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Holder Tractor C992 Operating Manual

Summary of C992

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    C992 holder tractor operating manual.

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    © 2015 holder tractors inc. All rights reserved. Due to continuous development and improvements of holder tractors as well as various model options, there may be differences between this operating manual and your c992 tractor. No legal claims can be derived from any information, illustrations, and d...

  • Page 3: Table Of Contents

    Table of contents chapter 1. Overview 1 overview of c992 manual 2 conventions used in c992 manual (?) 2 owner’s kit 3 brif overview of c992 tractor 3 applications of c992 tractor 4 registration and warranty 4 chapter 2. Safety and accident prevention 5 general safety guidelines 6 safety guidelines w...

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    Chapter 3. Routine inspection before every shift 13 getting ready for routine inspection 14 1. Checking battery and battery disconnect switch 14 2. Checking tires 15 3. Checking cab and rear view mirrors 16 4. Checking lights 16 5. Checking windscreen washer system 18 6. Checking horn and reverse al...

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    Chapter 6. Driving procedures 32 getting ready to drive 33 starting engine 33 inch pedal 34 driving hydrostatic tractor 35 fine speed adjustment dial 36 engaging/disengaging parking brake 37 engaging differential lock 39 driving with trailer 40 chapter 7. Task-oriented procedures 42 taking proper ac...

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    Chapter 8. Attachments-related procedures 53 installing a pto shaft 54 engaging pto 54 disengaging pto 56 removing a pto shaft 56 getting ready to work with attachments 58 attachments in compound with tipping system 59 safety guidelines when attaching counterweights 59 calculating front/rear weights...

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    Switching functions 73 operating green hydraulic connections with joystick 74 operating blue hydraulic connections with joystick 75 operating yellow hydraulic connections with joystick 76 operating electro-hydraulic implement relief 76 adjusting control sensitivity (hysteresis) 77 operating tipping ...

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    Adjusting track gauge 96 coding digital speed display when switching to different tires/wheels 97 shutting down tractor 97 preserving engine 98 removing hydraulic oil 98 recommissioning tractor after shutdown 99 bleeding fuel system 101 tilting cab 101 lowering cab 102 replacing a light bulb 103 app...

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    Appendix 6. Fluids and lubricants 118 appendix 7. 12-v light bulbs 119 appendix 8. Spare parts 120 vii.

  • Page 10: Chapter 1. Overview

    Chapter 1. Overview this chapter describes the following: overview of c992 manual 2 conventions used in c992 manual (?) 2 owner’s kit 3 brif overview of c992 tractor 3 applications of c992 tractor 4 registration and warranty 4.

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    1. Overview 2 overview of c992 manual this operating manual is designed for the operator of the c992 holder tractor. It contains the information on how to operate the tractor in a safe, correct, and efficient manner. The purpose of this manual is to provide the operator with essential knowledge on h...

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    1. Overview 3 owner’s kit the c992 tractor is delivered to a customer with the owner's kit which contents may vary depending on the model option. In general, the owner's kit contains the following: l operating manual l maintenance schedule l service book l folder for tractor papers l two ignition ke...

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    1. Overview 4 specification metric imperial l 92 hp engine oil 5w40 diesel fuel low sulfur applications of c992 tractor the c992 holder tractor is a 4-season tractor and designed to be used for the following: l agriculture and forestry applications l mowing and ground care l snow removal l street cl...

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    Chapter 2. Safety and accident prevention this chapter lists mandatory safety guidelines that the operator must follow at all times in order to avoid any dangers, damage to the tractor and equipment, and voided warranty. This chapter describes the following: general safety guidelines 6 safety guidel...

  • Page 15: General Safety Guidelines

    2. Safety and accident prevention 6 general safety guidelines the c992 holder tractor is a powerful and high tech vehicle, designed with enhanced safety features. However, if the tractor is not operated or maintained properly, it can lead to a hazardous situation. Due to improper handling of the tra...

