Goldline Aqua Logic AQ-LOGIC-PS-4 Installation Manual

Manual is about: Automation and Chlorination

Summary of Aqua Logic AQ-LOGIC-PS-4

  • Page 1

    Ldline controls inc. G www.Goldlinecontrols.Com 888-921-7665 aqua logic aqua logic aqua logic aqua logic aqua logic automation and chlorination installation manual for models aq-logic-ps-4 aq-logic-ps-8.

  • Page 2

    Important safety instructions when using this electrical equipment, basic safety precautions should always be followed, including the following: • read and follow all instructions • ! Warning: disconnect all ac power during installation. • ! Warning: water in excess of 100 degrees fahrenheit may be ...

  • Page 3: Table of Contents

    Table of contents introduction before you begin................................................................... 1 plumbing requirements....................................................... 2 electrical requirements....................................................... 2 installation steps........

  • Page 4: Introduction

    Introduction before you begin before installing the aqua logic system -determine that you have everything necessary to complete the installation -find a suitable mounting location for both the control center and remote keypad -plan and determine where components will be plumbed -plan wire runs and w...

  • Page 5: Plumbing Requirements

    Plumbing requirements the only special plumbing requirements for the aqua logic are the turbo cell and flow switch which are typically plumbed after the heater but before the pool/spa return valve. Refer to page 9 for detailed instructions. Electrical requirements power must be shut off at the circu...

  • Page 6: General Water Chemistry

    ºc ºf ti calcuim hardness ci total alkalinity ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 .3 .4 .5 .6 .7 .8 .9 how to use: measure pool ph, temperature, calcium hardness, and total alkalinity. Use the chart above to determine ti, ci,and ai from your measurements. Insert values of ph, ti, ci and ai...

  • Page 7: Salt

    The pool’s chemistry must be balanced before activating the aqua logic’s sanitizing function. Note: if the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the aqua logic system....

  • Page 8

    Pool sizing formula type of salt to use it is important to use only sodium chloride (nacl) salt that is greater than 99% pure. This is common food quality or water softener salt and is usually available at building supply stores in 40-80 lb. Bags labeled coarse or fine “solar salt”. It is also accep...

  • Page 9: 2.  Mounting The Equipment

    2. Mounting the equipment aqua logic control center the aqua logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The control center is des...

  • Page 10: Optional Base Receiver

    3. See “electrical wiring” (page 17) for instructions on running the cable from the aqua logic main unit to the remote display/keypad. Optional wireless remote display/keypad the aqua logic wireless remote display/keypad (goldline part number aql-remote-rf-ps-x) must be mounted indoors or in a weath...

  • Page 11: 3. Plumbing

    3. Plumbing general pool equipment refer to the following guidelines and the diagram below. 1. Spa should be at or above the level of the pool. For raised spas: provide a means for the spa to overflow into the pool and install check valves in the spa return and the pool suction (see diagram) to prev...

  • Page 12: Turbo Cell

    Turbo cell the turbo cell (used for chlorine generation) should be plumbed after the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed before the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing dia...

  • Page 13: 4.  Electrical Wiring

    4. Electrical wiring the aqua logic control center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the control cent...

  • Page 14: Grounding and Bonding

    Grounding and bonding connect a ground wire from the primary electrical panel to the aqua logic ground bus bar. Also ground each piece of high voltage (120 or 240vac) equipment that is connected to the aqua logic control relays or circuit breakers. The aqua logic should also be connected to the pool...

  • Page 15

    High voltage (120/240v) pool equipment all aqua logic relays are double pole (they make/break both “legs” of 240v circuits) and are rated at 3hp/30a at 240v (1½hp/30a at 120v). Refer to the diagram below for typical relay wiring: ! Warning: do not use the aqua logic to control an automatic pool cove...

  • Page 16: Low Voltage Wiring

    Low voltage wiring valve actuators the aqua logic can control up to four 24v automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction (valve2) and return (valve1) valves. Valve3 and valve4 are for general purpose use (solar, water feature, in-floor cleaner, etc.). Fo...

