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Hoist Fitness RPL-5102 Owner's Manual

Manual is about: PLATE LOADED PREACHER CURL

Summary of RPL-5102

  • Page 1

    Customer service owner' s ma nua l 0308 - 000 fax (800) 548-5438 (858) 578-7676 (858) 578-9558 note: both serial number and model number are required when ordering parts record serial number here catalog number plate loaded preacher curl rpl-5102 **warning !** to prevent possible tipping, bolt this ...

  • Page 2: Contents

    Page 01 owner's manual instructions ..................................................................... Rpl-5102 assembly frame assembly .............................................................. Machine adjustment ..................................................... Pre-assembly................

  • Page 3: Instructions

    Page 02 owner's manual assembly instructions to locate any possible errors made during assembly. Rpl-5102 assembly if you are unable to correct the problem, call your authorized hoist dealer. Ensure correct operation. If you experience problems, first recheck the instructions be sure to have your se...

  • Page 4

    Page 03 owner's manual rpl-5102 assembly ***this page was intentionally left blank***.

  • Page 5: Frame Assembly

    Page 04 owner's manual rpl-5102 assembly frame assembly.

  • Page 6: Cabling Profile View

    Note: be sure the cable (20) runs between the pulleys (29, 30) and the guard rods as shown. 29 30 30 29 29 20 bottom section view note: removed for clarity. Page 05 cabling profile view rpl-5102 assembly owner's manual frame assembly - some parts may have been 20 30 guard rods 30 29 20 29.

  • Page 7: Frame Assembly

    Owner's manual rpl-5102 assembly page 06 note: - hand tighten hardware. - repeat assembly for opposite side. - install cable and pulleys at the same time. Frame assembly 53 77 78 54 4 53 67 29 8 guard rods 20 note: be sure to position the cable (20) between the guard rods as shown. 20 133 1/4" 3385.

  • Page 8: Frame Assembly

    Page 07 owner's manual - install cable and pulleys at the same time. Frame assembly rpl-5102 assembly note: - wrench tighten hardware. - repeat assembly for opposite side. Pulley (29) as shown. 67 53 53 77 20 29 29 be sure to position cable (20) between 8.

  • Page 9: Frame Assembly

    30 20 53 77 8 53 68 30 rpl-5102 assembly page 08 frame assembly - wrench tighten hardware. Note: owner's manual - install cable and pulleys at the - repeat assembly for opposite side. Same time. Guard rods 20 30 be sure to position cable (20) between the pulley (30) and the guard rods as shown..

  • Page 10: Frame Assembly

    Owner's manual page 09 - some parts may have been removed for clarity. Rpl-5102 assembly note: frame assembly 47 8 9 11.

  • Page 11: Frame Assembly

    Rpl-5102 assembly page 10 frame assembly - some parts may have been note: owner's manual - wrench tighten hardware. Removed for clarity. 58 53 77 27 58 53 64 11.

  • Page 12: Frame Assembly

    73 54 73 54 33 54 78 11 18 54 78 owner's manual removed for clarity. Frame assembly - hand tighten hardware. Rpl-5102 assembly note: - some parts may have been page 11.

  • Page 13: Frame Assembly

    3 54 48 48 74 78 18 54 2 note: owner's manual removed for clarity. Rpl-5102 assembly - hand tighten hardware. - some parts may have been page 12 frame assembly.

  • Page 14: Frame Assembly

    3 54 78 70 54 11 2 page 13 owner's manual - repeat assembly for opposite side. Removed for clarity. Frame assembly rpl-5102 assembly - hand tighten hardware. Note: - some parts may have been.

  • Page 15: Frame Assembly

    Note: owner's manual removed for clarity. Rpl-5102 assembly - wrench tighten hardware. - some parts may have been page 14 - wrench tighten all previously hand tighten hardware. Frame assembly 32 3 78 54 54 71 2.

  • Page 16: Frame Assembly

    35 78 75 54 13 54 11 owner's manual page 15 - some parts may have been removed for clarity. Frame assembly rpl-5102 assembly note: - wrench tighten hardware..

  • Page 17: Frame Assembly

    63 53 63 53 5 7 77 77 53 12 53 77 53 63 53 77 53 63 53 rpl-5102 assembly frame assembly page 16 - wrench tighten hardware. Note: - repeat assembly for opposite side. Owner's manual.

  • Page 18: Frame Assembly

    54 76 41 12 54 78 8 rpl-5102 assembly removed for clarity. Frame assembly - wrench tighten hardware. Note: - some parts may have been page 17 owner's manual.

  • Page 19: Frame Assembly

    Owner's manual note: removed for clarity. Frame assembly - wrench tighten hardware. Rpl-5102 assembly page 18 - some parts may have been 78 75 54 35 12 54 13.

