Ferris UltraBelt GD BGF36KAV15 Operator's Manual - Warning

Manual is about: UltraBelt GD Series Belt-Drive Walk Behind Mower

Summary of UltraBelt GD BGF36KAV15

  • Page 1

    23230 revision 02 rev. Date: 8/2004 tp 100-7131-02-ub-f ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 ultrabelt gd series belt-drive walk behind mower beginning s/n: 5409 & above model number: bgf36kav15 bgf48kav15 operator’s manual.

  • Page 3: Warning

    1 safety rules & information ................................2 identification numbers .......................................7 features & controls ............................................8 control functions....................................................8 safety interlock system ...............

  • Page 4

    2 tp 600-7124-03-uv-f operation 1. Never run an engine in an enclosed area. 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the oper...

  • Page 5: Caution

    Safety rules & information 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. The engine in this unit is...

  • Page 6

    Safety rules & information service and maintenance to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe handling of gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2...

  • Page 7: Llee

    5 identification numbers identification numbers engine reference data unit model number product reference data unit serial number dealer name date purchased engine make engine model mower deck model number mower deck serial number engine type/spec. Engine code/serial number s s a a m m p p llee when...

  • Page 8

    01 6 decal - danger part no. 1704276 decal - danger part no. 1704277 decal - dash panel part no. 48963 decal - warning part no. 20337 general this unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipm...

  • Page 9: Safety

    01 7 safety interlock system this unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switch- es, and never tamper with safety devices. Check their operation regularly. Operational safety checks y...

  • Page 10

    8 features & controls a. Ground speed selector lever this unit is equipped with a 6-speed gearbox. This lever control the ground speed of the mower. From the neutral position, moving a lever towards the right engages the forward travel gears. The high- er the number gear selected, the higher the spe...

  • Page 11

    9 features & controls e. Engine ignition switch rotate the key switch to the on position before pulling on the starter rope. F. Throttle control the throttle controls engine speed. Move the throttle for- ward to increase engine speed and back to decrease engine speed. Always operate at full throttle...

  • Page 12: Warning

    10 operation warning if you do not understand how a specific control functions, or have not yet thoroughly read the features & controls section, do so now. Do not attempt to operate the mower without first becoming familiar with the location and function of all controls. General operating safety bef...

  • Page 13

    11 operation driving the mower • make sure the pto switch is disengaged and the ground speed selector lever is in neutral. Make sure clutch lock levers are engaged. • start the engine (see starting the engine). • set the throttle control to full. • grasp the operator presence handles and the handle ...

  • Page 14: Warning

    12 operation storage temporary storage (30 days or less) remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure ...

  • Page 15

    13 regular maintenance maintenance schedule & procedures the following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the n...

  • Page 16: Warning

    14 checking / adding fuel to add fuel: • remove the fuel cap. • fill the tank. Do not overfill. Leave approximately 1” of room in the tank, below the bottom of the filler neck for fuel expansion. Refer to your engine manual for specific fuel recommendations. • install and hand tighten the fuel cap. ...

  • Page 17

    15 regular maintenance lubrication lubricate the unit at the locations shown in figures 4 through 6 as well as the following lubrication points. Grease: • front caster wheel axles • front caster wheel pivots • blade spindles • clutch plate pivots • brake arm pivots use grease fittings when present. ...

  • Page 18: Warning

    16 servicing the mower blades blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 1. Remove the deck guard. 2. Raise the mower deck and secure with jackstands. 3. To remove blade for sharpening, use two (2) 15/16” wrenches to remove the nut fro...

  • Page 19: Troubleshooting

    17 troubleshooting adjustments & service troubleshooting while normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the ...

  • Page 20

    18 troubleshooting the mower deck problem cause remedy mower drive belt slips 1. Clutch is out of adjustment. 1. See pto clutch adjustment section. Or fails to drive. 2. Pulleys or belt greasy or oily. 2. Clean as required. 3. Belt tension not properly adjusted. 3. Adjust deck drive belt tension. 4....

  • Page 21

    19 troubleshooting, adjustment & service 2" (5,1cm) adjust here steering lever adjustment there should be approximately 2” (5,1cm) of clearance in between the handle bars and the steering levers when the clutch lock levers are disengaged (see figure 10). To adjust: 1. Remove the hair pin and washer ...

  • Page 22

    20 troubleshooting, adjustment & service 1/4" (0,6cm) adjust here brake adjustment when the levers are fully engaged (squeezed), there should be 1/4” (0,6cm) of clearance in between the han- dle bars and brake handles (see figure 11). To adjust: 1. Turn the wing nut (figure 11) to adjust the distanc...

  • Page 23: Warning

    21 troubleshooting, adjustment & service pto clutch adjustment check the pto clutch adjustment after the initial 50 hour break-in period and then after every 250 hours of opera- tion. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been insta...

  • Page 24

    22 troubleshooting, adjustment & service pto drive belt adjust belt tension 1. Remove the deck guard. 2. Turn the adjustment nut (a) until a 10lbs. (13,5nm) force is required to deflect the belt 1/2” (1,3cm) between the spindle pulleys (see figure 14). 3. Reinstall the deck guard. Removal & replacem...

  • Page 25

    23 troubleshooting, adjustment & service gearbox drive belt adjust belt tension 1. First check the belt tension. A 10lbs. (13,5nm) force is required to deflect the belt 3/16” (4,7mm). See figure 15. 2. Loosen the idler mount bolt (a) and slide the idler pulley (c) to adjust the belt tension. Retight...

  • Page 26

    24.

  • Page 27

    Lawn care & mowing information types of grass, climate and conditions a variety of grasses are commonly grown in household lawns, but two main groups known as cool-season grasses (varieties of bluegrass, ryegrass, and fescue), and warm-season grasses (typically bermuda, buffalo grass, and zoysia var...

  • Page 28

    Lc-2 lawn care & mowing information how high to mow the grass often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, includi...

  • Page 29

    Lc-3 lawn care & mowing information where possible, make one or two passes around the outside of the area discharging the grass into the lawn to keep the cut grass off fences and walks. When and how often to mow the time of day and condition of the grass greatly affect the results you’ll get when mo...

  • Page 30

    Lc-4 lawn care & mowing information mowing methods proper broadcast mowing broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenl...

  • Page 31

    Lc-5 lawn care & mowing information tips on dealing with clippings clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually co...

  • Page 32

    Lc-6 lawn care & mowing information stepped cutting stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. Cause solution deck is not leveled correctly level the deck correctly tir...

  • Page 33

    Lc-7 lawn care & mowing information stingers stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance. Cause solution blades are not sharp or are nicked sharpen your blades blades are worn down too far replace your blad...

  • Page 34

    Lc-8 common international symbols technical manuals additional technical literature available operators manuals additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) parts manuals fully...

  • Page 35

    Thank you for purchasing ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Own...

  • Page 36: Ultrabelt Gd Series

    Ferris industries 5375 north main street munnsville, ny 13409 800-933-6175 www.Ferrisindustries.Com © copyright 2004 ferris industries all rights reserved. Printed in usa. Ultrabelt gd series belt-drive walk behind mower beginning s/n: 5409 & above operator’s manual.