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Golden Technologies Buzzaround XL GB116 Service Manual

Summary of Buzzaround XL GB116

  • Page 1

    Buzzaround xl service guide this service guide contains: troubleshooting replacement instructions illustrated parts breakdown model gb116 model gb146.

  • Page 2

    Buzzaround xl_sg_reva_100711 1.

  • Page 3: Table Of Contents

    Buzzaround xl_sg_reva_100711 2 table of contents nomenclature and contact information..................................................................................................................... 3 about the buzzaround xl service guide.............................................................

  • Page 4

    Buzzaround xl_sg_reva_100711 3 buzzaround xl nomenclature 1 - seat assembly with arms 2 - control panel 3 - battery pack 4 - rear section 5 - freewheel lever 6 - drive wheel 7 - front section 8 - controller (located inside panel under frame) 9 - removable carpet 10 - front wheel 11 - tiller 12 - fro...

  • Page 5

    Buzzaround xl_sg_reva_100711 4 about the buzzaround xl™ service guide this service guide provides you with the information necessary to troubleshoot the golden technologies buzzaround xl gb116/gb146. The troubleshooting scenarios in this manual consist of procedures that enable you to systematically...

  • Page 6

    Buzzaround xl_sg_reva_100711 5 component: circuit breaker (1) location: mounted on the battery pack. See figure 2. Function: protects battery circuit from current overload. When the current draw exceeds the breaker rating, the circuit breaker will open. Connections: the circuit breaker is connected t...

  • Page 7

    Buzzaround xl_sg_reva_100711 6 1 figure 5. Controller component: power harness (5) location: mounted to the front frame - under the battery pack. See #5 on figure 4. Function: connects the battery pack to the controller. Connections: connects to the battery pack (4a). Connects to the controller 5b (i...

  • Page 8

    Buzzaround xl_sg_reva_100711 7 component: front intermediate motor harness (8) location: mounted on the front frame. See figure 6. Function: provides connectivity for rear intermediate motor harness and the controller. Connections: connected to the rear intermediate harness (9a) and the controller (6...

  • Page 9

    Buzzaround xl_sg_reva_100711 8 component: speed pot location: mounted on the control panel (12). See #1 on figure 9. Function: the speed potentiometer (pot) uses variable resistance to control the speed of the scooter. Connections: connected to the main harness through the control panel harness. Fai...

  • Page 10

    Buzzaround xl_sg_reva_100711 9 component: off-board battery charger location: stored inside a pouch on the seatback. Function: recharges batteries. Connections: connects to the charger port on the battery pack (14b) or the charger port on the tiller. Refer to figure 11 on page 10. Charger port (14b)...

  • Page 11

    Buzzaround xl_sg_reva_100711 10 dynamic r-series controller 1 5 4 8 7 14 1 8 13a front throttle pot (13) speed pot key switch control panel (12) battery (2) battery (3) charger harness (14) battery harness (4) inside battery pack circuit breaker (1) power harness (5) front intermediate harness (8) r...

  • Page 12

    Buzzaround xl_sg_reva_100711 11 scenario 1: turn the key to the on position and no power put the key into the key switch and turn to the on position. There is no power to the control panel. The horn does not work and the battery condition meter does not work. Battery voltage travels from the batteri...

  • Page 13

    Buzzaround xl_sg_reva_100711 12 scenario 2: batteries will not charge most battery chargers need to “see” at least 16vdc at the charger port. Otherwise, they may not send a charging current to the batteries. This test will ensure that the battery voltage is making it to the charger port. You will ne...

  • Page 14

    Buzzaround xl_sg_reva_100711 13 beep codes the controller uses audible beeps to indicate the status of the system. When the controller notices that there is a malfunction in the system, it will beep a code when the power is on. For example, when it beeps five times and stops that indicates beep code ...

  • Page 15

    Buzzaround xl_sg_reva_100711 14 check for continuity between front and rear intermediate motor harnesses. 7) remove the seat. 8) remove the battery pack. 9) remove the four screws that fasten the controller cover to the underside of the scooter frame. 10) disconnect the front intermediate motor harn...

