck, the number of blade spacers above the spindle and the number of caster spacers above the caster arm. Refer to the height of cut chart to the right...

  • Page 24

    22 troubleshooting, adjustment & service deck leveling adjustment (ddsh models only) 1. Make sure there is one spacer above and below the frame on the front caster shafts and place hairpin clips in the 2” cutting height position (see figure 17). 2. Rotate the blade on the right-hand side (dis- charg...

  • Page 25

    23 troubleshooting, adjustment & service figure 20. Shim assembly position a. Shim b. Spacer c. Retaining collar figure 21. Proper shim location b shimming the hanger shafts once it has been determined that a shim (p/n 20928) is required, you first must determine which rear hanger shaft requires the...

  • Page 26

    24 troubleshooting, adjustment & service mower belt replacement and adjustment pto clutch to deck belt 1. Park the machine on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the mower deck guar...

  • Page 27

    25 troubleshooting, adjustment & service mower belt replacement and adjustment (ddsh models only) 1. Park the machine on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the mower deck guard. 3....

  • Page 28: Warning

    26 troubleshooting, adjustment & service transmission drive belt replacement 1. Remove the deck drive belt. See mower belt replacement and adjustment sections. 2. Remove the grass screen that covers the transmis- sion cooling fans. 3. Remove the clutch anchor bolts (a, figure 28) that fasten the clu...

  • Page 29

    27 troubleshooting, adjustment & service transmission neutral & tracking adjustments neutral adjustment 1. Park the machine on a smooth, level surface such as a concrete floor, away from bystanders and prefer- ably facing a wall. Disengage the pto, engage the parking brake, turn off the engine, and ...

  • Page 30

    28 troubleshooting, adjustment & service transmission maintenance and service the hydrostatic transmissions are sealed units that require no maintenance other than the following. • keep the grass screen and transmission cooling fins clear or grass, leaves and debris. • keep oil level in the reservoi...

  • Page 31: Warning

    29 b a c a b b b figure 32. Pto clutch adjustment a. Adjustment window (qty. 3, one shown) b. Adjustment nut figure 33. Adjust pto clutch a. Window b. Adjustment nut c. .012”-.018” (0,30-0,45mm) feeler gauge troubleshooting, adjustment & service warning to avoid serious injury, perform adjustments o...

  • Page 32: Warning

    30 troubleshooting, adjustment & service battery service checking battery voltage a voltmeter can be used to determine condition of bat- tery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is run- ning, the voltmeter shows voltage of charging circuit ...

  • Page 33: Warning

    31 to starter switch starting vehicle battery to ground to starter switch discharged vehicle battery engine block this hook-up for negative ground vehicles make certain vehicles do not touch jumper cable jumper cable warning any procedure other than the preceding could result in: (1) personal injury...

  • Page 34

    32 common replacement parts & accessories common replacement parts listed below are parts numbers for the more common replacement parts. Use only genuine ferris replace- ment parts to assure optimum performance and safety. 48” deck belt (pto to spindle)............................21723 48” deck belt...

  • Page 35

    Lawn care & mowing information types of grass, climate and conditions a variety of grasses are commonly grown in household lawns, but two main groups known as cool-season grasses (varieties of bluegrass, ryegrass, and fescue), and warm-season grasses (typically bermuda, buffalo grass, and zoysia var...

  • Page 36

    Lc-2 lawn care & mowing information how high to mow the grass often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, includi...

  • Page 37

    Lc-3 lawn care & mowing information where possible, make one or two passes around the outside of the area discharging the grass into the lawn to keep the cut grass off fences and walks. When and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mo...

  • Page 38

    Lc-4 lawn care & mowing information mowing methods proper broadcast mowing broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenl...

  • Page 39

    Lc-5 lawn care & mowing information tips on dealing with clippings clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually co...

  • Page 40

    Lc-6 lawn care & mowing information stepped cutting stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. Cause solution deck is not leveled correctly level the deck correctly tir...

  • Page 41

    Lc-7 lawn care & mowing information stingers stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance. Cause solution blades are not sharp or are nicked sharpen your blades blades are worn down too far replace your blad...

  • Page 42

    Lc-8 common international symbols technical manuals additional technical literature available operators manuals additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) parts manuals fully...

  • Page 43

    Lc-9 notes.