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  5. Owner's Manual

Hoist Fitness CL-2403 Owner's Manual

Summary of CL-2403

  • Page 1

    Note: both serial number and model number are required when ordering parts a ugust 2000 o wners manu al record serial number here customer service fax (800) 548-5438 (619) 578-7676 (619) 578-9558 cl-2403 fitness systems r hoist.

  • Page 2

    Contents a s s e m b ly i n s t r u c t i o n s fitness systems r hoist 2403 assembly page 1 instructions (step 1) ............................................................. Frame assembly (step 2) ........................................................ Parts listing ...............................

  • Page 3

    A s s e m b ly i n s t r u c t i o n s i n s t r u c t i o n s page - 2 2403 assembly standard allen wrench set (2.5mm, 3/32” - 5/16”) rubber mallet tape measure crescent wrench belt tensioning wrench (hoist tool sm374) step 1 tools required before beginning assembly please take the time to read the...

  • Page 4

    Fitness systems r hoist 2403 assembly page 3 a s s e m b ly i n s t r u c t i o n s.

  • Page 5

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y page - 4 2403 assembly step 2 fitness systems r hoist factory installation instruction only 1. All threaded holes should be tapped, except inserts. 2. All called out inserts must be installed before any assembly. 3. Put a drop of on bo...

  • Page 6

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2a fitness systems r hoist 2 - running base assembly 3 - front attachment assembly 4 - seat slide adjuster 5 - seat adjustment, rear mount 6 - seat adjuster, front mount 7 - seat adjustment, front mount lower 8 - 2” x 4” end cap 9...

  • Page 7

    A s s e m b ly i n s t r u c t i o n s page - 6 2403 assembly fitness systems r hoist 7 ab ab ab aa 66 10 10 2 9 10 9 a ab aa 3 10 aa ab a 8 aa a a aa aa aa ab 5 6 a ab 13 12 61 c 15 62 ac aq c ac aq 16 aa ab ac aq c ac aq c ac aq a 4 66.

  • Page 8

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y in this step, start by attaching the weight cage to the front attachment assembly and the seat adjustment, front mount lower assembly. Next lift machine to position rubber foot pads. Attach the two 2” delrin stoppers to the seat slide ...

  • Page 9

    A s s e m b ly i n s t r u c t i o n s page - 8 2403 assembly fitness systems r hoist a ab aa aa ab a aa ab a aa ab a aa ab a aa ab a 10 10 1 3 7 cb ab aa 55 55 b ab aa cb b factory installation instruction only factory install 6 threaded inserts (cb) to the weight cage (1)..

  • Page 10

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist 21 - shaft 22 - rubber grip 23 - aluminum ring 24 - foot rest assembly 25 - foot rest leg assembly 26 - shaft 56 - shaft (12 31/32” lg.) (12 9/32 lg.) (8 29/32” lg.) (4 7/16” lg.) 27 - rubber grip (36” lg.) part descriptions g - 1/2”-13 ...

  • Page 11

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 10 fitness systems r hoist (cut to fit) .550” (cut to fit) .550” 23 22 21 23 g g 24 g g cf cc cf cb 26 25 cf cf 27 56 g g cb 27 (cut to fit) .550” (cut to fit) .550”.

  • Page 12

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist in this step start by pressing two 1 3/8” o.D. X 1” i.D. Flanged oilites on both sides of the foot rest mount assembly. Next s . Then remove metal pin when finished. Bolts. Wrench tighten lide the rubber grip (cut to fit), and both flang...

  • Page 13

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 12 fitness systems r hoist g g 21 cf cf cc 28 ch j ah ah j ah bb bb ak bb ak ak ak bb 27 bb ak ak ah j ah j ah j ah ch bb (cut to fit) .400” (cut to fit) .400” 27 (cut to fit) .800” (cut to fit) .800”.

  • Page 14

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page 13 fitness systems r hoist start by sliding the 14 25/32” long shaft onto the small cam assembly and secure it on the second hole with the 3/8” x 2” spiral roll pin. Then, slide on 1.175” o.D. X .9375 i.D. X 36” rubber grip (cut to fit) until...

  • Page 15

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 14 fitness systems r hoist ak aj v ak 27 ch 31 cj g 30 27 cj 57 bb ak ch ah j ah j ah j cq v aj ak (cut to fit) (cut to fit) 29 factory installation instruction only #1) #2) #3) #4) check to see if flange is square. Adjust if necessary. Mea...

