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Golden Technologies GP162 Service Manual

Other manuals for GP162: Owner's Manual
Manual is about: LiteRider PTC

Summary of GP162

  • Page 1

    Literider ptc service guide this service guide contains: troubleshooting replacement instructions illustrated parts breakdown model gp162.

  • Page 2

    Literider ptc_gp162_sg_reva_051614 1 www.Goldentech.Com info@goldentech.Com.

  • Page 3: Table of Contents

    Literider ptc_gp162_sg_reva_051614 2 www.Goldentech.Com info@goldentech.Com table of contents nomenclature and contact information .................................................................................................... 3 about the literider ptc service guide ………………………………...................

  • Page 4: Literider Ptc Nomenclature

    Literider ptc_gp162_sg_reva_051614 3 www.Goldentech.Com info@goldentech.Com literider ptc nomenclature contact information golden technologies 401 bridge street old forge, pa. 18518 toll-free: 800-624-6374 fax: 800-628-5165 email: parts@goldentech.Com 1. Seat assembly 2. Arm assembly 3. Joystick 4. ...

  • Page 5

    Literider ptc_gp162_sg_reva_051614 4 www.Goldentech.Com info@goldentech.Com about the literider ptc service guide this service guide provides you with the information necessary to troubleshoot the golden technologies literider ptc (gp162) equipped with the pg vr2 controller. The troubleshooting scen...

  • Page 6

    Literider ptc_gp162_sg_reva_051614 5 www.Goldentech.Com info@goldentech.Com component: park brake (2) location: end of each motor. Function: park brake for the motor. Connections: each park brake has a 2 pin male connector, which connects to each motor harness. Failure signs: power chair will not mo...

  • Page 7

    Literider ptc_gp162_sg_reva_051614 6 www.Goldentech.Com info@goldentech.Com component: pg vr2 power module location: front of the power base. Function: monitors the system and displays faults when something in the system is out of range. These faults are displayed as a series of flashes by the batte...

  • Page 8: Vr2 User Controls

    Literider ptc_gp162_sg_reva_051614 7 www.Goldentech.Com info@goldentech.Com vr2 user controls control panel (front view) vr2 controls on/off button and battery gauge the on/off button applies power to the control system electronics, which in turn supply power to the wheelchair’s motors. The battery ...

  • Page 9

    Literider ptc_gp162_sg_reva_051614 8 www.Goldentech.Com info@goldentech.Com to unlock the wheelchair: • use the on/off button to switch the control system on. The maximum speed / profile indicator will be rippling up and down. • deflect the joystick forwards until the control system beeps. • deflect...

  • Page 10

    Literider ptc_gp162_sg_reva_051614 9 www.Goldentech.Com info@goldentech.Com scenario 1: press the on/off button and the led array does not light up. Before attempting to troubleshoot the power chair, make sure all connectors are connected and seated properly. Make sure that the batteries are connect...

  • Page 11

    Literider ptc_gp162_sg_reva_051614 10 www.Goldentech.Com info@goldentech.Com 11. Measure resistance across the terminals on the circuit breaker. • less than 10 ohms – go to the next step. • open – replace the circuit breaker. 12. Check continuity across the circuit breaker wires. Remove the positive...

  • Page 12

    Literider ptc_gp162_sg_reva_051614 11 www.Goldentech.Com info@goldentech.Com troubleshooting guide for the vr2 power system step 1: battery voltage is always the first thing to check. A. Check the battery voltage through the 3-pin battery charger port located on the front of the controller as shown ...

  • Page 13

    Literider ptc_gp162_sg_reva_051614 12 www.Goldentech.Com info@goldentech.Com control system status indication the battery gauge and maximum speed / profile indicator show the status of the control system. Battery gauge is steady this indicates that all is well. Battery gauge flashes slowly the contr...

  • Page 14

    Literider ptc_gp162_sg_reva_051614 13 www.Goldentech.Com info@goldentech.Com step 2: diagnostic “flash codes” if a system trip occurs, you can find out what has happened by counting the number of bars on the battery gauge that are flashing. Below is a list of self-help actions. Go to the number in t...

