Gage Bilt GB744 Installation Manual

Summary of GB744

  • Page 1

    Gb744 installation tool gage bilt made in u.S.A. Gage bilt inc. 44766 centre court (586) 226-1500 clinton twp. Mi 48038 (586) 226-1505 fax e-mail: solutions@gagebilt.Com / www.Gagebilt.Com gage bilt tools are available worldwide e-mail us for a distributor near you..

  • Page 2

    2 rev. 2/15 specifications hand held weight - 7.00 lbs. (3.2 kg) air pressure req'd - 90-100 p.S.I. (6.2-6.9 bar) air consumption - .29 scf/cycle (8.21 l/cycle) hydraulic oil - automatic transmission oil, dexron iii, or equivalent. Setting stroke - .580" (14.73mm) rated pull load - 3,800 lbs. (16.9 ...

  • Page 3: Safety Warnings

    3 rev. 2/15 warning do not pull fastener unless it is placed in an assembly, pin will eject forcibly when pintail breaks off. Severe personal injury may result. Warning do not operate without stat-o-seal (s572) and cap screws (402482). Pressurized hydraulic oil may cause severe personal injury. Warn...

  • Page 4

    4 rev. 2/15 air pressure air pressure air piston air pressure air pressure air pressure principle of operation when the air actuator assy is depressed, the pressurized air inside the tool is released allowing spring pressure to move the valve spool assy causing the air to be redirected. The air is d...

  • Page 5

    5 rev. 2/15 how to use the gb744 warning: operator must read and understand all warnings and cautions. Warning: it is required that eye protection and hearing protection be worn during operation. Warning: do not pull rivet in the air. Personal injury from fastener ejecting may occur. Warning: air is...

  • Page 6

    6 rev. 2/15 torque specifications button head cap screws (402479) = 40 inch lbs. Packing plug (744118) = 45 foot lbs. Flexlock nut (400559) = 40 inch lbs. End cap (744414) = 45 foot lbs. Button head cap screws (402482) = 35-40 inch lbs. (do not over-tighten) cleaning and lubricating procedure daily ...

  • Page 7

    7 rev. 2/15 troubleshooting providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. More than one pull is required to break rivet. A) tool needs to be bled. (see filling and bleeding instructions.) b) spring has fatigued, replace. C) jaws are stripped or ...

  • Page 8

    8 rev. 2/15 overhaul warning : disconnect tool from its air source before performing overhaul. Warning : tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on gage bilt procedures...

  • Page 9

    9 rev. 2/15 head warning: dispose of hydraulic oil in accordance with all environmental regulations applicable in your area. Remove nose assembly from tool before attempting disassembly of head assembly. Remove end cap (744414). Push against threaded end of piston (744409) to slide it out of head cy...

  • Page 10

    10 rev. 2/15 handle to inspect air cylinder bore, remove base cover (744124) and o’ring (s12). Any further disassembly will require removal of the head cylinder assy first. For complete disassembly, start by removing base cover (744124) and o’ring (s12). Next, holding tool upright, remove four butto...

  • Page 11

    11 rev. 2/15 dexron® iii oil safety data first aid measures eye: no specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: no specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To ...

  • Page 12: Gb744- Selection Chart

    12 rev. 2/15 gb744- selection chart diameter straight right angle (3) offset 1/8 456max-701-17 1,2 456max-753a-54 1,2 456max-704-43os 1,2 5/32 456max-744-20 1 456max-744-50os 1 3/16 456max-749-35 1,2,3 1/4 08max-744-20 08max-744a-50os 1) installs 1/8", 5/32" and 3/16" diameters 7/11 3) front end eje...

  • Page 13: Declaration Of Conformity

    13 rev. 2/15 dexron® is a registered trademark of general motors corporation. Cherrymax® is a registered trademark of cherry aerospace. Allfast® is a registered trade- mark of allfast fastening systems, inc. Lubriplate® is a registered trademark of fiske brothers refining co.Loctite® is a registered...