  • Page 16

    Buzzaround xl_sg_reva_100711 15 check the continuity between the front and rear intermediate motor harnesses. 10) unplug the motor harness (10a) from the rear intermediate motor harness (9b). Refer to figure 11 on page 10. 11) make sure that the pins are seated properly on 10a. Check the continuity ...

  • Page 17

    Buzzaround xl_sg_reva_100711 16 beep code #7 - paddle pot/speed control fault this beep code occurs because there is a fault with the throttle pot, speed pot, or the associated wiring. Check throttle pot resistance at controller. 1) remove the seat. 2) remove the battery pack. 3) remove the four scr...

  • Page 18

    Buzzaround xl_sg_reva_100711 17 12) insert the multimeter probes into the throttle pot connector (13a) at the orange wire and the yellow wire. See figure 26. Note the resistance reading. Insert the multimeter probes into the throttle pot connector (13a) at the yellow wire and the blue wire. See figure...

  • Page 19

    Buzzaround xl_sg_reva_100711 18 figure 29. Connector 10a 11) check the front intermediate motor harness and the rear intermediate motor harness for continuity. • 10 ohms or less? – go to the next step. • open? – replace as necessary. Check motor resistance at motor. 12) make sure that the pins are s...

  • Page 20

    Buzzaround xl_sg_reva_100711 19 buzzaround xl replacement instructions drivewheel replacement tools needed: 19mm socket, frame blocks. 1. Place the freewheel lever into the engaged position. 2. Remove the key from the key switch. 3. Place the rear of the scooter onto blocks. 1 4. Remove the hubcap. ...

  • Page 21

    Buzzaround xl_sg_reva_100711 20 8. Install the throttle lever onto the new throttle pot. 9. Install the new throttle pot onto the tiller shroud. 10. Connect the new throttle pot to the control panel harness. 11. Reinstall the back tiller shroud onto the tiller. 12. Reinstall the control panel onto t...

  • Page 22

    Buzzaround xl_sg_reva_100711 21 circuit breaker replacement tools needed: slotted screwdriver, phillips screwdriver, and adjustable wrench 1. Place the freewheel lever in the engaged position. 2. Remove the key from the key switch. 3. Remove battery pack. 4. Use an adjustable wrench to loosen the ci...

  • Page 23

    Buzzaround xl_sg_reva_100711 22 main harness replacement tools needed: phillips screwdriver and slotted screwdriver 1. Engage the park brake. 2. Remove the key from the key switch. 3. Remove the seat. 4. Remove the battery pack. 5. Lock the tiller. 6. Remove the control panel shroud. See #1 on figure...

  • Page 24

    Buzzaround xl_sg_reva_100711 23 control panel replacement tools needed: phillips screwdriver and slotted screwdriver 1. Engage the park brake. 2. Remove the key from the key switch. 3. Remove the control panel shroud. See #1 on figure 36 on page 22. 4. Remove the four (4) screws that fastens the cont...

  • Page 25

    Buzzaround xl_sg_reva_100711 24 front intermediate harness replacement tools needed: phillips screwdriver, 7mm socket, 8mm socket or 8mm open end wrench 1. Place the freewheel lever in the engaged position. 2. Remove the key from the key switch. 3. Remove the seat. 4. Remove the battery pack. 5. Sep...

  • Page 26

    Buzzaround xl_sg_reva_100711 25 rear intermediate harness replacement tools needed: phillips screwdriver, 10mm socket, and 10mm open end wrench 1. Place the freewheel lever in the engaged position. 2. Remove the key from the key switch. 3. Remove the seat. 4. Remove the battery pack. 5. Separate the...

  • Page 27

    Buzzaround xl_sg_reva_100711 26 appendix a - how to use a voltmeter step 1 plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use...

  • Page 28

    Buzzaround xl_sg_reva_100711 27 appendix b - how to use an ohm meter ohm’s law breaks down into the basic equation: voltage = current x resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose...

