- DL manuals
- Golden Technologies
- Scooter
- Buzzaround Lite
- Service Manual
Golden Technologies Buzzaround Lite Service Manual
Summary of Buzzaround Lite
Page 1
Buzzaround lite service guide this service guide contains: troubleshooting replacement instructions illustrated parts diagrams.
Page 2
Contact information golden technologies 401 bridge street old forge, pa 18518 toll-free: 800-624-6374 fax: 800-628-5165 lift chair/bed tech: x645 mobility tech: x648 va tech: x647 email: parts@goldentech.Com.
Page 3: Table of Contents
Www.Goldentech.Com info@goldentech.Com page - 3 table of contents about this service guide ............................................................................................................................. 4 gb106 components ...................................................................
Page 4: About This Service Guide
Www.Goldentech.Com info@goldentech.Com page - 4 about this service guide this service guide provides you with the information necessary to repair golden technologies buzzaround lite. There are three parts to the service guide: troubleshooting, component replacement, and illustrated parts diagrams. T...
Page 5
Www.Goldentech.Com info@goldentech.Com page - 5 component: 12vdc/12ah batteries (2) location: connected in series inside the battery box. Function: supply 24vdc to the motor and/or accessories (12vdc x 2.) connections: bat+ and bat- are located on each battery. Bat1 – bat3 are located on the outside...
Page 6
Www.Goldentech.Com info@goldentech.Com page - 6 component: intermediate charger harness (ich) location: inside battery box. Function: provides charger harness with connection to batteries and inhibit signal to battery box terminals. Connections: ich1 – ich6 failure signs: batteries will not charge. ...
Page 7
Www.Goldentech.Com info@goldentech.Com page - 7 component: controller (cn) location:—underneath front section. Function: monitors the system and displays faults when something in the system is out of range. These faults are displayed as a series of flashes by the status light. Connections: cn1 – cn7...
Page 8
Www.Goldentech.Com info@goldentech.Com page - 8 black black imh2 imh3 imh4 imh5 red red red red red black green green inside ba tter y box ich1 1 2 3 cn1 cn2 cn3 cn4 cn5 cn6 cn7 cn7 r r g gb b orange red ba t2 ba t3 mt2 1 r 2 b 3 o 4 bl 1 r 2 b 3 o 4 bl black blue black blue orange o bl r = red b = ...
Page 9
Www.Goldentech.Com info@goldentech.Com page - 9 1 b tiller wiring diagram.
Page 10: Scenario 1: No Power
Www.Goldentech.Com info@goldentech.Com page - 10 scenario 1: no power you insert the key into the key switch. But the battery condition meter indicates no battery power and the status led does not go on. 1) check the circuit breaker (cb.) • tripped? – reset it. If it resets, then operate the scooter...
Page 11: Charger Tests
Www.Goldentech.Com info@goldentech.Com page - 11 15) check the connector on the tiller board. Is it loose on the board? • yes? – replace the tiller board. • no? – go to the next step. 16) insert the key into the key switch. Measure resistance across pin 1 and pin 2 on ks1. • less than 1 ohm? – repla...
Page 12: Flash Codes
Www.Goldentech.Com info@goldentech.Com page - 12 6) remove the tiller board from the top of the console. 7) disconnect the key switch (ks1) from the tiller board. 8) measure resistance across pin 1 and pin 2 on ks1. • less than 1 ohm? – replace the tiller board. • open? – replace the key switch. 9) ...
Page 13
Www.Goldentech.Com info@goldentech.Com page - 13 flash code #2 – batteries low (scooter will not operate.) 1) charge the batteries. 2) if the batteries will not charge, then open the battery box. 3) check for loose or corroded battery terminals. Clean with steel wool or wire brush and tighten if nec...
Page 14
Www.Goldentech.Com info@goldentech.Com page - 14 11) unplug the brake harness (ph10) from the controller. Are the pins on ph10 seated correctly? • yes? – go to the next step. • no? – reseat the pins, reconnect the power harness to the controller, and try to run the scooter. 12) measure resistance ac...
Page 15
Www.Goldentech.Com info@goldentech.Com page - 15 13) turn the scooter over onto its side. Make sure that the battery box is still seated on the frame. 14) remove the controller cover. 15) insert the positive lead (red) from the multimeter into the back of pin 6 (yellow wire) on the main harness (mh1...
