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Golden Technologies Compass Sport Service manual

Manual is about: Golden Technologies Compass Sport equipped with the Dynamic Shark controller

Summary of Compass Sport

  • Page 1

    Compass sport service guide this service guide contains: troubleshooting replacement instructions illustrated parts breakdown.

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    Compass sport_sg_reva_041211 1.

  • Page 3: Table of Contents

    Compass sport_sg_reva_041211 2 table of contents nomenclature and contact information...................................................................................................3 about the compass sport service guide............................................................................4...

  • Page 4: Compass Sport Nomenclature

    Compass sport_sg_reva_041211 3 compass sport nomenclature contact information golden technologies 401 bridge street old forge, pa. 18518 toll-free: 800-624-6374 fax: 800-628-5165 lift chair/bed tech: x645 mobility tech: x648 va tech: x647 email: parts@goldentech.Com 1. Seat assembly 2. Control unit ...

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    Compass sport_sg_reva_041211 4 about the compass sport service guide this service guide provides you with the information necessary to troubleshoot the golden technologies compass sport equipped with the dynamic shark controller. The troubleshooting scenarios in this manual consist of procedures tha...

  • Page 6

    Compass sport_sg_reva_041211 5 tests: load test. Fully charge the batteries first. Make sure charging system is working. Expected readings: 12 - 14vdc each when fully charged. Serviceable: replace batteries as necessary. Component: park brake (2) location: end of each motor. Function: park brake for...

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    Compass sport_sg_reva_041211 6 component: shark power module location: rear of the power base. Function: monitors the system and displays faults when something in the system is out of range. These faults are displayed as a series of flashes by the battery meter. Connections: c ontrol unit (joystick)...

  • Page 8: The Shark Battery Gauge

    Compass sport_sg_reva_041211 7 the shark battery gauge the following table indicates what the gauge will display for any given state. The battery gauge is used to indicate power on and provides an estimate of the remaining battery capacity. Any green leds lit indicate well charged batteries. If only...

  • Page 9

    Compass sport_sg_reva_041211 8 scenario 1: press the on/off button and the led array does not light up. Before attempting to troubleshoot the power chair, make sure all connectors are connected and seated properly. Make sure that the batteries are connected properlyand fully-charged. Refer to the wi...

  • Page 10: Scenario 1 - Continued

    Compass sport_sg_reva_041211 9 scenario 1 - continued 12. Check continuity across the circuit breaker wires of the power harness and across the battery wires of the power harness. Repair or replace the power harness as necessary. 13. Check continuity across both the front and the rear battery harnes...

  • Page 11: Scenario 2 - Continued

    Compass sport_sg_reva_041211 10 scenario 2 - continued 6. Reconnect the battery harnesses to the power harness. Unplug the power harness from the power module. Measure voltage across the pin 1 (+) and pin 2 (-) on the power module. • greater than 24vdc – test the power harness for continuity and rep...

  • Page 12: Electrical System

    Compass sport_sg_reva_041211 11 electrical system figure 1. Compass sport electrical system connector key (shark) not used circuit breaker charging port shark bus cable.

  • Page 13: Cabling Diagram

    Compass sport_sg_reva_041211 12 connector key for shark controller note: the shark controller and the controller harnesses are keyed, eliminating the possibility of the cables from being incorrectly connected to the controller. Cabling diagram figure 2. Compass sport cabling diagram (circuit breaker...

  • Page 14: Wiring Diagrams

    Compass sport_sg_reva_041211 13 wiring diagrams figure 3. Motor/brake wiring harnesses figure 4. Power harness + _ 2 pin connector (female) 2 pin connector (female) left right orange orange red blue black red blue black to dynamic shark controller to brake to brake m2 m1 to dynamic shark controller ...

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    Compass sport_sg_reva_041211 14 wiring diagrams – continued figure 5. Battery harnesses figure 6. Correct battery placement to power harness connectors to battery terminals to battery terminals black red.