  • Page 29

    Buzzaround xl_sg_reva_100711 28 appendix c – wiring diagrams dynamic r-series controller 1 5 4 8 7 14 1 8 13a front throttle pot (13) speed pot key switch control panel (12) battery (2) battery (3) charger harness (14) battery harness (4) inside battery pack circuit breaker (1) power harness (5) fro...

  • Page 30

    Buzzaround xl_sg_reva_100711 29 control panel (12) throttle pot (13) 4 8 1 5 8 pin connector (female) connector (male) red horn button battery voltage meter power key switch (24vdc) + red red blk connector 12a (female) buzzer (24vdc) + - 25k ohm speed pot connector 12b to charger harness connector t...

  • Page 31

    Buzzaround xl_sg_reva_100711 30 main harness (7) motor/brake harness charger harness (14) connector 7b connector 7a to dynamic r-series controller to control panel to brake to motor to charger to battery harness to rear intermediate harness (9) 3 2 1 1 7 14 8 5 1 4 8 1 3 2 4 1 2 fuse 1 2 3.

  • Page 32

    Buzzaround xl_sg_reva_100711 31 battery box circuit breaker (1) to battery (-) to battery (+) to charger harness to front intermediate harness (8) 1 2 3.

  • Page 33

    Buzzaround xl_sg_reva_100711 32 appendix d - troubleshooting flow charts scenario 1: turn the key to the on position and no power 24vdc or battery voltage? 0vdc? More than 16vdc? 0vdc? 24vdc or battery voltage? 0vdc? 24vdc or battery voltage? Remove the battery pack. Measure voltage across terminals...

  • Page 34

    Buzzaround xl_sg_reva_100711 33 0vdc? 24vdc or battery voltage? Measure voltage across pin 3 (black wire) and pin 8 (red wire) on connector 7b. See figure 15. Replace the main harness. Replace the control panel..

  • Page 35

    Buzzaround xl_sg_reva_100711 34 scenario 2: batteries will not charge yes? No? – and there is no voltage. No? – but there is voltage. Less than 10 ohms? Open? Remove the battery pack. Plug the charger into the charger port and then into a wall outlet. Measure the voltage across terminal 1 and termin...

  • Page 36

    Buzzaround xl_sg_reva_100711 35 beep code #4 - current limit timeout yes no out of that range? 50 ohms or less but not shorted? Note: can be as low as 0.2 ohms. 10 ohms or less? Open? Remove the seat. Remove the battery pack. Inspect the connection between the motor/brake assembly (10a) and the rear...

  • Page 37

    Buzzaround xl_sg_reva_100711 36 no yes yes no 10 ohms or less? Open? Separate the front frame from the drivetrain. Inspect the front and rear intermediate motor harness connectors. Are they discolored or corroded? Replace as necessary. Take a quarter and slide it into each contact on the bottom side...

  • Page 38

    Buzzaround xl_sg_reva_100711 37 beep code 5: brake fault no yes 80 ohms or less but not shorted? Shorted or open? 10 ohms or less? Open? Turn the key to the off position. Turn the key to the on position. Disengage and then re- engage the park brake. Did the beep code clear? Ok remove the battery pac...

  • Page 39

    Buzzaround xl_sg_reva_100711 38 damaged? Ok? 10 ohms or less? Open? 80 ohms or less but not shorted? Shorted or open? Inspect the connection between the front intermediate motor harness (8a) and the rear intermediate motor harness (9a). Make sure the contacts are not corroded or damaged. Replace har...

  • Page 40

    Buzzaround xl_sg_reva_100711 39 beep code #6 - paddle fault (out of neutral) yes no yes no turn the key to the off position. Make sure the paddle pot is not obstructed and it can return to the neutral (center) position. Move the throttle pot forward and then reverse. Make sure that it is not obstruc...

  • Page 41

    Buzzaround xl_sg_reva_100711 40 beep code #7 - paddle fault/speed control fault (voltage error) 2.5k ohms +/- 10%? Outside that range? Yes are either reading outside that range? Remove the seat. Remove the battery pack. Remove the four screws that fasten the controller cover to the underside of the ...

