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Hoist Fitness RPL-5201-A Owner's Manual

Manual is about: Late Loaded Pull Down Home Gym

Summary of RPL-5201-A

  • Page 1

    Fax (858) 578-7676 (858) 578-9558 customer service (800) 548-5438 record serial number here machine code owner' s ma nua l note: both serial number and model number are required when ordering parts a07 rpl-5201-a plate loaded pull down.

  • Page 2: Contents

    02 04 21 23 25 26 29 32 33 35 37 38 39 41 42 page 01 owner's manual exercise log...................................................................... Rpl-5201-a assembly limited warranty............................................................ Instructions ..........................................

  • Page 3: Instructions

    Page 02 owner's manual assembly instructions to locate any possible errors made during assembly. Rpl-5201-a assembly if you are unable to correct the problem, call your authorized hoist dealer. Ensure correct operation. If you experience problems, first recheck the instructions be sure to have your ...

  • Page 4

    ***this page was intentionally left blank*** page 03 owner's manual rpl-5201-a assembly.

  • Page 5: Frame Assembly

    Rpl-5201-a assembly owner's manual page 04 frame assembly.

  • Page 6: Frame Assembly

    Note: - hand tighten hardware. Frame assembly owner's manual page 05 rpl-5201-a assembly 69 86 55 37 94 21 69 10

  • Page 7: Frame Assembly

    Frame assembly note: - wrench tighten hardware. Owner's manual rpl-5201-a assembly page 06 76 19 71 93 14 63 21 96 15 32 63.

  • Page 8: Frame Assembly

    64 88 64 94 64 20 21 64 38 88 94 frame assembly - some parts may have been - hand tighten hardware. Removed for clarity. Note: owner's manual page 07 rpl-5201-a assembly.

  • Page 9: Frame Assembly

    11 8 89 64 56 56 94 64 20 21 frame assembly note: - hand tighten hardware. - some parts may have been removed for clarity owner's manual rpl-5201-a assembly page 08.

  • Page 10: Frame Assembly

    64 11 8 83 64 94 frame assembly note: - hand tighten hardware - repeat assembly for opposite side. Page 09 owner's manual rpl-5201-a assembly.

  • Page 11: Frame Assembly

    11 8 84 64 36 64 94 - wrench tighten hardware. - wrench tighten all previously hand tightened hardware. Frame assembly note: owner's manual rpl-5201-a assembly page 10

  • Page 12: Frame Assembly

    - some parts may have been removed for clarity. Note: - wrench tighten hardware. Frame assembly page 11 owner's manual rpl-5201-a assembly 91 22 94 64 19 properly installed view note: be sure bolt (91) is installed so bolt head fits into hex bolt lock, as shown..

  • Page 13: Frame Assembly

    Frame assembly note: - wrench tighten hardware. Rpl-5201-a assembly owner's manual page 12 94 22 21 90 64 4 properly installed view note: be sure bolts (90) are installed so bolt head fits into hex bolt lock, as shown..

  • Page 14: Frame Assembly

    - repeat assembly for opposite side. Note: - wrench tighten hardware. Frame assembly page 13 owner's manual rpl-5201-a assembly 64 63 51 70 64 93 93 63 63 78 78 63 5 7 94 22.

  • Page 15: Frame Assembly

    Frame assembly note: - wrench tighten hardware. - repeat assembly for opposite side. Rpl-5201-a assembly owner's manual page 14 112 step 2 64 64 41 13 94 3 step 1 13 59 59 39 73.

  • Page 16: Frame Assembly

    Removed for clarity. - repeat assembly for opposite side. Note: - wrench tighten hardware. - some parts may have been frame assembly page 15 owner's manual rpl-5201-a assembly 17 44 18 94 prevent damage to your equipment. Gently release arms (18,19) to once hardware is fully tightened, note: 20

  • Page 17: Frame Assembly

    Owner's manual page 16 rpl-5201-a assembly frame assembly note: - wrench tighten hardware. - repeat assembly for opposite side. - some parts may have been removed for clarity. 68 82 68 64 45 64 82.