  • Page 20: Frame Assembly

    Note: frame assembly - wrench tighten hardware. Page 19 - some parts may have been owner's manual removed for clarity. Rpl-5102 assembly 54 74 54 54 78 16 54 78 74 12.

  • Page 21: Frame Assembly

    40 15 40 14 39 62 78 78 19 39 62 14 frame assembly owner's manual - wrench tighten hardware. Rpl-5102 assembly note: page 20

  • Page 22: Frame Assembly

    15 78 42 16 19 page 21 owner's manual rpl-5102 assembly - repeat assembly for opposite side. Removed for clarity. Frame assembly - some parts may have been - wrench tighten hardware. Note:.

  • Page 23: Frame Assembly

    Note: owner's manual removed for clarity. Page 22 frame assembly rpl-5102 assembly - some parts may have been cabling profile view 49 15 34 20 note: be sure the cable (20) is inserted thru (15 & 19) as shown. 20

  • Page 24: Frame Assembly

    Note: rpl-5102 assembly into (15 & 19). Removed for clarity. - hand tighten hardware (49) frame assembly - some parts may have been page 23 owner's manual 15 49 20 34 49 34 19 note: be sure the cable (20) is inserted thru (15 & 19) as shown..

  • Page 25: Frame Assembly

    Note: owner's manual removed for clarity. Rpl-5102 assembly - wrench tighten hardware. - some parts may have been page 24 frame assembly 52 16 60 52 60 22 22.

  • Page 26: Frame Assembly

    52 60 16 22 - wrench tighten hardware. - some parts may have been page 25 owner's manual removed for clarity. Frame assembly rpl-5102 assembly note:.

  • Page 27: Frame Assembly

    - wrench tighten hardware. - some parts may have been note: rpl-5102 assembly page 26 removed for clarity. Owner's manual frame assembly 10 10 46 66 57 53 57 66 46 53.

  • Page 28: Frame Assembly

    Page 27 owner's manual rpl-5102 assembly - repeat assembly for opposite side. Removed for clarity. Frame assembly - some parts may have been - wrench tighten hardware. Note: 38 50 3 50 38 69 57 53 53 57 69 2.

  • Page 29: Frame Assembly

    60 60 52 17 21 52 note: owner's manual removed for clarity. Rpl-5102 assembly - wrench tighten hardware. - some parts may have been page 28 frame assembly.

  • Page 30: Frame Assembly

    Page 29 frame assembly rpl-5102 assembly owner's manual note: - wrench tighten hardware. - some parts may have been removed for clarity. Of pull pin (6) is as shown. 6 front view be sure the orientation 12 12 17 6 61.

  • Page 31: Frame Assembly

    Owner's manual - wrench tighten all previously it will be necessary to loosen some frame hardware to re-align the rpl-5102 assembly frame and retighten bolts. - some parts may have been - wrench tighten hardware. Page 30 hand tightened hardware. Frame assembly removed for clarity. Note: now that the...

  • Page 32: Machine Adjustment

    20 20 78 4 adjus t to adjust tension of cable (20). Rpl-5102 assembly step 1: note: then adjust position of pulley (4) step 2: hand tightened hardware. - some parts may have been - be sure bumper (43) stays in machine adjustment wrench tighten nuts (77 & 78). - once desired tension is reached, remov...

  • Page 33: Pre-Assembly

    Owner's manual rpl-5102 assembly page 32 pre-assembly 65 56 37 45 23 24 23 14 14 23 45 37 56 65 23 24 31 31 24 24 11 43 54 78 24 24 31 8 54 72 25 25 12 24 24 44 28 17 16 26 26 26 26 24 24 15 19 31 detail view for (15 & 19) 36 36 31 31 15.

  • Page 34: Decal Placement

    Owner's manual page 33 rpl-5102 assembly note: - all decals are centered unless otherwise stated. - some parts may have been removed for clarity. Decal placement 90 86 91 81 82 86 79 85 84 80 84 85 83 87 87 89 88 17.

  • Page 35: Decal Reference

    021-0003405 021-0003341 serial # decal 021-0003320 021-0003113 021-0003135 021-0003008 owner's manual rpl-5102 assembly page 34 decal reference.

  • Page 36: Decal Reference Continued

    Owner's manual page 35 rpl-5102 assembly decal reference continued 021-0003334 021-0018022 021-0003230 021-0004032.

  • Page 37: Decal Reference Continued

    021-0003691 021-0003725 owner's manual rpl-5102 assembly page 36 decal reference continued.