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    2. Safety and accident prevention 7 safety guidelines with respect to particular situations this sections defines safety guidelines that the operator must follow in order to avoid or prevent certain hazards. Risk of accident while driving warning: failure to comply with the following guidelines coul...

  • Page 17: Risk Of Electric Shock

    2. Safety and accident prevention 8 l while driving on a slope, ensure that the center of gravity does not exceed the tipping limit. Lower center of gravity reduces the risk of tipping over. L ensure proper tire pressure and track width depending on the load. Risk of being entangled with moving part...

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    2. Safety and accident prevention 9 voltage safety distance (m) safety distance (ft.) > 1 kv 1.0 3.5 110 kv 3.0 10.0 220 kv 4.0 13.5 1380 kv 5.0 17.0 unknown voltage above 5.0 above 17.0 table 2-1. Safety distance to overhead power lines risk of chemical burns from battery acid warning: failure to c...

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    2. Safety and accident prevention 10 l as highly recommended by holder, allow only an authorized service technician to work on the hydraulic or brake system of the tractor. L secure the tractor and attachments to prevent uncontrolled movements before floating pressure from the hydraulic or brake sys...

  • Page 20: Risk Of Slipping

    2. Safety and accident prevention 11 l follow the safety instructions of a respective product as detailed on its msds. L wear proper ppe in compliance with the health and safety rules and regulations applicable in your area. L safety gloves and protective eyewear (glasses or goggles) must be worn at...

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    2. Safety and accident prevention 12 disposal guidelines and environmental protection to dispose of waste produced while operating the tractor: l in case of spills, immediately absorb a spilled product with the appropriate absorbent mats or binding agents, as specified in the corresponding msds, and...

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    Chapter 3. Routine inspection before every shift this chapter describes the sequence of mandatory verification procedures that the operator must carry out before every shift to ensure that the tractor is in proper operational condition. The order of the verification procedures ensures the operator's...

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    3. Routine inspection before every shift 14 getting ready for routine inspection warning: failure to comply with the following guidelines could result in a potentially hazardous situation. L the mandatory verification procedures must be carried out before every shift. L all safety and protection dev...

  • Page 24: 2. Checking Tires

    3. Routine inspection before every shift 15 note: the power supply from the battery can be cut off completely or switched on with the removable red key. 2. Ensure that all battery terminals and cables are secured and not damaged. 3. Inspect the battery for any signs of leaks. 4. If you detect any fa...

  • Page 25: 4. Checking Lights

    3. Routine inspection before every shift 16 note: inappropriate tire pressure will reduce service life of tires, increase rolling resistance, which leads to greater fuel consumption, and may reduce driving comfort. 9. If you detect any faults or non-compliance, refer to troubleshooting chapter. Othe...

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    3. Routine inspection before every shift 17 2. Check the front low-beam headlights. A. Set the light switch into position 2. The light switch illuminates. B. Ensure that the front low-beam headlights are turned on. 3. Check the front upper headlights. A. Turn the upper headlight switch on. B. Ensure...

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    3. Routine inspection before every shift 18 12. Set all switches to their default positions. 13. If you detect any non-functional lights, refer to troubleshooting chapter. Otherwise, continue this routine inspection and go to the next routine procedure. 5. Checking windscreen washer system this rout...

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    3. Routine inspection before every shift 19 before checking the horn and reverse alarm: 1. Ensure that the ignition key is on, but the engine is off. To check the horn and reverse alarm: 1. Press the horn button at the end of the multifunction lever. The alarm will sound. 2. Set the program switch t...

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    3. Routine inspection before every shift 20 to check the level of hydraulic oil: 1. Bring all tractor hydraulics and attachments downward. 2. To ensure a more accurate level reading for hydraulic oil, float hydraulic pressure from all six tractor hydraulic systems: a. For all six hydraulic float but...

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    3. Routine inspection before every shift 21 to check the level of brake fluid: caution: improper handling of brake fluid may lead to respiratory irritation. In case of contact with eyes or skin, clean the affected area with water. Refer to first aid measures section in the material safety data sheet...