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    Compass sport_sg_reva_041211 15 troubleshooting guide for the shark power system step 1: battery voltage is always the first thing to check. A. Check the battery voltage through the 3-pin battery charger port located on the front of the controller as shown in figure 1. Set voltmeter to the 50 vdc sc...

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    Compass sport_sg_reva_041211 16 step 2: check for “flash codes” flash codes note: an amber wrench shaped led as shown above will display a series of flashes that give the user visual feedback of the current fault condition..

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    Compass sport_sg_reva_041211 17 flash code 1: user fault a. Possible stall timeout or user error – release the joystick to neutral and try again. Turn the controller off and then on again to clear the fault. Flash code 2: battery fault a. Try charging the batteries. B. Check the battery voltage and ...

  • Page 19

    Compass sport_sg_reva_041211 18 flash code 4: right motor fault a. Check the resistance of the right motor to determine if the fault is in the motor or the controller. Set your meter to the 20 ohm scale. Touch the leads together to make sure the ohm meter is accurate. You should have 0 ohms at this ...

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    Compass sport_sg_reva_041211 19 figure7 flash code 6: right park brake fault a. Make sure the right park brake lever is engaged. If disengaged, re-engage the park brake lever and turn the power off and back on to reset flash code. B. Check the resistance of the right park brake, to determine if the ...

  • Page 21

    Compass sport_sg_reva_041211 20 flash code 10: unknown fault a. Check all connections and wiring. B. Call technical support. Flash code 11: incompatible control unit a. Make sure the brand of the power module matches that of the control unit. Step 3: check for other conditions displayed by the shark...

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    Compass sport_sg_reva_041211 21 e. A left to right led chase on the battery gauge signifies that the shark is in a charge inhibit. The steady leds indicate the current state of battery charge. Remove the battery charger from the charging port. If the flashing persists after the charger has been remo...

  • Page 23

    Compass sport_sg_reva_041211 22 replacement instructions drive wheel 1. Turn off power. 2. Place the power chair in drive mode. 3. Place a support under the frame so that the drive wheel is off the ground. 4. Remove the drive wheel. Note: make sure to retain the axle key. See figure 7. 5. Install th...

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    Compass sport_sg_reva_041211 23 drivetrain 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable from the control unit (joystick). 4. Remove the seat and seat post. 5. Remove the battery box covers. 6. Remove the center shroud and either the right or the left side sh...

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    Compass sport_sg_reva_041211 24 power module 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable from the control unit (joystick). 4. Remove the seat. 5. Remove the rear battery cover. 6. Disconnect the motor harnesses m2 and m1, the power harness, and the bus cabl...

  • Page 26

    Compass sport_sg_reva_041211 25 appendix a - how to use a voltmeter step 1 plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use...

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    Compass sport_sg_reva_041211 26 appendix b - how to use an ohm meter ohm’s law breaks down into the basic equation: voltage = current x resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose...

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    Compass sport_sg_reva_041211 27 illustrated parts breakdown gp605 compass sport (we03e001) item part no. Description qty 01 smh-grc-1818-c21 highback grey charcoal 18x18 (arms and joystick sold separately) 1 01 smh-cos-1818-c21 highback coffee sand 18x18 (arms and joystick sold separately) 1 02 we03...

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    Compass sport_sg_reva_041211 28 base, gp605 compass sport (we03e101) item part no. Description qty 01 3100310012 nut, nylon (m10) 1 02 sa2p422a washer, arc ( Φ 10) 1 03 na1p504a cap 2 04 3110605062 screw, cross slot pan head m5*10 2 05 we03p506blue plate, battery cover connection w/ ledge blue for c...

  • Page 30

    Compass sport_sg_reva_041211 29 right side drive train (we03e102) item part no. Description qty 01 se06p517 cap, rim for companion gc240/340/440 and compass sport gp605 1 02 we03p204 washer φ 10.5* φ 53*1.5 1 03 se07e502 hubcap, plastic 10" for companion gc240/340, literider gl110 and compass sport ...