  • Page 16

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist 33 - center rh (brk) assembly 34 - add on rods 35 - add on weights 36 - weight selector pin 37 - guide rods 38 - weight bumpers 39 - guide rod bushings 40 - 41 lbs. Steel top weight 41 - 20 lbs. Intermediate weight 64 - add on weight bus...

  • Page 17

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 16 fitness systems r hoist 40 41 38 39 38 39 cp cn 37 37 cm 36 ck l al am m ag ah 34 n an ah n an ah for assembly instruction see page 30 for assembly see a-1 k aj ak 35 33 a-1 64 64 64 64 34.

  • Page 18

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist 42 - cam belt 44 - cam belt 45 - serrated clamps 46 - belt retainer shaft 47 - tube (110” lg.) (42” lg.) (1 5/8” x 2 1/16” lg.) part descriptions p - 3/8”-16 x 3/4” button head screw q - 1/4”-20 x 1 1/4” socket head screw r - 1/4”-20 x 3...

  • Page 19

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 18 fitness systems r hoist cl p ag ah p ag ah 42 ah ag p ah ag p b-2 p ag ah p ag ah cl q 45 ap q bd bd bd q q ap ap ap 45 45 for assembly see b-2 for assembly see b-1 bc cl q 44 b-1 q q ap bd bd ap note: 1. Belt smooth side down, always fo...

  • Page 20

    F r a m e a s s e m b l y in this step, attach the linear pillow block bearings to the seated assembly. Before sliding the seated assembly onto the long stand-off rail and the short stand-off rail, make sure the rails are apply with grease. Now attach (65) to (4). Bolts including all previously hand...

  • Page 21

    A s s e m b ly i n s t r u c t i o n s page - 20 2403 assembly fitness systems r hoist 14 cd cc 11 ae d ae d cd ae d cq ae ae 9 ae cd x 65 cq 4 x.

  • Page 22

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2i in this step start by pressing two 1” o.D. X 3/4” i.D. Flanged oilites into the seated frame assembly. Attach the range adjuster plate to the back adjuster seated assembly. Next insert the 3/4” x 4 27/32” shaft into the seated ...

  • Page 23

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 22 fitness systems r hoist ba f f 17 19 (grind to flush) (grind to flush) 14 u ce 20 ce ar e as 18.

  • Page 24

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s 48 - head rest upholstery assembly 49 - seat upholstery assembly 50 - back upholstery assembly 59 - back backing board 60 - head rest backing board part descriptions s - 5/16”-18 x 1 1/4” button head screw w - 5/16”-18 x 3” button head s...

  • Page 25

    A s s e m b ly i n s t r u c t i o n s 2403 assembly page - 24 fitness systems r hoist s ac aq ac aq w ac aq ac aq s aq ac ac aq ac aq s ac aq s 59 48 49 60 50

  • Page 26

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist 2403 assembly page 25 f r a m e a s s e m b l y step 2k in this step start by sliding one aluminum ring on both the right and left handles. Then slide on one rubber grip on each side. Place an aluminum end cap on the end of the handle. O...

  • Page 27

    2403 assembly page - 26 fitness systems r hoist 52 51 t t t 63 t t 23 51 t 58 23 t t a s s e m b ly i n s t r u c t i o n s 23 58 t t t 51 51.

  • Page 28

    2403 assembly page 27 fitness systems r hoist f r a m e a s s e m b l y step 2l a s s e m b ly i n s t r u c t i o n s start this step by attaching standard shield to the weight cage. Bolts. Wrench tighten 53 - standard shield (ssh168) part descriptions a - 1/2”-13 x 1 1/2” button head screw aa - 1/...

  • Page 29

    Fitness systems r hoist 2403 assembly page - 28 53 aa ab a aa ab a cb a s s e m b ly i n s t r u c t i o n s cb cb cb aa ab a aa ab a.

  • Page 30

    2403 assembly page 29 fitness systems r hoist f r a m e a s s e m b l y step 2m a s s e m b ly i n s t r u c t i o n s 40 - 41 lbs. Steel top plate 54 - stem part descriptions cm - top weight roll pin hardware descriptions slide the stem up into the 41 lbs. Steel top plate and secure with the top we...

  • Page 31

    Fitness systems r hoist 2403 assembly page - 30 54 cm 40 a s s e m b ly i n s t r u c t i o n s.

