Ferris IS1500ZKAV1944 Operator's Manual - Warning

Manual is about: IS1500Z Series Zero-Turn Riding Mower

Summary of IS1500ZKAV1944

  • Page 1

    Print instructions for print vendors (paper manuals) o perator ’ s m anual total page count: less than 80 paper size: • 11 x 17 • body - 50 lbs brilliant white offset or equivalent. • cover - on 80 lbs coated cover stock (note: if total order quantity is less than 100 pieces, use uncoated cover stoc...

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  • Page 3: Is1500Z Series

    5023472 revision 02 rev. Date: 5/2005 tp 100-7177-02-15-f ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 is1500z series zero-turn riding mower operator’s manual model number: is1500zkav1944 is1500zkav2148 is1500zkav2552.

  • Page 4: Operator’S

    Ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com © copyright 2005 ferris industries all rights reserved. Printed in usa. Operator’s manual is1500z series zero-turn riding mower.

  • Page 5

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

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  • Page 7: Warning

    Warning engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. Table of contents safety rules & information ................................2 identification numbers .......................................5 safety ...

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    2 tp 600-7124-04-uv-f operation 1. Never run an engine in an enclosed area. 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the oper...

  • Page 9: Caution

    Safety rules & information 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. The engine in this unit is...

  • Page 10

    Safety rules & information service and maintenance to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe handling of gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2...

  • Page 11: Warning

    5 safety rules & information roll bar instructions for models equipped with factory-installed roll over protection system (rops). Operational warnings • always use the seat belt when the roll bar is in the raised position. • never use the seat belt when the roll bar is in the down position. • rememb...

  • Page 12: Warning

    6 inspect buckle & latch inspect webbing safety rules & information warning failure to properly inspect and maintain the seat belt can cause serious injury or death. Inspection and maintenance of the roll bar seat belt • the seat belt like the roll bar, needs to be peri- odically inspected to verify...

  • Page 13: Llee

    Identification numbers identification numbers engine reference data unit model number product reference data unit serial number dealer name date purchased engine make engine model mower deck model number mower deck serial number all models engine type/spec. Engine code/serial number s s a a m m p p ...

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    6 safety decals this unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary ba...

  • Page 15: Warning

    7 safety icons & interlock system safety interlock system this unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational safety checks...

  • Page 16

    Features & controls 8 control functions the information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for vario...

  • Page 17

    Fuel tank cap to remove the cap, turn counterclockwise. Fuel level gauge displays the fuel level in the tank. Features & controls 9 parking brake disengage releases the parking brake. Engage locks the parking brake. Pull the parking brake lever back to engage the parking brake. Move the lever fully ...

  • Page 18: Warning

    Operation 10 general operating safety before first time operation: • be sure to read all information in the safety and operation sections before attempting to operate this tractor and mower. • become familiar with all of the controls and how to stop the unit. • drive in an open area without mowing t...

  • Page 19: Warning

    Warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the tractor without first becoming familiar with the location and function of all controls. Starting the engine 1. While sitting in...

  • Page 20: Basic Driving

    Operation zero turn driving practice the lever controls of the zero turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familia...

  • Page 21: Advanced Driving

    Advanced driving executing an end-of-row zero turn your zero turn rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the en...

  • Page 22

    14 operation figure 9. Trailer weight recommendations a. Clevis pin b. Clip a b attaching a trailer the maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with an appropri- ately sized clevis pin (a, figure 9) and clip (b). Excessive towed loads can cause loss o...

  • Page 23: Warning

    Storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for huma...

  • Page 24

    16 regular maintenance maintenance schedule & procedures the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour mete...

  • Page 25: Warning

    17 checking / adding fuel to add fuel: 1. Remove the fuel cap (see a, figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. Note: do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. Fuel...

  • Page 26

    18 regular maintenance lubrication lubricate the unit at the locations shown in figures 12 through 15 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm use grease fittings when present. Disass...

  • Page 27: Warning

    Regular maintenance 19 battery maintenance note: this unit is equipped with a maintenance-free bciu1 battery. Cleaning the battery and cables 1. Remove the hydraulic oil reservoir mounting hard- ware (c, figure 17) and move the reservoir (d) for- ward to expose the battery. 2. Disconnect the cables ...

  • Page 28: Warning

    20 regular maintenance figure 19. Balancing the blade figure 20. Installing the blade a. Blade bolt b. Flat washer nail servicing the mower blades 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1...

