1. DL manuals
  2. Hoist Fitness
  3. Home Gym
  4. CL-2415
  5. Owner's Manual

Hoist Fitness CL-2415 Owner's Manual

Manual is about: Home Gym

Summary of CL-2415

  • Page 1

    Note: both serial number and model number are required when ordering parts july 2000 o wners manu al record serial number here customer service fax (800) 548-5438 (619) 578-7676 (619) 578-9558 cl-2415 fitness systems r hoist.

  • Page 2

    Contents a s s e m b ly i n s t r u c t i o n s fitness systems r hoist 2415 assembly page 1 instructions (step 1) ............................................................. Frame assembly (step 2) ........................................................ Parts listing ...............................

  • Page 3

    A s s e m b ly i n s t r u c t i o n s i n s t r u c t i o n s page - 2 2415 assembly standard allen wrench set (2.5mm, 3/32” - 5/16”) crescent wrench belt tensioning wrench (hoist tool sm374) rubber mallet tape measure step 1 tools required before beginning assembly please take the time to read the...

  • Page 4

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 3 2415 assembly.

  • Page 5

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y page - 4 2415 assembly step 2 fitness systems r hoist factory installation instruction only 1. All threaded holes should be tapped, except inserts. 2. All called out inserts must be installed before any assembly. 3. Put a drop of on bo...

  • Page 6

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2a fitness systems r hoist in this step start by attaching (4) to (3), then attach (8) to (4). Next, attach (7) to (3) and (8). Attach (19) and (18) simultaneously to (8). Bolts only, they will be tightened later. Lift machine to ...

  • Page 7

    A s s e m b ly i n s t r u c t i o n s page - 6 2415 assembly fitness systems r hoist cq 4 7 8 18 19 28 28 28 28 a a aa ad aa ad a ad aa a aa ad a aa ad aa ad a ad aa a ad aa a aa ad a aa ad ab ae b b ab ae ae ab b cb cq cq 3 cr.

  • Page 8

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2b fitness systems r hoist in this step start by attaching (16) and (29) to (8). Insert all (30) as shown. Bolts only, they will be tightened later. Hand tighten 8 - base seat frame assy. 16 - cover plate selector 29 - 2” long del...

  • Page 9

    A s s e m b ly i n s t r u c t i o n s page - 8 2415 assembly fitness systems r hoist factory install all 1/2” inserts factory install all 1/2” inserts 16 29 29 30 30 30 ad aa c ad aa c 8.

  • Page 10

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2c fitness systems r hoist in this step start by attaching (ca) to (3). Make sure to put zerk fitting facing down on (ca). Next attach (cc) to (6) then slide (6) into (3) as shown. Insert all (31) and (30) where applicable. Bolts ...

  • Page 11

    A s s e m b ly i n s t r u c t i o n s page - 10 2415 assembly fitness systems r hoist ah ba e 45 ah ba ah ba ah ba ca 31 31 cc f ac af 31 6 f af ac 30 d d af af af cb 3.

  • Page 12

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2d fitness systems r hoist in this step start by attaching (ca) to (5). Make sure to put zerk fitting facing down on (ca). Next attach (5) to (3). Insert (31) and (32) where applicable. For the last step cover the shaft where it s...

  • Page 13

    A s s e m b ly i n s t r u c t i o n s page - 12 2415 assembly fitness systems r hoist e 33 ba ah ah ba ba ca ah 5 a aa ad aa ad af d d af ad aa ad aa a 31 32 3 cq cq cq.

  • Page 14

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2e fitness systems r hoist in this step start by pressing two of the (37) into (3). Take two of the (36) and place them over the two holes in the bottom of (3). Now slide two of the (21) into the holes. Make sure (21) are lube wit...

  • Page 15

    A s s e m b ly i n s t r u c t i o n s page - 14 2415 assembly fitness systems r hoist 37 37 36 36 23 22 aj cg 48 21 ce a-1 cf am n cd 35 34 af ac h g aq af aq af 3 21 al 2 ak 34 49 49 46 49 49 m see a-1 for assembly.