  • Page 38: Part List

    Item no. Part number description qty 1 026-01pl2236 top cap w/inserts 1 2 026-01x3294 rear upright left assembly 1 3 026-01x3377 rear upright right assembly 1 4 026-01x2026 adjustable pulley mount 1 5 026-01x2402 foot plate assembly 2 6 026-01x2849 rachet pull-pin assembly 1 7 026-01x2975 foot plate...

  • Page 39: Part List Continued

    Item no. Part number description qty 36 026-01m0936 aluminium ring: 1.00" i.D. 2 37 026-01m0937 end cap: aluminum 1.0" i.D. 2 38 026-01m1185 weight horn shaft 15.00"lg. 4 39 026-01m2043 bolt stand-off 2 40 026-01m2320 end cap: domed 2.25" o.D. 2 41 026-01m2348 shaft 1.375" x 6.35" lg. 1 42 026-01m23...

  • Page 40: Part List Continued

    Item no. Part number description qty 71 011-0407016 1/2"-13unc x 3.00" hhb (wz) 2 72 011-0407000 1/2"-13unc x 3.50" hhb (wz) 2 73 011-0407047 1/2"-13unc x 4.00" hhb (wz) 2 74 011-0107014 1/2"-13unc x 5.00" hhb (wz) 4 75 011-0107036 1/2"-13unc x 5.75" hhb (wz) 2 76 011-0107066 1/2"-13unc x 7.50" hhb ...

  • Page 41: Abbreviations

    Owner's manual page 40 rpl-5102 assembly bz = black zinc wz = white zinc hhb = hex head bolt fhcs = flat head cap screw bhcs = button head cap screw shcs = socket head cap screw shss = socket head shoulder screw abbreviations.

  • Page 42: Bolt Sizing Chart

    Owner's manual page 41 rpl-5102 assembly 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4" 1 3/4" 1 1/4" 3" 3 1/2" 2 1/2" 2 3/4" 3" 3 1/2" 2 1/2" 3 1/4" 2 1/4" 1 1/2" 1 3/4" 1" 1 1/2" 1" 1 1/4" 2" 2" 5/1...

  • Page 43: Bolt Sizing Chart

    Owner's manual page 42 rpl-5102 assembly 3" 3/8" bhcs 1/4" hhb 0" 1" 1 1/4" 3/4" 1 1/2" 0" 1" 0" 1/2" fhcs 0" 3/8" fhcs 3/8" shcs 1 3/4" 2 3/4" 3/4" 1 1/4" 3/4" 0" 1" 2 1/4" 1 1/2" 2" 2 1/2" 1" 3/4" 3/4" (continued) bolt sizing chart.

  • Page 44: Washer Sizing Chart

    Owner's manual page 43 rpl-5102 assembly 013-0002003 1/4" flat washer small, sae, 13mm 013-0102026 1/2" flat washer large, uss, 34mm 014-0018001 1/2" long spacer 3/8" fender washer 013-0003002 plastic 1 1/16" 026-01pl151 fender washer 013-0402005 3/8" flat washer large, uss, 25mm 013-0002004 3/8" fl...

  • Page 45: Washer Sizing Chart

    Owner's manual page 44 rpl-5102 assembly 026-01m0211 1/4" long flanged spacer 026-01m0198 1/2" long flanged spacer 026-01m0760 1/2" long heavy flanged spacer 026-01m211t 1/4" long heavy flanged spacer 026-01m0532 11/16" long heavy flanged spacer 026-01m0551 1" long heavy flanged spacer 026-01m0788 ....

  • Page 46: Maintenance Schedule

    Owner's manual page 45 rpl-5102 assembly your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. Commercial maintenance daily daily weekly weekly weekly daily home maintenance weekly weekly weekly 3 months 3 month...

  • Page 47: Hoist Fitness Systems

    Owner's manual page 46 rpl-5102 assembly hoist fitness systems general maintenance information links, pull-pins, snap hooks, swivels, weight stack pins: *check all pieces for signs of visible wear or damage. *check springs in snap hooks and pull-pins for proper tension and alignment. *if the spring ...

  • Page 48: Weight Training Tips

    Owner's manual page 47 rpl-5102 assembly always consult your physician before starting any exercise program. To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your rpl-5102 hoist® fitness system, it ...

  • Page 49: T Tr

    Owner's manual rpl-5102 assembly page 48 total s s = s ets r = repetitio n per s et w = weig ht us ed we ig h t tr ai n in g e x e r c is e l o g rr w sr w ws r ws sr rw ws sr w ws w s r rw s rs r w ws r date exercis e s.

  • Page 50: Hoist Fitness Systems

    Owner's manual rpl-5102 assembly page 49 hoist fitness systems limited lifetime warranty hoist fitness systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, hoist fitn...