  • Page 15

    Literider ptc_gp162_sg_reva_051614 14 www.Goldentech.Com info@goldentech.Com flash code 3: left motor wiring trip a. Check the resistance of the left motor to determine if the fault is in the motor or the controller. Set your meter to the 20 ohm scale. Touch the leads together to make sure the ohm m...

  • Page 16

    Literider ptc_gp162_sg_reva_051614 15 www.Goldentech.Com info@goldentech.Com b. Check the resistance of the m1 motor connector on the controller. Disconnect the battery from the controller. Set your meter to the 200k ohm scale. Touch the leads together to make sure the meter is accurate. You should ...

  • Page 17

    Literider ptc_gp162_sg_reva_051614 16 www.Goldentech.Com info@goldentech.Com place the red and black meter leads on the two top pins of the left and right motor connectors as shown in figure 7. Meter reading should be between 40 and 80 ohms. Any reading outside this range, replace that park brake. C...

  • Page 18

    Literider ptc_gp162_sg_reva_051614 17 www.Goldentech.Com info@goldentech.Com important new batteries must be fully charged prior to the initial use of the power chair. Charge new batteries for 12 hours even if the battery gauge already shows a full charge. This is to condition the new batteries for ...

  • Page 19

    Literider ptc_gp162_sg_reva_051614 18 www.Goldentech.Com info@goldentech.Com battery charging alternatively, you may charge the battery pack directly. 1. Remove the battery pack from the power chair. 2. Locate the charger port on the right side of the battery pack and swing the cover out of the way....

  • Page 20: Vr2 Power Module Connections

    Literider ptc_gp162_sg_reva_051614 19 www.Goldentech.Com info@goldentech.Com vr2 power module connections note: the inhibit-2, on-board charger, and actuator connections are not being used on this power chair. Vr2 50 battery + - motor 2 motor 1 circuit breaker 12v 12v 24v brake 24v brake left motor ...

  • Page 21

    Literider ptc_gp162_sg_reva_051614 20 www.Goldentech.Com info@goldentech.Com wiring diagram.

  • Page 22

    Literider ptc_gp162_sg_reva_051614 21 www.Goldentech.Com info@goldentech.Com replacement instructions drive wheel 1. Turn off power. 2. Place the power chair in drive mode. 3. Place a support under the frame so that the drive wheel is off the ground. 4. Remove the 17mm nut holding the drive wheel on...

  • Page 23

    Literider ptc_gp162_sg_reva_051614 22 www.Goldentech.Com info@goldentech.Com motor/brake assembly 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable coming from the joystick. 4. Remove the seat. 5. Remove the battery box. 6. Disconnect the motor harness (either le...

  • Page 24

    Literider ptc_gp162_sg_reva_051614 23 www.Goldentech.Com info@goldentech.Com power module 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable coming from the joystick. 4. Remove the seat. 5. Remove the battery box. 6. Remove the basket by removing the (4) phillips ...

  • Page 25

    Literider ptc_gp162_sg_reva_051614 24 www.Goldentech.Com info@goldentech.Com 8. Remove the two batteries. 9. Place the two new batteries into one half of the battery box. 10. Reconnect each battery harness to each battery terminal and tighten the hardware. 11. Place the second half of the battery bo...

  • Page 26

    Literider ptc_gp162_sg_reva_051614 25 www.Goldentech.Com info@goldentech.Com appendix a - how to use a voltmeter step 1 plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 turn the selector dial or switch to the type of measurement you want. To measure ...

  • Page 27

    Literider ptc_gp162_sg_reva_051614 26 www.Goldentech.Com info@goldentech.Com appendix b - how to use an ohm meter ohm’s law breaks down into the basic equation: voltage = current x resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circ...

  • Page 28: Illustrated Parts Breadown

    Literider ptc_gp162_sg_reva_051614 27 www.Goldentech.Com info@goldentech.Com illustrated parts breadown literider ptc model gp162.

  • Page 29

    Literider ptc_gp162_sg_reva_051614 28 www.Goldentech.Com info@goldentech.Com vehicle i (wf07e100) item part no. Description qty. 01 we01e101 vehicle 1 02 we01p509 right-side of the sticker 1 03 se06p123 front cover labels 1 04 we01p508 left-side stickers 1.