  • Page 16

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2f fitness systems r hoist in this step start by attaching (1) to the weight assy. (prior to attaching (ch)). Next secure three (cc) to (3) pulley brackets. Use seat clamp on all brackets. (fig. 1 ) slide (ch) into the top slot of...

  • Page 17

    A s s e m b ly i n s t r u c t i o n s page - 16 2415 assembly fitness systems r hoist cc 3 f ac af af ac f cc af ac f f ac af an f ap cc p af ac p an ap 44 p an ap f ac af bb 1 figure 1 figure 1 figure 3 figure 3 figure 2 figure 2 47 an q q an detail of belt set-up detail of belt set-up for assembl...

  • Page 18

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2g fitness systems r hoist in this step start by packing (cj) with bearing grease then attach (cj) to (12). Next insert (30) where applicable. Finally slide (12) onto (8). Screws. Wrench tighten 8 - base seat frame assy. 12 - seat...

  • Page 19

    A s s e m b ly i n s t r u c t i o n s page - 18 2415 assembly fitness systems r hoist 30 30 12 cj ag l ag l ag l ag l ag l cj ag l ag l ag l 8 30

  • Page 20

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2h fitness systems r hoist in this step start by inserting (cm) into (9) and secure it with (cn). Now attach (9) and (10) on both sides of (12). (9) should not be tightened until all the final adjustments. Next apply grease bearin...

  • Page 21

    A s s e m b ly i n s t r u c t i o n s page - 20 fitness systems r hoist a aa ad a aa ad r 38 cq r 27 26 8 s 10 s 9 ad aa a a aa ad 27 cm r r 26 38 r 20 17 ad aa t ad t aa 2415 assembly 12 cn r cn r cq cq cq cq.

  • Page 22

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2i fitness systems r hoist before attaching(43) to (9) use (cp) for this pull pin. Next screw (42) into (43). Now insert (ck) and slide (41) into (11). Attach (11) to (9) and then snap (cl) for linkage between (11) and (42). Next ...

  • Page 23

    A s s e m b ly i n s t r u c t i o n s page - 22 fitness systems r hoist 2415 assembly cl ac af 40 39 r 27 cp 11 41 ck ck 43 cl 42 h af 10 h 9 r r ac ae ab k ac ae ab k 13.

  • Page 24

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2j fitness systems r hoist in this step start by attaching (14) to (15) and then attach both (14) and (15) to (12). Bolts. Wrench tighten 12 - seat frame assy. 14 - upholstery back seat 15 - upholstery backing part descriptions j ...

  • Page 25

    A s s e m b ly i n s t r u c t i o n s page - 24 fitness systems r hoist 2415 assembly ae ab j ae ab j 12 15 14.

  • Page 26

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2k fitness systems r hoist in this step attach (24) to (6). Make sure the rubber lip wrapped around the plate. 6 - foot plate assy. 24 - rubber foot plate part descriptions hardware descriptions 2415 assembly page 25.

  • Page 27

    A s s e m b ly i n s t r u c t i o n s page - 26 fitness systems r hoist 2415 assembly 24 6.

  • Page 28

    A s s e m b ly i n s t r u c t i o n s f r a m e a s s e m b l y step 2l fitness systems r hoist in this step attach (25) to (3). Bolts. Wrench tighten 3 - weight cage assy. 25 - shield part descriptions a - 1/2-13 x 1 1/2” button head screw aa - 1/2” internal lock washer ad - 1/2” flat washer (whit...

  • Page 29

    A s s e m b ly i n s t r u c t i o n s page - 28 fitness systems r hoist 2415 assembly ad aa a ad aa a ad aa a ad aa a 25 3.

  • Page 30

    Key # qty. Part number description 1 1 26-std-sx145 belt anchor, adjustable 2 1 26-std-sx155 center rh brk(add-on) 3 1 26-std-sx688 weight cage assy. 4 1 26-std-sx690 cross connector assy. 5 1 26-std-sx691 front adaptor assy. 6 1 26-std-sx692 foot plate assy. 7 1 26-std-sx693 rear upper cross connec...