  • Page 42

    Buzzaround xl_sg_reva_100711 41 2.5k ohms +/- 10%? Outside that range? No yes 10 ohms or less on each one? Open on any wire? Disconnect the control panel harness (12a) from the throttle pot (13a). Insert multimeter probes into the throttle pot connector (13a) at the blue wire and orange wire (outsid...

  • Page 43

    Buzzaround xl_sg_reva_100711 42 beep code #8 - motor voltage fault (open/shorted) 50 ohms but not shorted? Note: can be as low as 0.2 ohms. Out of that range? Open? 10 ohms or less but not shorted? Yes no remove the seat. Remove the battery pack. Remove the four screws that fasten the controller cov...

  • Page 44

    Buzzaround xl_sg_reva_100711 43 out of that range? 50 ohms or less but not shorted? Note: can be as low as 0.2 ohms. Open? 10 ohms or les? – go to the next step. Replace the drivetrain assembly. Measure resistance across pin 1 (thick red wire) and pin 2 (thick black wire) on 10a. See figure 29. Repl...

  • Page 45

    Buzzaround xl_sg_reva_100711 44 illustrated parts breakdown three wheel buzzaround xl model gb116.

  • Page 46

    Buzzaround xl_sg_reva_100711 45 gb116d-std-rb1-blk item part no. Description qty 01 mbq-labelrpullf-1 label, vinyl pull for forward and reverse for gb106 and gl110 1 02 mbq-co600ml label, max load 300 pounds for compass gp600m, companion gc240 and buzz xl, gb116 1 03 sb3p535a instruction label 1 04 ...

  • Page 47

    Buzzaround xl_sg_reva_100711 46 front assembly (se09e101) item part no. Description qty 01 se09e201 tiller, complete assembly with basket bracket not including colored plastic for buzz xl gb116 1 02 sb3p132a directional label 1 03 sb3a501a tiller adjust knob 1 04 sa2p001a spring, compression Φ2*Φ13*...

  • Page 48

    Buzzaround xl_sg_reva_100711 47 rear assembly (se09e102 ) item part no. Description qty 01 we03p510 cap, brake handle yellow 1 02 se09e503 panel, rear right plastic colored 1 03 se09e502 shroud, black rear assembly for buzz xl gb116 1 04 3110308042 bolt, hex head socket m*45l black zinc 4 05 3000408...

  • Page 49

    Buzzaround xl_sg_reva_100711 48 item part no. Description qty 10 sb05p501 cap, rim for buzz gb106 and buzz xl gb116 2 11 3100312011 nut, nylon m12 white zinc 2 12 sb05p216 washer, flat Φ13*Φ31.5*1 2 13 sb05p502 cover, wheel rear for buzz gb106 january 2010 and buzz xl gb116 2 14 sb05a203 wheel, asse...

  • Page 50

    Buzzaround xl_sg_reva_100711 49 front frame assembly (se09e103) item part no. Description qty 01 mbb-blotil knuckle, lower tiller for buzz gb101/103/104/105/106, and buzz xl gb116 1 02 sb2p505a collar, rubber for lower tiller 1 03 3000406072 washer, flat Φ6.2*Φ13*1.5 black zinc 2 04 3003106012 washe...

  • Page 51

    Buzzaround xl_sg_reva_100711 50 item part no. Description qty 11 3090400050 cup, bearing top Φ30 1 12 sb2p203a spring, compression Φ1*Φ12*23.7l 65mn 1 13 3002330010 label, tiller lock knob 1 14 mbh-btlk knob, tiller locking (above wheel) for buzz and buzz xl gb116 1 15 3110305012 screw, hex head soc...

  • Page 52

    Buzzaround xl_sg_reva_100711 51 release handle (se09e104) item part no. Description qty 01 se09p513 cover, handle 1 02 se09a103 handle, metal only 1 03 3110904081 screw, phillips head self tapping st4.2*16l white zinc 4.