  • Page 31

    Compass sport_sg_reva_041211 30 footplate assembly (we08e103) item part no. Description qty 01 we03p508 pad, footplate for compass sport gp605 1 02 3110606021 screw, cross slot pan head black zinc m6*16 2 03 wc9p107a footplate shell abs 1 04 3100310012 nut, nylon black zinc m10 1 05 we03a109 bracket...

  • Page 32

    Compass sport_sg_reva_041211 31 left front caster arm assembly (we08e104) item part no. Description qty 01 se06p517 cap, rim for companion gc240/340/440 and compass sport gp605 1 02 we03p204 washer φ 10.5* φ 53*1.5 1 03 se07e502 hubcap, plastic 10" for companion gc240/340, literider gl110 and compas...

  • Page 33

    Compass sport_sg_reva_041211 32 right rear arm assembly (we03e105) item part no. Description qty 1 wc9p421a cap, caster black plastic for compass sport gp605 1 2 3100312011 nut, nylon white zinc (m12) 1 3 3000413041 washer, flat white zinc (Ø13*Ø20*2) 1 4 3090160020 bearing, caster (6002-2z) for com...

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    Compass sport_sg_reva_041211 33 right forearm assembly (we03e106) item part no. Description qty 1 wc9p421a cap, caster black plastic for compass sport gp605 1 2 3100312011 nut, nylon white zinc (m12) 1 3 3000413041 washer, flat white zinc (Ø13*Ø20*2) 1 4 3090160020 bearing, caster (6002-2z) for comp...

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    Compass sport_sg_reva_041211 34 left rear arm assembly (we03e107) item part no. Description qty 1 wc9p421a cap, caster black plastic for compass sport gp605 1 2 3100312011 nut, nylon white zinc (m12) 1 3 3000413041 washer, flat white zinc (Ø13*Ø20*2) 1 4 3090160020 bearing, caster (6002-2z) for comp...

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    Compass sport_sg_reva_041211 35 left forearm assembly (we03e108) item part no. Description qty 1 wc9p421a cap, caster black plastic for compass sport gp605 1 2 3100312011 nut, nylon (m12 white zinc) 1 3 3000413041 washer, flat white zinc (Ø13*Ø20*2) 1 4 3090160020 bearing, caster (6002-2z) for compa...

  • Page 37

    Compass sport_sg_reva_041211 36 wheel assembly (we03e201) item part no. Description qty 01 31001w3011 nut, hex white zinc (5/16-24unf) 4 02 3003108011 washer, spring (8) 4 03 3000408011 washer, flat white zinc ( φ 8.4* φ 16*1.6) 4 04 wc9p301a mag, black for compass sport gp605 4’’ 2 05 3070100030 ti...

  • Page 38

    Compass sport_sg_reva_041211 37 right caster assembly (we03e202) item part no. Description qty 01 we03p509 cover, caster black plastic for compass sport gp605 1 02 we03a202 fork, caster fork only for compass sport gp605 1 03 3110308122 screw, hex head socket cap black zinc (m8*82) 1 04 wc9e112a whee...

  • Page 39

    Compass sport_sg_reva_041211 38 left caster assembly (we03e203) item part no. Description qty 01 we03p509 cover, caster black plastic for compass sport gp605 1 02 we03a202 fork, caster fork only for compass sport gp605 1 03 3110308122 screw, hex head socket cap black zinc (m8*82) 1 04 wc9e112a wheel...

  • Page 40

    Compass sport_sg_reva_041211 39 seat assembly (we03e401) item part no. Description qty 01 we03e402 extension, joystick mounting arm with joystick for compass sport gp605 1 02 mbh-coahak knob, arm height adjustable for compass gp600m/gp620m/gp605 and companion gc240/340/440 ( m8*20) 1 03 we03e405 arm...

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    Compass sport_sg_reva_041211 40 06 3110408092 bolt, outer hex white zinc (m8*35l) 4 07 3003108011 washer, spring white zinc (Ø8) 4 08 mba-cokawa knob, arm width adjustable for compass gp600m/gp620m/gp605m and companion gc240/340/440 1 09 we09e403c arm, left assembly for compass sport gp605 1 10 smh-...

