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FPI Excalibur P95-LP2 Owners & Installation Manual

Summary of Excalibur P95-LP2

  • Page 1

    Warning: if the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. For your safety do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. Ins...

  • Page 2

    Excalibur p95-2 zero clearance direct vent gas fireplace 2 to the new owner: congratulations! You are the owner of a state-of-the-art excalibur gas fireplace by fpi fireplace products international ltd. The p95-2 is a hand crafted appliance and has been designed to provide you with all the warmth an...

  • Page 3: Table of Contents

    Excalibur p95-2 zero clearance direct vent gas fireplace 3 table of contents accent kit installation ............................................... 27 remote control (optional) .......................................... 28 remote wall switch (optional) .................................. 28 wall the...

  • Page 4: Safety Label

    Excalibur p95-2 zero clearance direct vent gas fireplace 4 this is a copy of the label that accompanies each p95-2 zero clearance direct vent gas fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the...

  • Page 5: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 5 installation checklist 1) locate appliance a) room location, page 6 b) clearances to combustibles, pages 6-7. C ) mantle clearances, page 7 d) framing & finishing requirements, page 7. E) facing and hearth requirements, page 8. F ) venting r...

  • Page 6: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 6 installation side wall clearance 6-1/2" (165mm) horizontal vent clearances top 3" side 2" bottom 2" vertical vent clearances 1-1/4" (32mm) * see mantle clearance instructions (page 7). Clearances the clearances listed below are minimum dis- ...

  • Page 7: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 7 framing and finishing 1) determine the total thickness of facing ma- terial (e.G. Drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1" (32mm)...

  • Page 8: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 8 installation fireplace stand no hearth is required when the unit is raised 3" (76mm) off of the floor surface flooring hearth requirements floor mounted fireplaces facing requirement this fireplace requires a non-combustible ma- terial exten...

  • Page 9: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 9 installation venting introduction the p95-2 uses the "balanced flue" technology coaxial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereb...

  • Page 10: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 10 venting fpi direct vent system (flex) horizontal terminations only these venting systems, in combination with the p95-2 direct vent gas fireplace, have been tested and listed as a direct vent heater system by warnock hersey. The location of...

  • Page 11: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 11 installation exterior vent termination locations . B b b b a c v v v v v v v a a v fixed fixed openable closed closed openable n l b e b m d f k h j v ertical t ermination v v ent terminal area where terminal is not permited a air supply ou...

  • Page 12: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 12 simpson dura-vent venting the simpson dura-vent direct vent system offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized f...

  • Page 13: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 13 installation simpson dura-vent venting components list all simpson dura-vent components are available directly from fpi. 1208 6" pipe length 1208b 6" pipe length, black 1207 9" pipe length 1207b 9" pipe length, black 1206 12" pipe length 12...

  • Page 14: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 14 venting arrangements - horizontal terminations simpson dura-vent direct vent gs system and fpi direct vent system (flex) (propane & natural gas) the diagram shows all allowable combinations of vertical runs with horizontal terminations, usi...

  • Page 15: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 15 horizontal venting with two (2) 90 o elbows horizontal venting with three (3) 90 o elbows installation one 90 o elbow = two 45 o elbows. One 90 o elbow = two 45 o elbows. Option v h + h1 a) 0' min. 2' max. B) 1' min. 3' max. C) 2' min. 4' m...

  • Page 16: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 16 vertical venting with two (2) 90 o elbows vertical venting with three (3) 90 o elbows installation one 90 o elbow = two 45 o elbows. One 90 o elbow = two 45 o elbows. Option v h v + v1 a) 0' min. 2' max. 1' min. B) 1' min. 4' max. 2' min. C...

  • Page 17: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 17 installation • vent must be supported at offsets. • firestops are required at each floor level and whenever passing through a wall. • maintain clearances to combustibles. Note: must use optional flue adapter when using simpson dura-vent pip...

  • Page 18: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 18 the p95-2 is approved for a maximum 40 ft. Straight vertical, with simpson dura-vent direct vent gs vent systems for propane and natural gas, as per the diagram. The shaded area in the diagram shows all allowable combinations of straight ve...

  • Page 19: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 19 installation diagram 4 note: for snorkel terminations in above grade installations, follow nation- al or local code requirements. Below grade installation if the snorkel termination must be installed below grade, i.E. Basement application, ...

  • Page 20: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 20 diagram 3 diagram 5 diagram 1 diagram 2 note: apply sealant "mill-pac" to inner pipe and high temperature sili- cone sealant to outer pipe on eve- ry twist-lock joint. Diagram 5 diagram 6 vertical termination 1) maintain the 1-1/2" clearanc...

  • Page 21: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 21 installation 4) separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves sl...

  • Page 22: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 22 gas pipe pressure testing the appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1...