  • Page 53

    Buzzaround xl_sg_reva_100711 52 rear frame assembly (se09e105) item part no. Description qty 01 se09p124 cover mounting bracket left a3 1 02 3110306011 screw, hex head socket m6*35l white zinc 2 03 se09a104 rear locking latch 1 04 se09p128 spring, compression 65mn white zinc 1 05 se09a602 terminal, ...

  • Page 54

    Buzzaround xl_sg_reva_100711 53 tiller assembly with basket hardware (se09e201) item part no. Description qty 01 se09e202 tiller, assembly 1 02 sb3p521a plate, front basket mounting plastic 1 03 sb3p119a bracket, front basket 1 04 3111005302 screw, phillips m5*30 black zinc 4 05 sb3a503a shell, fron...

  • Page 55

    Buzzaround xl_sg_reva_100711 54 tiller assembly (se09e202) item part no. Description qty 01 se06a621 key 1 02 se05p508blue cover, dashboard blue for buzz gb106 january 2010 and literider gl110 1 02 se05p508red cover, dashboard red for buzz gb106 january 2010 and literider gl110 1 03 se06p221 plug 2 ...

  • Page 56

    Buzzaround xl_sg_reva_100711 55 front wheel assembly (sb05e203) tiller handle (sb05e204) item part no. Description qty 01 3090106080 bearing, 608-2z 1 02 sb2p208a spacer 2 03 sb05a201 wheel, front 8” 2 04 sb05p503 cover, wheel front for buzz gb106 january 2010 and buzz xl gb116 1 item part no. Descr...

  • Page 57

    Buzzaround xl_sg_reva_100711 56 seat assembly (sb05e401) item part no. Description qty 01 wc6e401a arm, assembly left for literider gl110 and buzz gb106 january 2010 and buzz xl gb116 1 02 ws61e100 check with ed. Description doesn’t match picture 1 03 3002300020 label, fire 1 04 3002300030 label, ma...

  • Page 58

    Buzzaround xl_sg_reva_100711 57 right arm assembly (sb05e402) item part no. Description qty 01 wc6a405a pad, arm for literider gl110, buzz gb106 and buzz xl gb116 1 02 3110308072 screw, flat head socket m8*30l black zinc 1 03 3100108012 nut, hex m8 black zinc 1 04 3111706052 screw, lock Ø8/m6*33l bl...

  • Page 59

    Buzzaround xl_sg_reva_100711 58 left arm assembly (wc6e401a) item part no. Description qty 01 wc6a405a pad, arm for literider gl110, buzz gb106 and buzz xl gb116 1 02 3110308072 screw, flat heat socket m8*30l black zinc 1 03 3110106032 screw, flat head socket m6*12l black zinc 1 04 3100108012 nut, h...

  • Page 60

    Buzzaround xl_sg_reva_100711 59 seat post assembly (se09e401) item part no. Description qty 01 se099a401 seat post metal only 1 02 sa2p419a insert, seat post pa66 1 03 3000604022 pin, spring Φ4*6l black zinc 1.

  • Page 61

    Buzzaround xl_sg_reva_100711 60 front deck assembly (se09e501) item part no. Description qty 01 se09p501 panel, front deck center colored 1 02 se09p507 shroud, front black plastic only for buzz xl gb116 1 03 se09p51 panel, right colored 1 04 sb3p526a anchor, carpet 4 05 se09p502 deck, front black pl...

  • Page 62

    Buzzaround xl_sg_reva_100711 61 rear shroud assembly (se09e502) item part no. Description qty 01 se09a503 handle, rear grab for buzz xl gb116 1 02 3000325170 velcro, hook 25*20 4 03 se09a504 shroud, rear black for buzz xl gb116 1 04 3000405031 washer, flat Φ5.5*Φ10*1 white zinc 4 05 3110903032 screw...

  • Page 63

    Buzzaround xl_sg_reva_100711 62 right rear panel assembly (se09e503) left rear panel assembly (se09e504) item part no. Description qty 01 se09p510 panel right rear colored 1 02 3000325180 velcro loop 25*20 2 item part no. Description qty 01 se09p511 panel left rear colored 1 02 3000325180 velcro loo...