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    Compass sport_sg_reva_041211 41 controller assembly (we03e402) item part no. Description qty 01 mbc-dynsj1 joystick, dynamic shark remd drive (black, no cable, pushbutton controls) 1 02 mbh-a3sa arm, straight(fits into joystick mount) for alante gp201r/gp202r, compass gp600m/gp620m and compass sport...

  • Page 43

    Compass sport_sg_reva_041211 42 right arm assembly (we03e405) item part no. Description qty 01 3110108032 screw, large hex head flat black zinc m8*40 1 02 wc9a409b armrest assembly 1 03 3100208012 nut, cap shaped black zinc m8 2 04 3110308032 screw, large hex head flat black zinc (m6*40) 1 05 310010...

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    Compass sport_sg_reva_041211 43 10 3110604041 screw, crossed pan head white zinc (m4*8) 2 11 wc9p416a shell 2 12 3111804012 screw, crossed head countered sunk self tapping white zinc (m4*8) 1 13 wc9p421a tube plug 1 14 wc9a417a bracket, arm joining for compass sport gp605 (l) 1 15 wc9p420a bayonet 1...

  • Page 45

    Compass sport_sg_reva_041211 44 left arm assembly (we03e403c) item part no. Description qty 01 3100208012 pad, arm 14" for compass sport gp605 1 02 wc9a409b rail, arm top for compass sport gp605 1 03 3110108039 screw, large hex head flat black zinc (m6*30) 2 04 wc9p415b nut, hex m8 1 05 wc9a416a spa...

  • Page 46

    Compass sport_sg_reva_041211 45 06 3111804012 bracket, arm joining for compass sport gp605 1 07 wc9p417a screw, hex head socket set black zinc m6*12 2 08 wc9p416a nut, hex black zinc m6 2 09 3111804012 tube, arm bottom bent for compass sport gp605 1 10 wc9p419a screw, hex head socket cap black zinc ...

  • Page 47

    Compass sport_sg_reva_041211 46 seat swivel assembly (we03e406) item part no. Description qty 01 we03a406 sear swivel 1 02 3000608012 spring pin ( φ 8*63.5) 1 03 se1p413b lock handle group 1 04 se1a404c cross pan head screw 1 05 3110605092 cross recess head screw ( m5*35) 1 06 3100105012 hex nut ( m...

  • Page 48

    Compass sport_sg_reva_041211 47 right front caster arm cover (we03e501) item part no. Description qty 01 we03p503 cover, front right caster for compass sport gp605 1 02 wc9p510a clip, cover mounting for compass sport gp605 1 03 3111103051 screw, crossed head countersunk self tapping white zinc st3.5...

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    Compass sport_sg_reva_041211 48 note: item (05) battery diagram label – not available. Battery front cover group (we03e503) item part no. Description qty 01 wc9p528a sticker, compass sport 1 02 we03p503 cover, front battery plastic only for compass sport gp605 1 03 wc9p510a clip, cover mounting for ...

  • Page 50

    Compass sport_sg_reva_041211 49 left fender (we03e505) right fender (we03e506) item part no. Description qty 01 we03p501 fender, left plastic only for compass sport gp605 1 02 wc9p510a clip, cover mounting for compass sport gp605 1 03 3111103051 screw, crossed head countersunk self tapping white zin...

  • Page 51

    Compass sport_sg_reva_041211 50 wiring diagram (we03e601) item part no. Description qty 01 mbe- battu1 battery, u1 9 12v/33ah) 2 02 se06a614 nut, hex (m6 battery own) 1 03 3100511010 nut, waterproof protector lb-d-11s protector own 1 04 3000411010 protector pads (t=0.2 protector own) 1 05 se06a612 c...

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    Compass sport_sg_reva_041211 51.

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    Compass sport_sg_reva_041211 52.

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    Compass sport_sg_reva_041211 53 compass sport sg_reva_041211 golden technologies 401 bridge street old forge, pa 18518 www.Goldentech.Com.