  • Page 18: Frame Assembly

    Properly installed view 1 35 35 note: be sure cable (1) runs between pulleys (35) and guard pins as shown. 77 63 16 35 1 63 93 bolt in/out to give the cable a minimum of 3/8" with jam nut tightened proper tension. Re-tighten jam nut. Securely to ensure proper connection. Fine tuning: loosen jam nut ...

  • Page 19: Frame Assembly

    - wrench tighten hardware. - repeat assembly for opposite side. Note: frame assembly rpl-5201-a assembly owner's manual page 18 24 43 75 48 94 23 18 17.

  • Page 20: Frame Assembly

    - some parts may have been removed for clarity. Note: - wrench tighten hardware. Frame assembly page 19 owner's manual rpl-5201-a assembly 74 2 22 62 110

  • Page 21: Frame Assembly

    Frame assembly note: - wrench tighten hardware. - repeat assembly for opposite side. Owner's manual rpl-5201-a assembly page 20 63 63 11 63 67 81 42 60 19 9 52 80 93.

  • Page 22: Frame Assembly

    Frame assembly note: - wrench tighten hardware. - wrench tighten all previously hand tightened hardware. - some parts may have been removed for clarity. Page 21 owner's manual rpl-5201-a assembly *important* now that the rpl-5201-a is completely assembled take time to assure that your unit is assemb...

  • Page 23: Machine Adjustment

    85 3/4" wo/ rubber foot 86" w/ rubber foot major adjustment: loosen 16mm flanged nuts (96) and cable anchor jam nuts (97). Adjust stop assemblies (15) for both press-arms so that the distance from the floor to the highest point of the machine matches this drawing. Be sure to re-tighten 16mm flanged ...

  • Page 24: Machine Adjustment

    Loosen 16mm flanged nut (96) and adjust leveling major adjustment: foot assembly (15) so that all unit foot pads are in contact with the floor. Once the proper height the floor, be sure to re-tighten 16mm flanged nut. Is reached and all foot pads are in contact with 95 15 21 machine adjustment page ...

  • Page 25: Pre Assembly

    79 40 66 40 66 49 28 28 27 15 96 12 18 57 16 28 17 40 27 95 34 28 15 79 27 28 31 33 34 6 12 40 30 27 20 66 30 26 27 21 25 40 96 66 66 94 28 79 26 79 31 53 24 79 40 23 17 27 18 33 49 29 79 28 27 16 22 58 46 13 29 30 58 47 66 27 30 28 113 64 19 85 31 31 64 50 95 25 113 pre assembly owner's manual rpl-...

  • Page 26: Decal Placement

    105 107 109 104 106 100 100 99 105 97 103 101 98 98 102 108 note: unless otherwise stated. - all decals are centered decal placement owner's manual page 25 rpl-5201-a assembly.

  • Page 27: Decal Reference

    021-0018022 decal reference owner's manual rpl-5201-a assembly page 26 021-0003341 021-0003113 021-0003230 021-0003334 021-0003320 021-0003543 800 lbs. Maximum weight rating.

  • Page 28: Decal Reference Continued

    021-0003405 serial # decal 021-0003710 021-0003008 021-0003135 021-0003688 decal reference continued owner's manual page 27 rpl-5201-a assembly no tic e.

  • Page 29

    ***this page was intentionally left blank*** owner's manual rpl-5201-a assembly page 28.

  • Page 30: Part List

    Part list note: some of these parts may come pre-installed page 29 owner's manual rpl-5201-a assembly item no. Part number description qty. 1 010-01c0407 cable assembly: rpl-5201-a 81 3/8" lg. 1 2 022-01pd2056 seat pad assembly 1 3 022-01pdr018 roller pad 5.00" x 8.00" lg. 2 4 026-01x2396 rear link ...

  • Page 31: Part List Continued

    Part list continued note: some of these parts may come pre-installed page 30 owner's manual rpl-5201-a assembly item no. Part number description qty. 41 026-01m1032 shaft 1.00" x 2.97" lg. 1 42 026-01m1185 weight horn shaft 15.00"lg. 4 43 026-01m2043 bolt stand-off 2 44 026-01m2356 end cap: domed Ø ...