  • Page 64

    Buzzaround xl_sg_reva_100711 63 carpet assembly (se09e505) item part no. Description qty 01 sb3p524a carpet clip 4 02 se09p519 carpet 1 03 sb3p525a carpet anchor 4.

  • Page 65

    Buzzaround xl_sg_reva_100711 64 battery box assembly (se09e601) item part no. Description qty 01 se09a505 handle, battery box for buzz xl gb116 1 02 se09p503 cover, battery box 1 03 3000404031 washer, flat Φ4*Φ8*0.8 white zinc 4 04 3110604011 screw, phillips pan head m4*12l white zinc 2 05 se09p540 ...

  • Page 66

    Buzzaround xl_sg_reva_100711 65 item part no. Description qty 10 3000404041 washer, flat Φ4.3*Φ8*0.5 white zinc 2 11 3110604061 screw, m4*40l white zinc 2 12 3100511010 nut, waterproof 1 13 3000411010 pad, t=0.5 1 14 mbe-b2charpc cover, charger port for buzz gb106 and buzz xl gb116 1 15 3110602022 s...

  • Page 67

    Buzzaround xl_sg_reva_100711 66 lower dash assembly with paddle (se05e601) item part no. Description qty 01 3110103031 screw, flat head self tapping st3.5*16 white zinc 2 02 se05e603 paddle assembly 1 03 se05p519 panel, lower dashboard for buzz xl gb116 1 04 3100102022 nut, hex m2.5 black zinc 2 05 ...

  • Page 68

    Buzzaround xl_sg_reva_100711 67 upper dash assembly (se05e602) item part no. Description qty 01 se06p511 knob, speed control 1 02 se05p509 cover, upper dash 1 03 sb3p608a bracket 1 04 3110103011 screw, flat head self tapping st2.9*8 white zinc 2 05 se05a601 harness, dash 1 06 3110902012 screw, phill...

  • Page 69

    Buzzaround xl_sg_reva_100711 68 tocos 5kvr (se05e603) item part no. Description qty 01 3111504022 screw, hex set m4*6l black zinc 2 02 bracket 1 03 se05a602 potentiometer 1 04 se05p511 paddle, plastic only 1 05 3110704081 screw, flat head m4*12 white zinc 2.

  • Page 70

    Buzzaround xl_sg_reva_100711 69 illustrated parts breakdown four wheel buzzaround xl model gb146.

  • Page 71

    Buzzaround xl_sg_reva_100711 70 whole unit assembly (sf01e001) item part no. Description qty 01 se05p518 push/ pull decal 1 02 se1p526a weight limit 300 lbs sticker 1 03 sb3p535a scooter manual instructions stickers 1 04 sb3a106a basket 1 05 sb3p536a tiller warning decal 1 06 sf01e101 front body ass...

  • Page 72

    Buzzaround xl_sg_reva_100711 71 front parts assembly (sf01e101) item part no. Description qty 01 se09p554 serial number stickers 1 02 sf01e201 tiller assembly 1 03 sb3p132a tiller adjust knob sticker 1 04 sb3a501a tiller adjust knob 1 05 sa2p001a spring, compression Φ2 * Φ13 * 24 white zinc 1 06 311...

  • Page 73

    Buzzaround xl_sg_reva_100711 72 front frame assembly (sf01e102) item part no. Description qty 01 se05p208 tiller knuckle bottom 1 02 sb2p505a collar 1 03 3000406072 washer, flat Φ6.2 * Φ13 * 1.5 black 2 04 3003106012 spring washers Φ6 black 2 05 3100206012 nut, cap m6 black 2 06 3090400010 nut, blac...

  • Page 74

    Buzzaround xl_sg_reva_100711 73 item part no. Description qty 09 3090400040 bearing ring 2 10 3090400050 cup bearing 1 11 sa2p139a plug, rubber 2 12 3100312022 nut, nylon m12 black 1 13 3110306012 screw, hex socket m6 * 35l black 2 14 sb3p534a decal 1 15 sb2a201a knob 1 16 sb2p203a spring, compressi...