  • Page 23: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 23 installation conversion kit from natural gas to propane model #770-969 for p95-2 using sit 820 nova gas valve this conversion must be done by a qualified gas fitter if in doubt do not do this conversion !! 6) pull off the pilot cap to expos...

  • Page 24: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 24 4) place log 312 on the front right side of the burner, fitting the log on the 2 pins. Log set installation read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Bro...

  • Page 25: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 25 pin installation place embers on the burner tray. Do not block burner holes 13) test fire to ensure proper light off (make sure flame flows smoothly from one end of burner to the other). If there is any flame hesitation, check that area for...

  • Page 26: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 26 door flange optional screen door glass door installation 1) fit top door bracket over the flange at the top of the firebox. 2) secure with 3 screws on the bottom. Front facade installation 2) place the front facade into position by sliding ...

  • Page 27: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 27 installation accent kit installation 3) remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the surround louver. Put the screws through the holes and secure them by tighten...

  • Page 28: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 28 installation option 1: remote control use the excalibur remote control kit approved for this unit. Use of other systems may void your warranty. The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate....

  • Page 29: Installation

    Excalibur p95-2 zero clearance direct vent gas fireplace 29 wiring diagram caution: ensure that the wires do not touch any hot surfaces and are away from sharp edges. This heater does not require a 120v a.C. Supply for operation. In case of a power failure, the burner switch and the optional remote ...

  • Page 30: Operating Instructions

    Excalibur p95-2 zero clearance direct vent gas fireplace 30 operating instructions operating instructions 1) read and understand these instructions before operating this appliance. 2) check to see that all wiring is correct and enclosed to prevent possible shock. 3) check to ensure there are no gas ...

  • Page 31: Operating Instructions

    Excalibur p95-2 zero clearance direct vent gas fireplace 31 copy of the lighting plate instructions normal operating sounds of gas appliances it is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of ste...

  • Page 32: Maintenance

    Excalibur p95-2 zero clearance direct vent gas fireplace 32 4) drop the thermocouple or thermopile down from the bracket and pull it out of the unit. 5) reinstall the new ones in reverse order. Glass gasket if the glass gasket requires replacement use a tadpole glass gasket (part # 936-155). Door gl...

  • Page 33: Maintenance

    Excalibur p95-2 zero clearance direct vent gas fireplace 33 fan maintenance unit must be grounded at all times. Do not cut the ground terminal off under any circumstances. To install the fan 1) shut the power off. 2) open the bottom louver. Loosen the 2 screws holding the burner on/off switch and br...

  • Page 34: Maintenance

    Excalibur p95-2 zero clearance direct vent gas fireplace 34 13) undo the pilot tube from the valve with a 7/16" wrench. 14) undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench. 15) remove the piezo igniter wire and push button assembly. 16) undo the "gas out" flare nut w...

  • Page 35: Parts List

    Excalibur p95-2 zero clearance direct vent gas fireplace 35 parts list p95-2 main assembly part # description part # description part # description 1) 430-129 receptacle box mount 2) * thermodisc bracket 7) 910-428 duplex receptacle 8) 910-429 box - receptacle 9) 910-430 cover - receptacle 10) 904-6...

  • Page 36: Parts List

    Excalibur p95-2 zero clearance direct vent gas fireplace 36 parts list.

  • Page 37: Parts List

    Excalibur p95-2 zero clearance direct vent gas fireplace 37 parts list p95-2 burner assembly & log set part # description 52) 910-190 piezo ignitor & nut 54) 948-043 bottom relief spring 770-574/p valve assy - natural gas 770-576/p valve assy - propane 56) 770-071 gasket - valve tray 57) 910-378 val...

  • Page 38: Parts List

    Excalibur p95-2 zero clearance direct vent gas fireplace 38 164 flush door 132 135 136 double doors 161 146 162 155 168 167 157 163 163 164 148 148 141 146 146 148 148 142 157 145 155 155 parts list p95-2 flush front accessories part # description part # description 771-518 door assembly - complete ...

  • Page 39: Notes

    Excalibur p95-2 zero clearance direct vent gas fireplace 39 notes _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________...

  • Page 40: Notes

    Excalibur p95-2 zero clearance direct vent gas fireplace 40 notes _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________...

  • Page 41: Notes

    Excalibur p95-2 zero clearance direct vent gas fireplace 41 notes _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________...

  • Page 42: Notes

    Excalibur p95-2 zero clearance direct vent gas fireplace 42 notes _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________...

  • Page 43: Warranty

    Excalibur p95-2 zero clearance direct vent gas fireplace 43 warranty excalibur fireplace products are designed with reliability and simplicity in mind. In addition, our internal quality assurance team carefully inspects each unit thoroughly before it leaves our facility. Fpi fireplace products inter...

  • Page 44

    Installer: please complete the following information dealer name & address: ______________________________________________ __________________________________________________________________ installer: ___________________________________________________________ phone #: ______________________________...