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Ferris IS5100Z Series Operator's Manual - Thank You

Other manuals for IS5100Z Series: Operator's Manual
Manual is about: Zero-Turn Riding Mower

Summary of IS5100Z Series

  • Page 1

    5100804 revision g rev. Date: 9/2009 tp 100-7301-g-5z-f is5100z series zero-turn riding mower briggs & stratton power products group, llc. 5375 north main street munnsville, ny 13409 800-933-6175 operator’s manual models: description: 5900602 33hp caterpillar diesel w/ rops (is5100zc33d) 5900708 33h...

  • Page 2: Thank You

    Thank you for purchasing this quality-built ferris product. We’re pleased that you’ve placed your confidence in the ferris brand. When operated and maintained according to the instructions in this manual, your ferris product will provide many years of dependable service. This manual contains safety ...

  • Page 3

    1 table of contents operator safety .................................................. 2 identification numbers ..........................................11 safety decals ........................................................12 safety icons ............................................................

  • Page 4

    2 www.Ferrisindustries.Com operator safety operating safety congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. R...

  • Page 5

    3 operator safety slope operation operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 fo...

  • Page 6

    4 www.Ferrisindustries.Com roll bar use keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) lower the roll bar only when...

  • Page 7

    5 operator safety enclosed areas only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and maintenance always ...

  • Page 8

    6 www.Ferrisindustries.Com 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. B...

  • Page 9: Caution

    7 operator safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. Osha regulations may require the us...

  • Page 10

    8 www.Ferrisindustries.Com operator safety emissions 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant emissions durability period and air index information on the engine emissions...

  • Page 11: Warning

    9 operator safety roll bar instructions for models equipped with factory-installed roll over protection system (rops). Operational warnings • always use the seat belt when the roll bar is in the raised position. • never use the seat belt when the roll bar is in the down position. • remember there is...

  • Page 12: Warning

    10 www.Ferrisindustries.Com inspect buckle & latch inspect webbing operator safety warning failure to properly inspect and maintain the seat belt can cause serious injury or death. Inspection and maintenance of the roll bar seat belt • the seat belt like the roll bar, needs to be periodically inspec...

  • Page 13: Sample

    Model xxxxxxx serial xxxxxxxxxx xxxxxxxxxxxxxxxxxxxx 20xx kg: kw: xxxx xxx x.Xx max xxx briggs & stratton corp. Power products group, llc milwaukee, wi 53201 usa 11 north american models ce models sample sample when contacting your authorized dealer for replacement parts, service, or information you...

  • Page 14

    12 www.Ferrisindustries.Com operator safety safety decals this unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contain...

  • Page 15: Danger

    13 ce models (export) 1 2a 4, 5 6, 7 11 8, 9 3a 11 12 *this decal is located on the battery for ce models only. 10 danger this indicates a hazard which, if not avoided, will result in serious injury or death. Warning this indicates a hazard which, if not avoided, could result in serial injury or dea...

  • Page 16

    14 www.Ferrisindustries.Com operator safety hazard safety icon alert toxic fumes read the manual open flame hazard fire hazard amputation rotating parts amputation hand in blade hazard safety icon amputation foot in blade thrown objects maintain a safe distance keep children away hot surface wear pr...

  • Page 17: Warning

    15 safety interlock system this unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational safety checks test 1 — engine should not cra...

  • Page 18

    16 www.Ferrisindustries.Com features & controls ground speed levers these levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel. Moving a lever forward increases the forward speed of the associated wheel, and...

  • Page 19

    17 glow plug indicator lamp that indicates that the glow plugs are heating. Hold the ignition key in the “heat” position until indicator lamp turns off, then turn the key to start. Voltage gauge gauge measures the output voltage of the engine charging system. Oil pressure indicator lamp that indicat...

  • Page 20: Warning

    18 www.Ferrisindustries.Com general operating safety before first time operation: • be sure to read all information in the safety and operation sections before attempting to operate this tractor and mower. • become familiar with all of the controls and how to stop the unit. • drive in an open area w...