  • Page 17: Heater

    Generic heaters 1. Wire heater to 120/240v power source per the instructions in the heater manual. The aqua logic does not control the power going to the heater. 2. Wire the aqua logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater...

  • Page 18

    Hayward heaters refer to the instructions in the heater manual for “2-wire remote thermostat” operation under “remote control connections” and the diagram on the following page: 1. Turn off power to heater 2. Wire aqua logic to terminals 1 & 2 (see diagram) 3. Leave jumper attached to terminals 4 & ...

  • Page 19

    Raypak rp2100 pool/spa heater 1. Turn power off to heater 2. Push the mode button to “spa” mode 3. Set the temperature to the maximum 4. Push the mode button to “off” 5. Lastly, plug the prewired connector in the p7 position on the board. ! Important: the heater will display “off” when it is being r...

  • Page 20

    Temperature sensors the aqua logic utilizes 10k ohm thermistor type sensors. Two sensors (water temperature and air temperature) are included. If the aqua logic is being used to control a solar heating system, a third “solar” sensor will be required. The sensors are provided with a 12 ft. Cable. If ...

  • Page 21

    I f multiple remote display/keypads are installed: never connect more than 2 wires to any terminal block. Two remotes can be wired back to the aqua logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wi...

  • Page 22: 5.  Configuration Setup

    5. Configuration setup after plumbing and wiring are complete, the aqua logic must be configured before attempting to operate. Configuration information is entered at the keypad and “tells” the aqua logic what equipment is connected and how each should be controlled. Accessing the configuration menu...

  • Page 23

    Logic will turn on the filter pump to circulate the water. If “pool and spa” is selected in the pool/spa sub-menu (see page 21), the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The heater(s) and chlorinator will...

  • Page 24

    21 solar config. + to view/change solar disabled solar-extend disabled solar priority disabled push to access solar options toggle between enabled and disabled (default) solar toggle between enabled and disabled (default) solar extend toggle between enabled and disabled (default) solar extend move t...

  • Page 25

    22 is selected, then the pool/spa suction and return valve actuators should be connected to the aqua logic. Pressing the pool/spa button on the display/key pad will allow the home- owner to alternate between pool and spa operation. Spa spillover when spa spillover is “enabled”, the homeowner will be...

  • Page 26

    23 note: the configuration parameters for all aux outputs are same as shown below for aux1. Ps-4 models have two aux outputs: aux1 and aux2. Ps-8 models have six aux outputs: aux1 through aux6. Aux1 config. + to view/change aux1 function manual on/off aux1 freeze disabled push to access aux1 options...

  • Page 27

    24 aux1 interlock if “enabled”, this feature will override the function (manual on/off, countdown timer, timeclock, selected above and turn the aux1 or aux2 relay off. This forced off condition occurs when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and ge...

  • Page 28

    In-floor cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the l...

  • Page 29: Before Startup

    26 6. System startup and checkout before startup before starting the aqua logic for the first time, be sure that the following items have been completed: 1. Pool/spa chemicals are within the recommended levels according to the chart on page 3. 2. Pool/spa salt level is between 2700 – 3400 ppm. 3. Pr...

  • Page 30: Fcc Statement

    3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see configuration menu/heater config.) is operating properly: • press the “filter” button once (for 2 speed pumps, this may require 2 pushes of the “filter” button) • the heater should turn off (“heater” led off)...

  • Page 31

    Limited warranty—pool automation & chlorination products 1/1/2004 this warranty statement is applicable to all pool automation and chlorination products manufactured by goldline controls, inc. (goldline) on or after january 1, 2004 . See the appropriate warranty statement for other goldline products...

  • Page 32

    North kingstown, ri 02852 usa ldline controls inc. G www.Goldlinecontrols.Com 888-921-7665 092042a aqua logic programming flow chart denotes conditional items } } ps-4 only ps-4 only pool/spa config. Lights config aux1 config aux2 config valve3 config valve4 config all timeclocks (7 or 2/5 day) time...