  • Page 32: Part List Continued

    Part list continued note: some of these parts may come pre-installed owner's manual page 31 rpl-5201-a assembly item no. Part number description qty. 81 011-0101016 3/8"-16unc x 2.75" bhcs (wz) 4 82 011-0101020 1/2"-13unc x 1.00" bhcs (wz) 4 83 011-0407042 1/2"-13unc x 1.00" hhb (wz) 4 84 011-040701...

  • Page 33: Abbreviations

    Shcs = socket head cap screw shss = socket head shoulder screw bz = black zinc wz = white zinc hhb = hex head bolt fhcs = flat head cap screw bhcs = button head cap screw abbreviations page 32 owner's manual rpl-5201-a assembly.

  • Page 34: Bolt Sizing Chart

    Bolt sizing chart 3 3/4" owner's manual page 33 rpl-5201-a assembly 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4" 1 3/4" 1 1/4" 3" 3 1/2" 2 1/2" 2 3/4" 3" 3 1/2" 2 1/2" 3 1/4" 2 1/4" 1 1/2" 1 3/4" 1"...

  • Page 35: Bolt Sizing Chart

    3" 3/8" bhcs 1/4" hhb 0" 1" 1 1/4" 3/4" 1 1/2" 0" 1" 0" 1/2" fhcs 0" 3/8" fhcs 3/8" shcs 1 3/4" 2 3/4" 3/4" 1 1/4" 3/4" 0" 1" 2 1/4" 1 1/2" 2" 2 1/2" 1" 3/4" 3/4" (continued) bolt sizing chart owner's manual page 34 rpl-5201-a assembly.

  • Page 36: Washer Sizing Chart

    013-0002003 1/4" flat washer small, sae, 13mm 013-0102026 1/2" flat washer large, uss, 34mm 014-0018001 1/2" long spacer 3/8" fender washer 013-0003002 plastic 1 1/16" 026-01pl151 fender washer 013-0402005 3/8" flat washer large, uss, 25mm 013-0002004 3/8" flat washer small, sae, 21mm 013-0102020 3/...

  • Page 37: Washer Sizing Chart

    026-01m0211 1/4" long flanged spacer 026-01m0198 1/2" long flanged spacer 026-01m0760 1/2" long heavy flanged spacer 026-01m211t 1/4" long heavy flanged spacer 026-01m0532 11/16" long heavy flanged spacer 026-01m0551 1" long heavy flanged spacer 026-01m0788 .81" long heavy flanged spacer 026-01m0780...

  • Page 38: Maintenance Schedule

    Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. Commercial maintenance daily daily weekly weekly weekly daily home maintenance weekly weekly weekly 3 months 3 months 3 months clean; upholstery inspect; lin...

  • Page 39: Hoist Fitness Systems

    Hoist fitness systems general maintenance information links, pull-pins, snap hooks, swivels, weight stack pins: *check all pieces for signs of visible wear or damage. *check springs in snap hooks and pull-pins for proper tension and alignment. *if the spring sticks or has lost its rigidity, replace ...

  • Page 40: Weight Training Tips

    Use this manual to guide you through the basic exercises you can perform on your rpl-5201-a hoist® fitness system. To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program. Always consult your physician before starting any exercise p...

  • Page 41

    ***this page was intentionally left blank*** owner's manual rpl-5201-a assembly page 40

  • Page 42: T Tr

    Exercis e total s s = s ets r = repetitio n per s et w = weig ht us ed date rr w sr w ws r ws sr rw ws sr w ws w s r rw s rs r w ws r we ig h t tr ai n in g e x e r c is e l o g s page 41 owner's manual rpl-5201-a assembly.

  • Page 43: Hoist Fitness Systems

    Page 42 owner's manual rpl-5201-a assembly hoist fitness systems limited lifetime warranty hoist fitness systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, hoist fi...