  • Page 30

    Literider ptc_gp162_sg_reva_051614 29 www.Goldentech.Com info@goldentech.Com vehicle ii (wf07e101) item part no. Description qty. 01 we01e401 seat assembly 1 02 se05e604 battery box assembly 1 03 we01511 label, fault diagnostic pp 1 04 wf07e102 main body assembly i 1 05 3050303010 charger 24v-3a 1 0...

  • Page 31

    Literider ptc_gp162_sg_reva_051614 30 www.Goldentech.Com info@goldentech.Com front frame assembly i (wf07e102) item part no. Description qty. 01 310604012 screw, cross recessed pan head m4 * 12l 4 02 3000404042 washer, flat Ø4.3 * Ø8 * 0.5 8 03 we01p501 basket, plastic pp 1 04 we01e201 front caster ...

  • Page 32

    Literider ptc_gp162_sg_reva_051614 31 www.Goldentech.Com info@goldentech.Com item part no. Description qty. 14 wf07a103 handle, frame lock 1 15 wf07p118 spring, small torsion 65mn 1 16 wf07p115 lock 45 1 17 3110305032 screw, hexagon socket head m5 * 25l 1 18 wf07p116 washer, nylon a66 1 19 311170615...

  • Page 33

    Literider ptc_gp162_sg_reva_051614 32 www.Goldentech.Com info@goldentech.Com front frame assembly ii (wf07e103) item part no. Description qty. 01 3110604122 screw, cross recessed pan head m4 * 35l 2 02 3000404012 washer, flat Ø4 * Ø9 * 0.8 4 03 3051600070 controller vr2-50a 1 04 3110605052 screw, cr...

  • Page 34

    Literider ptc_gp162_sg_reva_051614 33 www.Goldentech.Com info@goldentech.Com item part no. Description qty. 14 we01e104 foot plate assembly 1 15 3110206022 bolt, hexagon round head m6 * 40l 2 16 wf07a101 frame, main front half 1 17 3100304012 nut, nylon m4 4 18 3100106012 nut, hexagonal m6 4 19 se05...

  • Page 35

    Literider ptc_gp162_sg_reva_051614 34 www.Goldentech.Com info@goldentech.Com rear assembly (wf07e104) item part no. Description qty. 01 wf07e106 drivetrain, right-side assembly 1 02 wf07a102 frame, rear assembly 1 03 3000408012 washer, flat Ø8.4 * Ø16 * 1.6 8 04 3003108012 washer, spring 8 05 311030...

  • Page 36

    Literider ptc_gp162_sg_reva_051614 35 www.Goldentech.Com info@goldentech.Com left wheel assembly (wf07e105) item part no. Description qty. 01 se06p517 cap, wheel abs 1 02 we03p204 washer, rear tire cover fixed 1 03 se06e506 wheel, 9-inch cover 1 04 we01e202 wheel, drive 9 inch 1 05 ra04e102 motor/br...

  • Page 37

    Literider ptc_gp162_sg_reva_051614 36 www.Goldentech.Com info@goldentech.Com right wheel assembly (wf07e106) item part no. Description qty. 01 se06p517 cap, wheel abs 1 02 we03p204 washer, rear tire cover fixed 1 03 se06e506 wheel, 9-inch cover 1 04 we01e202 wheel, drive 9 inch 1 05 ra04e101 motor/b...

  • Page 38

    Literider ptc_gp162_sg_reva_051614 37 www.Goldentech.Com info@goldentech.Com caster arm assembly (we01e201) item part no. Description qty. 01 we03p512 cap, caster arm 2 02 3100312011 nut, nylon m12 white zinc 2 03 3000413041 washer, flat φ 13 * φ 20 * 2 white zinc 2 04 3090160020 bearing, 6002-2z 2 ...

  • Page 39

    Literider ptc_gp162_sg_reva_051614 38 www.Goldentech.Com info@goldentech.Com drive wheel (we01e202) item part no. Description qty. 01 31001w3011 nut, hex 5 / 16 "-24 ufn white zinc 4 02 3003108011 washer, spring Φ 8 white zinc 4 03 3000408011 washer, flat Φ 8.4 * Φ 16 * 16 white zinc 4 04 se06p215 9...