  • Page 32

    A s s e m b ly c a t a l o g 2403 assembly page 31 fitness systems r hoist p a r t l i s t i n g key # qty. Part number description 1 1 26-std-sx630 weight cage 2 1 26-std-sx628 running base assembly 3 1 26-std-sx666 front attachment assembly 4 1 26-std-st217 seat slide adjuster 5 1 26-std-sx175 sea...

  • Page 33

    Fitness systems r hoist 2403 assembly page - 32 h a r d w a r e l i s t i n g a s s e m b ly c a t a l o g key # qty. Part number description a 18 11-btn-12112wz 1/2"-13 x 1 1/2" button head screw b 2 11-btn-123wz 1/2"-13 x 3" button head screw c 6 11-hex-516314wz 5/16"-18 x 3 1/4" hex head screw d ...

  • Page 34

    Ow n e r s m a n u a l 2403 assembly page 33 fitness systems r hoist.

  • Page 35

    Ow n e r s m a n u a l 2403 assembly page 34 fitness systems r hoist b o l t s i z i n g c h a r t.

  • Page 36

    Fitness systems r hoist 2403 assembly page - 35 w a s h e r s i z i n g c h a r t small, sae, 26mm large, uss, 34mm large, uss, 25mm ow n e r s m a n u a l.

  • Page 37

    Ow n e r s m a n u a l 2403 assembly page 36 fitness systems r hoist w e i g h t r a t i o s the above chart shows the actual weight you are lifting when the ratios are applied. To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the ...

  • Page 38

    Ow n e r s m a n u a l 2403 assembly page 37 fitness systems r hoist.

  • Page 39

    Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. Warm up properly before engaging in weight res...

  • Page 40

    Ow n e r s m a n u a l 2403 assembly page 39 fitness systems r hoist.

  • Page 41: Ight

    Ow n e r s m a n u a l 2403 assembly page 40 fitness systems r hoist w e ight training exer c ise log sr w =sets =repetition per set = w e ight used s s exer cise to tals s s s s s s s s s s r r r r r r r r r r r r w w w w w w w w w w w w date.

  • Page 42

    Fitness systems r hoist 2403 assembly page - 41 ow n e r s m a n u a l.

  • Page 43

    Ow n e r s m a n u a l fitness systems r hoist 2403 assembly page -42 d e c a l p l ac e m e n t s 1 - 021-0004026 2 - 021-0003008 3 - 021-0004029 4 - 021-0013061 5 - 021-0003006 6 - 021-0012004 7 - 021-0003089 8 - 021-0003089 9 - 021-0003090 decal descriptions 1 3 4 5 6 2 9 3 7.

  • Page 44

    Page - 43 2403 assembly fitness systems r hoist ow n e r s m a n u a l d e c a l r e f e r e n c e this decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0003008 021-0003089 maint...

  • Page 45: Sea

    Fitness systems r hoist 2403 assembly page - 44 ow n e r s m a n u a l clcl start / end posi tion midpoint posi tion primar y: quadriceps glutes muscles trained adjust back pad angle (if necessary) . Be seated and select desired exercise weight. Place feet on footplate, then adjust seat to your forw...

  • Page 46: Parts.

    Ow n e r s m a n u a l page - 45 2403 assembly fitness systems r hoist d e c a l r e f e r e n c e serial # decal: always refer to the number shown on your piece of equipment when talking to customer service or ordering parts. W arning: to prevent the possibility of serious injur y , keep clear of a...

  • Page 47

    Page - 46 2403 assembly fitness systems r hoist ow n e r s m a n u a l r hoist d e c a l r e f e r e n c e this decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0003090 patent pe...

  • Page 48

    Fitness systems r hoist 2403 assembly page - 47 ow n e r s m a n u a l hoist fitness systems general maintenance information links, pull-pins, snap locks, swivels, weight stack pins: upholstery: guide rods: decals: nuts and bolts: belts and cables: f f f f f f f f f f f f f f f check all pieces for ...

  • Page 49

    Fitness systems r hoist 2403 assembly page - 48 ow n e r s m a n u a l continued: general maintenance information belt and cable tension: seat sleeves & oilites: linear bearings: f referring to the assembly/owners manual, when belts or cables are used check all bolts and attachments to be sure they ...

  • Page 50

    Page - 49 2403 assembly fitness systems r hoist ow n e r s m a n u a l.

  • Page 51

    Fitness systems r hoist 2403 assembly page - 50 ow n e r s m a n u a l hoist fitness systems limited lifetime warranty hoist fitness systems warrants this product to the to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective,...