  • Page 21: Warning

    19 priming the fuel system priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry. To prime the fuel system: on the water separator: 1. Using a 1/...

  • Page 22: Warning

    20 www.Ferrisindustries.Com operation starting the engine 1. While sitting in the operators seat, engage the parking brake and make sure the pto switch is disengaged and the ground speed control levers are locked in the neutral position. 2. Set the throttle to middle position (set throttle to full w...

  • Page 23

    21 figure 3. Hydraulic release valve location a. Hydraulic release valve (right-hand side shown) a pushing the rider by hand 1. Refer to figure 3 for hydraulic release valve location. 2. To open the dump valves, turn the right-hand release valve, which is located on top of the right- hand pump, coun...

  • Page 24

    22 www.Ferrisindustries.Com operation zero turn driving practice the lever controls of the zero turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuver...

  • Page 25

    23 advanced driving executing an end-of-row zero turn your zero turn rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and y-turn before starting a new row. For example, to execute a right end-of-row zero turn: 1. Slow down at th...

  • Page 26

    24 www.Ferrisindustries.Com mowing 1. Engage the parking brake. Make sure the pto switch is disengaged, the motion control levers are locked in the neutral position and the operator is on the seat. 2. Start the engine (see starting the engine). 3. Set the mower cutting height. 4. Set the throttle to...

  • Page 27

    25 when and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorte...

  • Page 28

    26 www.Ferrisindustries.Com operation proper mulching mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down into the lawn. These tiny particles decompose rapidly into by-products your lawn can use. Under proper conditions, your mulching ...

  • Page 29: Warning

    27 warning avoid serious injury or death from roll over: keep roll bar in the raised position and use seat belt. There is no roll over protection when the roll bar is down lower the roll bar only when necessary and never remove it. Do not use seat belt when the roll bar is down. Raise the roll bar a...

  • Page 30: Warning

    28 www.Ferrisindustries.Com note: diesel fuel, if permitted to stand unused for extended periods (30 days or more), may develop gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction. To avoid this condition, add a diesel fuel stabilizer to the fuel t...

  • Page 31

    29 maintenance schedule & procedures the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the hour meter. * see the engine manufacturer’s owner’s manual...

  • Page 32: Warning

    30 www.Ferrisindustries.Com regular maintenance checking / adding fuel to add fuel: 1. Remove the fuel cap (a, figure 13). 2. Fill the tank to the bottom of the fill tube. This will leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations. 3. Install a...

  • Page 33

    31 check / add engine oil refer to figure 15 for dipstick and oil fill locations. Refer to the engine owners manual for specific engine oil check and fill procedures. Also refer to the engine owners manual for specific engine oil and filter change procedures. Check / change air filter refer to the e...

  • Page 34: Warning

    32 www.Ferrisindustries.Com regular maintenance check engine coolant level the engine coolant level and quality should be checked before each use, when the engine is cool and off. 1. Remove the radiator pressure cap (a, figure 18) to check the fluid level. 2. Coolant level should be 1/2” (13mm) belo...

  • Page 35

    33 lubrication lubricate the unit at the locations shown in figure 20 through 24. Grease: use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris red grease (p/n 5022285) is recommended, automo...

  • Page 36: Warning

    34 www.Ferrisindustries.Com regular maintenance cleaning the battery and cables (note: the tractor equipped with a maintenance-free bci58 battery) 1. Disconnect the cables from the battery, negative cable first (b, figure 25). 2. Remove the battery and clean the compartment with a solution of baking...

  • Page 37: Warning

    35 servicing the mower blades 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16” wrench (figure 27). 3...

  • Page 38: Warning

    36 www.Ferrisindustries.Com troubleshooting, adjustment & repair troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshootin...