Page 16
Www.Goldentech.Com info@goldentech.Com page - 16 component replacement instructions to replace the controller: 1) remove the key from the key switch. 2) remove the seat. 3) remove the battery box. 4) turn the scooter over onto its side. 5) remove the screws that attach the controller cover to the fr...
Page 17
Www.Goldentech.Com info@goldentech.Com page - 17 note: refer to the current parts diagram for the current part number. To replace the drive wheel: 1) remove the key from the key switch. 2) place the scooter in drive mode. 3) lift the scooter so that the wheel is off of the ground at least 2 inches. ...
Page 18
Www.Goldentech.Com info@goldentech.Com page - 18 key switch to replace the key switch: 1) remove the key from the key switch. 2) remove the battery box. 3) place the scooter in drive mode. 4) remove the top half of the console. 5) remove the speed control knob. 6) remove the tiller board from the to...
Page 19
Www.Goldentech.Com info@goldentech.Com page - 19 paddle pot to replace the paddle pot: 1) remove the key from the key switch. 2) remove the battery box. 3) place the scooter in drive mode. 4) remove the top half of the console. 5) disconnect the paddle pot from the tiller board. See figure 5. 6) rem...
Page 20
Www.Goldentech.Com info@goldentech.Com page - 20 tiller board to replace the tiller board: 1) remove the key from the key switch. 2) place the scooter in drive mode. 3) remove the battery box. 4) remove the top half of the console. 5) remove the speed control knob. 6) disconnect the main harness fro...
Page 21
Www.Goldentech.Com info@goldentech.Com page - 21 drivetrain (motor and transaxle) note: refer to the current parts diagram for the current part number. To replace the transaxle: 1) remove the key from the key switch. 2) place the scooter in drive mode. 3) remove the seat. 4) remove the battery pack....
Page 22: Illustrated Parts Diagrams
Www.Goldentech.Com info@goldentech.Com page - 22 illustrated parts diagrams front assembly mbx-b2ffa1 ref # 1 2 3 4 4 4 part # description qty mbx-btilassy assembly, complete tiller for buzz 1 mbh-btilak knob, tiller adjustment for buzz 1 mbb-b2bc carpet, plain for buzz 106 1 mbk-b2bpc kit, blue pla...
Page 23
Www.Goldentech.Com info@goldentech.Com page - 23 front shroud assembly mbb-b2fdg ref # part # description qty 1 mbh-ccaranc anchors, in deck carpet(set of 4) for companion and buzz gb106 4 2 * serial number decal, gb106 1 3 mbb-b2fdg deck, front with gusset(summer 2007 change) for buzz gb106 1 4 * d...
Page 24
Www.Goldentech.Com info@goldentech.Com page - 24 rear shroud assembly mbx-b2sra ref # 1 1 1 2 3 4 part # description qty * panel, sahara right rear fender colored for buzz 106 1 ** panel, blue right rear fender colored for buzz 106 1 *** panel, red right rear fender colored for buzz 106 1 **** freew...
Page 25
Www.Goldentech.Com info@goldentech.Com page - 25 battery box assembly mbx-b2xrb15a ref # part # description qty 1 2 2 3 4 5 6 7 mbe-b2batboxt top, battery box for buzz 106 1 mbe-b2xrb15 battery, 12v/15ah for buzz gb106xr/gb106xp3 2 mbe-bb battery, 12v/12a(battery only) for buzz gb101/104/106 2 * non...
Page 26
Www.Goldentech.Com info@goldentech.Com page - 26 battery box assembly ref # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 12 12 13 13 13 part # description qty ** panel, blue right battery box for buzz 106 1 *** panel, sahara right battery box for buzz 106 1 **** panel, red right battery box for buzz 106 1 * washe...
Page 27
Www.Goldentech.Com info@goldentech.Com page - 27 basket bracket assembly ref # 1 2 3 4 5 6 part # description qty * decal, front console, gb106 1 ** bracket, front basket, front for buzz 106 1 **mbh-b2fbmb bracket, front basket metal for buzz 106 1 **mbh-b2baskhw hardware, basket for buzz 106 (m5 * ...