  • Page 75

    Buzzaround xl_sg_reva_100711 74 item part no. Description qty 41 se09p532 washer 2 42 se09a603 motor connector front 1 43 se09p129 pin, white zinc 1 44 sb05p501 cap, wheel cover silver 2 45 3110108031 screw, flat m5 * 12l white zinc 2 46 3003105011 washer, spring Φ5 white zinc 2 47 3000406022 washer...

  • Page 76

    Buzzaround xl_sg_reva_100711 75 8” front wheel assembly (sf01e104) item part no. Description qty 01 3090160010 bearing, 6001-2z 2 02 sf01a501 wheel, 8” 1 03 sf01e502 8” wheel cover 1 04 sf01p204 spacer 1.

  • Page 77

    Buzzaround xl_sg_reva_100711 76 frame release handle assembly (se09e104) item part no. Description qty 01 se09p513 release handle plastic only 1 02 se09a103 release handle metal only 1 03 3110904081 screw, phillips pan self tapping st4.2 * 16l white zinc 4.

  • Page 78

    Buzzaround xl_sg_reva_100711 77 complete tiller assembly with plastic and wiring (sf01e201) item part no. Description qty 01 se06a621 key 1 02 se05p508 dash cover 1 03 3110803042 screw, phillips self tapping st2.9 * 13l black zinc 4 04 se05e602 dash top 1 05 se06p221 plug 2 06 sf01a205 tiller assemb...

  • Page 79

    Buzzaround xl_sg_reva_100711 78 item part no. Description qty 11 sa2p519a front tiller cover black 1 12 3110306022 screw, hex socket m6 * 40l black zinc 2 13 se05p207 upper tiller knuckle 1 14 3003106012 washer, spring Φ6 black zinc 2 15 3100306012 nut, nylon m6 black zinc 2 16 se05p514 rear tiller ...

  • Page 80

    Buzzaround xl_sg_reva_100711 79 rear parts assembly (se09e102) item part no. Description qty 01 we03p510 brake handle cover 1 02 se09e503 right rear colored shroud plastic 1 03 se09e502 rear shroud 1 04 3110308042 bolt, hex socket m * 45l black zinc 4 05 3000408042 washer, flat Φ8.4 * Φ16 * 1.6 blac...

  • Page 81

    Buzzaround xl_sg_reva_100711 80 item part no. Description qty 08 3100304012 nut, nylon m4 white zinc 4 09 3110304012 screw, hex socket m4 * 12l white zinc 2 10 sb05p501 cap 2 11 3100312011 nut, nylon m12 white zinc 2 12 sb05p216 gasket 2 13 sb05e501 8" wheel cover 2 14 sb05a203 8" rear wheel 2 15 31...

  • Page 82

    Buzzaround xl_sg_reva_100711 81 rear frame assembly (se09e105) item part no. Description qty 01 se09p124 transaxle mounting bracket right 1 02 3110306092 screw, hex socket m6 * 45l black zinc 2 03 se09a104 latch, release white zinc 1 04 se09p128 spring, compression 65mn white zinc 1 05 se09a602 rear...

  • Page 83

    Buzzaround xl_sg_reva_100711 82 item part no. Description qty 18 3100308012 nut, nylon m6 black zinc 8 19 se09p150 washer, black 2 20 se09p149 bracket 2 21 se09p557 decal 2 rear shroud with grab handle (se09e502) item part no. Description qty 01 se09a503 rear grab handle 1 02 3000325170 velcro 4 03 ...

  • Page 84

    Buzzaround xl_sg_reva_100711 83 right rear colored plastic (se09e503) item part no. Description qty 01 se09p510 right rear colored plastic 1 02 3000325180 velcro 2 left rear colored plastic (se09e504) item part no. Description qty 01 se09p511 left rear colored plastic 1 02 33000325180 velcro 2.