  • Page 39

    37 rider troubleshooting continued. Problem cause remedy engine runs, but rider will 1. Hydraulic dump valve(s) 1. Turn dump valve(s) clockwise to close. Not drive. In “open” position. Torque to 80-120 in.Lbs. (9-13.5 n.M.) 2. Belt is broken. 2. See drive belt replacement. 3. Drive belt slips. 3. Se...

  • Page 40

    38 www.Ferrisindustries.Com troubleshooting, adjustment & repair troubleshooting common cutting problems problem cause remedy streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttl...

  • Page 41: Warning

    39 seat adjustment see figure 30. The seat can be adjusted fore and aft. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. Ground speed lever adjustment the control levers can be adjusted in three ways. The alignment of the control levers, th...

  • Page 42

    40 www.Ferrisindustries.Com troubleshooting, adjustment & repair neutral adjustment if the tractor “creeps” while the ground speed control levers are locked in neutral, then it may be necessary to adjust the control linkage. Note: perform this adjustment on a hard, level surface such as a concrete f...

  • Page 43: Caution

    41 parking brake adjustment 1. Disengage the pto, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Locate the upper brake spring (a, figure 35) through the opening under the fuel tanks. 3. With the parking brake engaged, measure the compressed spring...

  • Page 44

    42 www.Ferrisindustries.Com troubleshooting, adjustment & repair rear tire camber adjustment the rubber bushings in the cast a-arms may stretch and wear with time and adversely affect the angle that the rear tire runs against the ground. To evaluate if the rear tire camber should be adjusted, park t...

  • Page 45: Warning

    43 warning use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is being applied. Suspension adjustment the shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to maintain the ride height....

  • Page 46

    44 www.Ferrisindustries.Com troubleshooting, adjustment & repair mowing height adjustment the cutting height adjustment pin (a, figure 39) controls the mower cutting height. The cutting height is adjustable between 1-1/2” (3,8 cm) and 6” (15,2 cm) in 1/4” (0,64 cm) increments. 1. Depress the deck li...

  • Page 47

    45 deck lift rod timing adjustment 1. Park machine on a flat, level surface. Disengage the pto, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar). 2. To check the inner lift rod timing, measure and record the distance bet...

  • Page 48

    46 www.Ferrisindustries.Com troubleshooting, adjustment & repair deck leveling adjustment note: before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the pto, stop the engine and engage the parking brake. Rear t...

  • Page 49: Warning

    47 belt removal & replacement mower drive belt removal & replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the height adjustment pin (a, figure 46) and lower de...

  • Page 50: Warning

    48 www.Ferrisindustries.Com troubleshooting, adjustment & repair clutch belt removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Release the hood latch and raise the hood un...

  • Page 51: Warning

    49 pump drive belt removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the pto, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the pto drive belt from the clutch (see clutch belt removal for instructions). 3. Using a 1/2” ...

  • Page 52

    50 www.Ferrisindustries.Com troubleshooting, adjustment & repair top front figure 51. Gearbox oil level a. Fill plug b. Drain plug a b gearbox maintenance check gearbox oil level 1. Remove fill plug (a, figure 51) on gearbox. 2. Once plug is removed, oil should seep out of fill plug hole. If no oil ...

  • Page 53: Warning

    51 battery service checking battery voltage a voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts. A dead b...

  • Page 54: Warning

    52 www.Ferrisindustries.Com warning any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the booster vehicle or of the i...

  • Page 55

    53 note: specifications are correct at time of printing and are subject to change without notice. * actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. Engine: 33 hp* caterpillar make caterpillar model 3013e horsepower 33 @ 3600 rpm disp...

  • Page 56

    Notes not for reproduction.

  • Page 57

    Notes not for reproduction.

  • Page 58

    Not for reproduction.

  • Page 59

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

  • Page 60: Is5100Z Series

    Is5100z series zero-turn riding mower operator’s manual briggs & stratton power products group, llc. 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com product quick specs: engine: 33 hp caterpillar make caterpillar model 3013e oil capacity 11.5 pt. (5.4 l) w/ filter c...