  • Page 52

    Cl2403 foot plate replacement instructions cl2403 leg press a s s e m b ly i n s t r u c t i o n s.

  • Page 53

    Contents a s s e m b ly i n s t r u c t i o n s fitness systems r hoist 2403 assembly page 1 instructions ......................................................................... Original exercise arm assembly .................................. New exercise arm assembly ...............................

  • Page 54

    A s s e m b ly i n s t r u c t i o n s i n s t r u c t i o n s page 2 2403 assembly mallet 1/2” allen wrench - for flat bolts 3/8” allen wrench - for socket bolts snap ring pliers 9/16” wrench two people are required to safely perform this job before beginning assembly please take the time to read t...

  • Page 55

    A s s e m b ly i n s t r u c t i o n s o r i g i n a l e x e r c i s e a r m a s s e m b l y page 3 2403 assembly fitness systems r hoist.

  • Page 56

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 1-2 fitness systems r hoist 24 - foot rest assembly 25 - foot rest leg assembly 27 - rubber spacer 56 - 1” dia. X 4 7/16 shaft 56a - 1” dia. X 4 7/16 shaft 73 - 1/2-13 x 1 flat head bolt (wz) 124 - 1/2-13 x 6 ½ hex bolts (bz) 125 ...

  • Page 57

    A s s e m b ly i n s t r u c t i o n s 2403 assembly fitness systems r hoist page 5 step 2 27 step 1 56 73 73 27 25 124 126 125 27 56a 27 127 126 125 24 25 24.

  • Page 58

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 3-4 fitness systems r hoist 24 - foot rest assembly 25 - foot rest leg assembly 28 - foot rest mount assembly 73 - 1/2-13 x 1 flat head bolt (wz) 21 - stabilized pivot (12 31/32” long) 26 - stabilized pivot (8 29/32”long) part/har...

  • Page 59

    A s s e m b ly i n s t r u c t i o n s page 7 2403 assembly fitness systems r hoist 73 step 4 step 3 73 26 25 24 21 73 73 28 24.

  • Page 60

    A s s e m b ly i n s t r u c t i o n s e x e r c i s e a r m a s s e m b l y step 5 fitness systems r hoist 23 - aluminum ring 24 - foot rest assembly 24a - foot rest assembly 83 - #10-32 set screw 73 - ½ -13 x flat head bolt (wz) 123 - handgrip assembly part/hardware descriptions 2403 assembly page...

  • Page 61

    A s s e m b ly i n s t r u c t i o n s page 9 new foot rest assembly fitness systems r hoist 83 23 123 24a 2403 assembly old foot rest assembly 73 24.

  • Page 62

    Page 10 2403 assembly fitness systems r hoist a s s e m b ly i n s t r u c t i o n s n e w e x e r c i s e a r m a s s e m b l y.

  • Page 63

    A s s e m b ly i n s t r u c t i o n s e x e r c i s e a r m a s s e m b l y step 6-7 fitness systems r hoist 14 - retainer ring 21a - stabilized pivot (14.57” long) 24a - foot rest assembly 25 - foot rest leg assembly 26a - stabilized pivot (10.51” long) 28 - foot rest mount assembly part/hardware ...

  • Page 64

    A s s e m b ly i n s t r u c t i o n s page 12 2403 assembly fitness systems r hoist 14 21a 24a 28 14 26a 25 step 7 step 6 step 7 step 6 24a.

  • Page 65

    A s s e m b ly i n s t r u c t i o n s e x e r c i s e a r m a s s e m b l y step 8 fitness systems r hoist 21a - stabilized pivot (14.57” long) 24a - foot rest assembly 26a - stabilized pivot (10.51” long) 93 - 3/8 flat washer (wz) 95 - 3/8 flat washer (bz) 106 - 3/8 lock nut (wz) 121 - 3/8-16 x 1 ...

  • Page 66

    A s s e m b ly i n s t r u c t i o n s page 14 2403 assembly fitness systems r hoist 93 106 106 93 121 95 121 95 26a 21a 24a.

  • Page 67

    A s s e m b ly 2403 assembly page 15 fitness systems r hoist b z = b l a c k z i n c = w h i t e z i n c w z p a r t s / h a r w a r e l i s t i n g n e w p a r t s key # qty. Part number description 14 2 014-00150129 retainer ring 21a 1 026-01x0769 stabilized pivot (14.57" long) 23 2 026-01m0324 al...