Page 28
Www.Goldentech.Com info@goldentech.Com page - 28 seat assembly mbx-b2seat ref # 1 2 3 4 5 6 7 7 8 9 10 10 11 12 part # description qty mbx-b2laa assembly, left arm for buzz gb106 1 * flat washer, 6.3 id x 20 od x 1.6 mm th 4 * shcs, m6-1.0 x 15 mm 2 *mbe-b2pcb bag, plain charger for buzz 106 1 *mbh-...
Page 29
Www.Goldentech.Com info@goldentech.Com page - 29 seat frame assembly ref # 1 2 3 4 5 6 7 part # description qty * seat plate, gb 106 1 ** shcs, m8-1.25 x 60 mm 1 ** spring, seat swivel, seat plate, gb106 1 **mbh-b2ssh handle, seat swivel for buzz 106 1 ** cover, seat plate swivel handle, gb106 1 ** ...
Page 30
Www.Goldentech.Com info@goldentech.Com page - 30 left armrest assembly mbx-b2laa ref # 1 2 3 4 5 6 part # description qty *mbh-b2ap pad, arm for buzz 106 1 * frame, upper left armrest, gb106 1 * pph, m5-.8 x 30 mm 2 * shcs, m6-1.0 x 12 mm 1 * frame, lower left armrest, gb106 1 * shcs, m8/m6-1.0 x 30...
Page 31
Www.Goldentech.Com info@goldentech.Com page - 31 right armrest assembly mbx-b2laa ref # 1 2 3 4 5 6 part # description qty *mbh-b2ap pad, arm for buzz 106 1 * frame, upper right armrest, gb106 1 * pph, m5-.8 x 30 mm 2 * shcs, m8/m6-1.0 x 30mm 1 * frame, lower right armrest, gb106 1 * shcs, m6-1.0 x ...
Page 32
Www.Goldentech.Com info@goldentech.Com page - 32 seat post assembly mbb-b2seatp ref # 1 2 part # description qty mbb-b2seatp post, seat for buzz 106 1 * insert, seat post for companion and gb104, 106 1 *sold with mbb-b2seatp post, seat for buzz 106.
Page 33
Www.Goldentech.Com info@goldentech.Com page - 33 tiller assembly.
Page 34
Www.Goldentech.Com info@goldentech.Com page - 34 ref # 1 2 3 4 5 6 7 8 9 part # description qty mbe-b2mwh harness, main wire for buzz 106 1 mbb-buptil knuckle, upper tiller for buzz 1 mbh-btilscr screws, tiller mast allen(set of 4) for buzz 1 mbb-btcs cover, tiller(set) for buzz 1 * prh, sheet metal...
Page 35
Www.Goldentech.Com info@goldentech.Com page - 35 front frame assembly mbx-b2ffa.
Page 36
Www.Goldentech.Com info@goldentech.Com page - 36 ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 part # description qty mbb-blotil lower knuckle, gb106 1 n/a flat washer, 6.2id*13od*1.5th 1 n/a stem sleeve, ...
Page 37
Www.Goldentech.Com info@goldentech.Com page - 37 rear frame assembly mbx-b2rfa.
Page 38
Www.Goldentech.Com info@goldentech.Com page - 38 ref # 1 2 3 4 5 6 7 8 part # description qty * pph, m5-.8 x 15 mm 4 mbb-b2rsh handle, rear shroud for buzz gb106 1 n/a sold as kit only 1 n/a pph, m4-.7 x 10mm 2 n/a shcs, m8-1.25 x 45mm 4 n/a 8.4id*16od*1.6th 8 mbd-btrancl clamps, transaxle for buzz ...
Page 39
Www.Goldentech.Com info@goldentech.Com page - 39 front wheel assembly mbw-bfwa ref # 1 2 3 4 part # description qty * pfh, m6-1.0 x 26 mm 4 * front wheel bearing, gb106 2 * rim, screw side, front wheel, gb106 1 * tire, front for buzz 106 1 5 6 7 * rim, nut side, front wheel, gb106 1 * spacer, front ...
Page 40
Www.Goldentech.Com info@goldentech.Com page - 40
Page 41
Golden technologies 401 bridge street old forge, pa 18518 www.Goldentech.Com bz106sman-031309.