  • Page 85

    Buzzaround xl_sg_reva_100711 84 deck assembly front and mid sections (sf01e501) item part no. Description qty 01 sf01p501 front deck 1 02 sf01p506 spacer 1 03 sf01p505 door, cargo 1 04 ssf01p502 front deck colored plastic 1 05 sd01p550 decal 1 06 se09p514 right colored plastic deck piece 1 07 300032...

  • Page 86

    Buzzaround xl_sg_reva_100711 85 8" front wheel cover with ring (sf01e502) item part no. Description qty 01 3003610010 gasket 1 02 sf01p511 8" front wheel cover without gasket 1 seat assembly with arms (sb05e401) item part no. Description qty 01 wc6e401a left arm assembly 1 02 wws61e100 seat 17” raw ...

  • Page 87

    Buzzaround xl_sg_reva_100711 86 item part no. Description qty 05 wc9p453a plug 1 06 3111308020 accessory knob 1 07 3000406032 washer, flat Ø8.4 * Ø24 * 2 white zinc 4 08 3003108011 washer, spring Ø8 white zinc 4 09 3110408081 bolt, hex m8 * 25 white zinc 4 10 se1e403b seat swivel assembly 1 11 sb05e...

  • Page 88

    Buzzaround xl_sg_reva_100711 87 left arm assembly (wc6e401a) item part no. Description qty 01 wc6a405a arm pad 1 02 3110308072 screw, cap m8 * 30l black zinc 1 03 3110106032 screw, cap m6 * 12l black zinc 1 04 3100108012 nut, hex m8 black zinc 1 05 3111706052 screw, Ø8/m6 * 66l black 1 06 wc6a402a l...

  • Page 89

    Buzzaround xl_sg_reva_100711 88 seat swivel assembly (se1e403b) item part no. Description qty 01 se1a401b seat swivel plate only 1 02 3000608012 pin, spring Ф 8 * 63.5 black zinc 1 03 se1p530a paddle style push down handle cover 1 04 se1a404b seat swivel lever 1 05 se1p413b spacer 1 06 se1p424a spri...

  • Page 90

    Buzzaround xl_sg_reva_100711 89 seat post assembly (se09e401) item part no. Description qty 01 se09a401 seat post metal only 1 02 sa2p419a seat post insert 1 03 3000604022 pin, spring Φ4 * 6l black zinc 1.

  • Page 91

    Buzzaround xl_sg_reva_100711 90 battery box assembly with grab handle (se09e601) item part no. Description qty 01 se09a505 battery box handle 1 02 se09p503 battery box cover 1 03 3000404031 washer, flat Φ4 * Φ8 * 0.8 white zinc 4 04 3110604011 screw, phillips pan m4 * 12l white zinc 2 05 se09p540 pa...

  • Page 92

    Buzzaround xl_sg_reva_100711 91 item part no. Description qty 11 3110604061 bolt, phillips pan m4 * 40l white zinc 2 12 3100511010 circuit breaker cover 1 13 3000411010 gasket 1 14 se09p518 charger port cover 1 15 3110602022 bolt, phillips pan m2.5 * 12l black zinc 1 16 se09a605 charger port 1 17 30...

  • Page 93

    Buzzaround xl_sg_reva_100711 92 upper dash assembly (se05e602) item part no. Description qty 01 se06p511 speed control knob 1 02 se05p509 dash top plastic only 1 03 sb3p608a volt meter bracket 1 04 3110103011 screw, phillips self tapping st2.9 * 8 white zinc 2 05 se05a601 dash wire harness 1 06 3110...

  • Page 94

    Buzzaround xl_sg_reva_100711 93 paddle assembly (se05e603) item part no. Description qty 01 se05a502 plastic paddle only 1 02 3111504022 screw, hex set m4 * 6l black zinc 1 03 se05a602 potentiometer 1.

  • Page 95

    Buzzaround xl_sg_reva_100711 94.

  • Page 96

    Buzzaround xl_sg_reva_100711 95 buzzaround xl_servman_reva_100711 golden technologies 401 bridge street old forge, pa18518 www.Goldentech.Com model gb146 model gb116.