  • Page 29: Troubleshooting

    21 troubleshooting adjustments & service troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the ...

  • Page 30

    22 rider troubleshooting continued. Problem cause remedy engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. Not drive. In “open” position. 2. Belt is broken. 2. See drive belt replacement. 3. Drive belt slips. 3. See problem and cause below. 4. Brake is no...

  • Page 31: Warning

    23 troubleshooting, adjustment & service seat adjustment see figure 21. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. Ground speed control lever adjustment the control levers can be adju...

  • Page 32: Caution

    24 troubleshooting, adjustment & service figure 24. Parking brake adjustment a. Brake spring b. Adjustment nut parking brake adjustment 1. Disengage the pto, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Locate the brake spring (a, figure 24). 4. ...

  • Page 33: Warning

    25 troubleshooting, adjustment & service rear suspension adjustment the shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the upper mounting po...

  • Page 34: Warning

    Troubleshooting, adjustment & service 26 warning to avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. B a c a b b b figure 26. Pto clutch adjustment a. Adjustment window (qty. 3, one shown) b. Adjustment nut figure 27. Adjust pto clutch a. W...

  • Page 35

    Troubleshooting, adjustment & service figure 28. Neutral spring return adjustment a. Clevis b. Jam nut c. Neutral return rod return-to-neutral adjustment to determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the pto, engage the parking brake and turn...

  • Page 36

    Troubleshooting, adjustment & service 28 mowing height adjustment the cutting height adjustment pin (a, figure 30) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments. 1. Depress the deck lift foot pedal (b) until ...

  • Page 37

    Troubleshooting, adjustment & service 29 deck leveling adjustment 1. Park machine on a flat, level surface. Disengage the pto, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the lift rod timing, measure an...

  • Page 38

    30 troubleshooting, adjustment & service hydraulic pump drive belt replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the pto drive belt (see mower belt replacem...

  • Page 39: Warning

    31 troubleshooting, adjustment & service figure 38. Mower pto belt routing a. Spindle pulley b. Pto drive belt c. Spring-loaded idler pulley d. Stationary idler pulley b a figure 37. Mower pto belt a. Idler arm b. Stationary idler pulley b mower belt replacement 1. Park the tractor on a smooth, leve...

  • Page 40: Warning

    32 troubleshooting, adjustment & service battery service checking battery voltage a voltmeter can be used to determine condition of bat- tery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is run- ning, the voltmeter shows voltage of charging circuit ...

  • Page 41: Warning

    33 to starter switch starting vehicle battery to ground to starter switch discharged vehicle battery engine block this hook-up for negative ground vehicles make certain vehicles do not touch jumper cable jumper cable warning any procedure other than the preceding could result in: (1) personal injury...

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    34 specifications engine: 19 hp* kawasaki make kawasaki model fh580v horsepower 19 @ 3600 rpm displacement 35.7 cu. In (585 cc) electrical system 12 volt, 13 amp. Alternator, battery: 340 cca oil capacity 3.8 us pt. ( 1.8l) w/ filter 21 hp* kawasaki make kawasaki model fh641v horsepower 21 @ 3600 rp...

  • Page 43

    Lawn care & mowing information types of grass, climate and conditions a variety of grasses are commonly grown in household lawns, but two main groups known as cool-season grasses (varieties of bluegrass, ryegrass, and fescue), and warm-season grasses (typically bermuda, buffalo grass, and zoysia var...

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    Lc-2 lawn care & mowing information how high to mow the grass often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, includi...

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    Lc-3 lawn care & mowing information where possible, make one or two passes around the outside of the area discharging the grass into the lawn to keep the cut grass off fences and walks. When and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mo...

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    Lc-4 lawn care & mowing information mowing methods proper broadcast mowing broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenl...

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    Lc-5 lawn care & mowing information tips on dealing with clippings clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually co...

  • Page 48

    Lc-6 lawn care & mowing information stepped cutting stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. Cause solution deck is not leveled correctly level the deck correctly tir...

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    Lc-7 lawn care & mowing information stingers stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance. Cause solution blades are not sharp or are nicked sharpen your blades blades are worn down too far replace your blad...

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    Lc-8 common international symbols technical manuals additional technical literature available operators manuals additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) parts manuals fully...