  • Page 31

    A s s e m b ly i n s t r u c t i o n s fitness systems r hoist 2415 assembly page 30 h a r d w a r e l i s t i n g key # qty. Part number description a 20 11-btn-12112wz 1/2-13 x 1 1/2" button head screw b 3 11-hex-516314wz 5/16-18 x 3 1/4" hex head screw c 2 11-hex-12512wz 1/2-13 x 5 1/2" hex head ...

  • Page 32

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 31 2415 assembly.

  • Page 33

    Fitness systems r hoist 2415 assembly page 32 a s s e m b ly m a n u a l b o l t s i z i n g c h a r t.

  • Page 34

    Fitness systems r hoist 2415 assembly page 33 a s s e m b ly m a n u a l w a s h e r s i z i n g c h a r t small, sae, 26mm large, uss, 34mm large, uss, 25mm.

  • Page 35

    A s s e m b ly m a n u a l fitness systems r hoist 2415 assembly page 34 w e i g h t r a t i o s the above chart shows the actual weight you are lifting when the ratios are applied. To find the actual weight you are lifting you would come down from the ratio being used and across from the number of ...

  • Page 36

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 35 2415 assembly.

  • Page 37

    Fitness systems r hoist 2415 assembly page 36 hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. ...

  • Page 38

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 37 2415 assembly.

  • Page 39: Ight

    Fitness systems r hoist 2415 assembly page 38 w e ight training exer c ise log sr w =sets =repetition per set = w e ight used s s exer cise to tals s s s s s s s s s s r r r r r r r r r r r r w w w w w w w w w w w w date a s s e m b ly m a n u a l.

  • Page 40

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 39 2415 assembly.

  • Page 41

    Ow n e r s m a n u a l fitness systems r hoist 2415 assembly page -40 d e c a l p l ac e m e n t s 1 - 021-0004026 2 - 021-0003008 3 - 021-0004029 4 - 021-0013080 5 - 021-0003011 6 - 021-0003006 7 - 021-0012004 8 - 021-0003090 decal descriptions 1 3 4 5 2 8 7 6.

  • Page 42

    Page - 41 2415 assembly fitness systems r hoist ow n e r s m a n u a l d e c a l r e f e r e n c e this decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0003008 021-0003011 maint...

  • Page 43: Rot

    Fitness systems r hoist 2415 assembly page 42 this decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. D e c a l r e f e r e n c e a s s e m b ly m a n u a l clcl start / end posi tion ...

  • Page 44: Parts.

    Ow n e r s m a n u a l page - 43 2415 assembly fitness systems r hoist d e c a l r e f e r e n c e serial # decal: always refer to the number shown on your piece of equipment when talking to customer service or ordering parts. W arning: to prevent the possibility of serious injur y , keep clear of a...

  • Page 45

    Page - 44 2415 assembly fitness systems r hoist ow n e r s m a n u a l r hoist d e c a l r e f e r e n c e this decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0003090 patent pe...

  • Page 46

    A s s e m b ly m a n u a l fitness systems r hoist page - 45 2415 assembly hoist fitness systems general maintenance information links, pull-pins, snap locks, swivels, weight stack pins: upholstery: guide rods: decals: nuts and bolts: belts and cables: f f f f f f f f f f f f f f f check all pieces ...

  • Page 47

    A s s e m b ly m a n u a l fitness systems r hoist page - 46 2415 assembly continued: general maintenance information belt and cable tension: seat sleeves & oilites: linear bearings: f referring to the assembly/owners manual, when belts or cables are used check all bolts and attachments to be sure t...

  • Page 48

    Fitness systems r hoist a s s e m b ly i n s t r u c t i o n s fitness systems r hoist page - 47 2415 assembly.

  • Page 49

    Fitness systems r hoist 2415 assembly page 48 hoist fitness systems limited lifetime warranty hoist fitness systems warrants this product to the to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, hoist fitness systems sh...