Ferroli Falcon Installation, Servicing And User Instructions Manual - Falcon
20
FALCON
3.05 Connecting the central heating and domestic hot water circuits
Connect to the relevant connections as indicated in fi g. 1.
Connect the pressure relief valve discharge pipe (15mm) to the outside of the building, where possible over a drain.
The discharge must be such that it will not be hazardous to occupants and passers-by or cause damage to external
electric components or wiring. The pipe should be directed towards the wall.
To ensure long life, the heating circuit should be correctly sized and fi tted with all the controls necessary to ensure
correct functioning and operation. The differential between the boiler fl ow and return pipes should not be more than
20°C. You are advised not to use the boiler with return temperatures of less than 50°C in order to prevent patches of
condensation forming and having a corrosive effect on boiler components.
3.06 Boiler water characteristics
If the water is harder than 18 clarke degrees, the water used should be treated to avoid possible scale in the
boiler caused by hard water or corrosion by aggressive water. It should be remembered that as a result of its low
thermal conductivity, even scale of just a few millimetres thick can lead to considerable overheating of the boiler
walls, resulting in serious problems.
IT IS ABSOLUTELY VITAL THAT THE WATER USED IS TREATED IN THE FOLLOWING CASES:
a) Extensive systems (containing large quantities of water);
b) Frequent additions of water to top-up the system;
c) Domestic hot water circuits
If the system requires partial or total emptying, you are recommended to refi ll it with treated water.
3.07 Filling
When cold, system pressure should be about 1 bar. If while running venting off of air dissolved in the water causes the
pressure of the central heating system to drop below the minimum level described above, the user must utilise a fi lling
loop to bring it back to the original value. During operation, water pressure in the boiler when hot should be about 1.5
- 2 bars. After fi lling, always close and disconnect the fi lling loop.
Note - If there is a possibility of air pockets forming in certain points of the central heating system fl ow and return pipes,
you are recommended to fi t an air vent valve at these points.
Note - When the boiler is installed below the level of the central heating a system, single check valve should be fi tted
in the fl ow to prevent gravity circulation around the heating system.
3.08 Gas connection
Gas connection should be carried out using a rigid pipe.
The fl ow at the gas meter should be suffi cient for the simultaneous use of all appliances connected to it. Connect the gas
supply to the boiler according to current regulations. The diameter of the gas tube leaving the boiler is not the determining
factor in choosing the diameter of the pipe between the appliance and the meter. This must be selected in relation to
length and pressure drop and in any instance should not be less than 22mm.
The whole of the gas installation including the meter should be inspected and tested for soundness and purged
in accordance with BS6891-1988.
N.B. - The fi lling loop will be fi tted by the installer at the time of installing the system. It is NOT a part
of the boiler.
3.09 Electrical connection
The boiler must be connected to a single phase 230 V 50 Hz electricity supply with a 3 A max. fuse and a bipolar switch
with contact opening of at least 3 mm fi tted between the boiler and the electricity supply. The boiler must always be
connected to an effi cient earth installation. Under the electrical box, there is a 3 pole terminal board for connecting
the boiler to the mains (230 V 50 Hz) and a 2 pole board for connecting a room thermostat (RT). To connect, undo
the screws fi xing the terminal board box and connect the wires, ensuring correct polarity of the terminals. It should be
noted that there is low voltage (24 V) between the room thermostat contacts.
When the boiler is connected to an electricity main, it is essential TO OBSERVE CORRECT POLARITIES (LIVE: brown
cable, NEUTRAL: blue cable, EARTH: yellow-green cable).
All wiring must conform to current I.E.E. regulations.