  • Page 40

    Literider ptc_gp162_sg_reva_051614 39 www.Goldentech.Com info@goldentech.Com seat assembly (we01e401) item part no. Description qty. 01 wc6e403a joystick with straight arm 1 02 3111308010 knob 4 03 wc6e402a right arm assembly 1 04 we01e402 seat swivel assembly 1 05 3000408031 washer, flat Φ 8.4 * Φ ...

  • Page 41

    Literider ptc_gp162_sg_reva_051614 40 www.Goldentech.Com info@goldentech.Com seat swivel assembly (we01e402) item part no. Description qty. 01 we01a402 seat swivel plate metal only 1 02 3000608012 pin, spring Φ 8 * 63.5 black zinc 1 03 se1p530a seat swivel handle cover paddle style 1 04 se1a404c sea...

  • Page 42

    Literider ptc_gp162_sg_reva_051614 41 www.Goldentech.Com info@goldentech.Com seat tube assembly (we01e403) item part no. Description qty. 01 we01a402 seat swivel plate metal only 1 02 3000608012 pin, spring Φ 8 * 63.5 black zinc 1 03 se1p530a seat swivel handle cover paddle style 1.

  • Page 43

    Literider ptc_gp162_sg_reva_051614 42 www.Goldentech.Com info@goldentech.Com right caster assembly (we03e202) item part no. Description qty. 01 we03p509 mud flap 1 02 we03a202 caster fork only 1 03 3110308122 screw, hex socket m8 * 82 black zinc 1 04 wc9e112a caster wheel 1 05 wc9p202a spacer, Ø12 *...

  • Page 44

    Literider ptc_gp162_sg_reva_051614 43 www.Goldentech.Com info@goldentech.Com left casters assembly (we03e203) item part no. Description qty. 01 we03p509 mud flap 1 02 we03a202 caster fork only 1 03 3110308122 screw, hex socket m8 * 82 black zinc 1 04 wc9e112a wheel, caster 1 05 wc9p202a spacer, Ø12 ...

  • Page 45

    Literider ptc_gp162_sg_reva_051614 44 www.Goldentech.Com info@goldentech.Com left arm assembly (wc6e401a) item part no. Description qty. 01 wc6a405a arm pad 1 02 3110308072 screw, cap m8 * 30l black zinc 1 03 3111706052 screw, φ 8/m6 * 33l black zinc 1 04 3100108012 nut, hex m8 black zinc 1 05 31101...

  • Page 46

    Literider ptc_gp162_sg_reva_051614 45 www.Goldentech.Com info@goldentech.Com right arm assembly (wc6e402a) item part no. Description qty. 01 wc6a405a arm pad 1 02 3110308072 screw, cap m8 * 30l black zinc 1 03 3100108012 nut, hex m8 black zinc 1 04 3111706052 screw, φ 8/m6 * 33l black zinc 1 05 wc6a...

  • Page 47

    Literider ptc_gp162_sg_reva_051614 46 www.Goldentech.Com info@goldentech.Com controller assembly (we6e403a) item part no. Description qty. 01 3051600060 joystick 1 02 wc6a403a joystick straight arm 1 03 3003105012 washer, spring φ 5 black zinc 4 04 3110105012 screw, cap m5 * 16l black zinc 4 17. 9" ...

  • Page 48

    Literider ptc_gp162_sg_reva_051614 47 www.Goldentech.Com info@goldentech.Com battery box assembly (se05e604) item part no. Description qty. 01 se05p503 battery box cover 1 02 3052512100 battery, 12v18ah 2 03 3110604062 screw, phillips pan m4 * 40l black zinc 2 04 3003104012 washer, spring Ø 4 black ...

  • Page 49

    Literider ptc_gp162_sg_reva_051614 48 www.Goldentech.Com info@goldentech.Com.

  • Page 50

    Golden technologies 401 bridge street old forge, pa 18518 www.Goldentech.Com literider ptc_gp162_servman_reva_051614.