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    3. Routine inspection before every shift 22 danger: any loose, damaged, or missed components used for the trailer coupling can cause the trailer to tip over or roll off creating a hazardous situation, which if not avoided, will result in serious or fatal injuries. To check the trailer coupling: 1. 2...

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    3. Routine inspection before every shift 23 9. Approach the right side of the cab from outside and locate the filter mat housing pull out tray. Carefully pull the tray out and inspect the heater core filter. If the heater core filter is heavily clogged, replace it. Otherwise, clean the heater core f...

  • Page 33: 16. Checking Engine Oil

    3. Routine inspection before every shift 24 5. If you detect any faults or non-compliance, refer to troubleshooting chapter. Otherwise, continue the routine inspection and go to the next routine procedure. 15. Checking radiator and dirt screens this routine procedure verifies that the radiator and r...

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    3. Routine inspection before every shift 25 to check engine oil: warning: dump platform can unintentionally fall down if not properly secured. Failure to comply could result in serious or fatal injuries. 1. Pull out the dipstick from the round opening in the left rear side of the orange fender panel...

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    3. Routine inspection before every shift 26 warning: never check coolant when the engine is hot. You can suffer serious burns from extremely hot pressurized coolant. 1. Carefully remove the black radiator cap and inspect the coolant level in the radiator. Coolant must be visible in the radiator fill...

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    3. Routine inspection before every shift 27 1. Unlatch the strap clamp on the air filter housing and loosen the hose clamp. 2. Lift the engine filter housing and unlatch the three filter housing cover clamps. 3. Pull off the housing cover and clean the engine air filter housing. Caution: do not wash...

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    3. Routine inspection before every shift 28 1. Remove the left rear orange fender to ease the access to the alternator v-belt. 2. Under the battery in between the radiator and engine, locate the v-belt and inspect it for wear and cracks. 3. Test the tension of the v-belt: push it down or try to flip...

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    3. Routine inspection before every shift 29 5. Grease the center drive shaft u-joints until the grease comes out. Ensure that the grease gets into the lubrication nipple. 6. Move the lower drive shaft until the lubrication nipple is easily accessible? 7. Grease the lower drive shaft u-joints. Ensure...

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    Chapter 4. Tractor description.

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    Chapter 5. Tractor technical data ..

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    Chapter 6. Driving procedures this chapter contains procedures describing how to drive the c992 holder tractor. Warning: failure to comply with the following guidelines could result in serious or fatal injuries, and damage to the tractor. Only the operators who are aware of the safety guidelines def...

  • Page 42: Getting Ready To Drive

    6. Driving procedures 33 getting ready to drive warning: failure to comply with the following guidelines could result in serious or fatal injuries, and damage to the tractor. To prevent any accidents while driving the tractor: l drive according to the rules and regulations applicable in your area. L...

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    6. Driving procedures 34 do not run the engine in enclosed spaces without proper ventilation or exhaust extraction. Failure to comply will result in serious or fatal injuries. 1. No one is near the tractor. 2. Drive direction switch is in neutral. 3. Drive program switch is set to 0. 4. Parking brak...

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    6. Driving procedures 35 6. If the engine does not start, pause for one minute and then repeat step 4 again. If after two attempts the engine does not start, see troubleshooting chapter. 7. Let the engine run for at least 20 seconds to allow engine oil to circulate. 8. Go to driving hydrostatic trac...

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    6. Driving procedures 36 symbol position of high/low cable gear range ground speed range recommended applications s (fast, schnell in german) low high gear 0-30 km/h (0-16.5 mph) 36 km/h (22 mph) maximum with dual drive driving to a location with attachments not in use no symbol middle not applicabl...

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    6. Driving procedures 37 degree from zero in position 0 to the maximum in position 11. The speed preset on the fine speed adjustment dial is controlled by the power requirements of the attachment. If while operating the attachment, for example, plowing with the fine speed adjustment dial in position...

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    6. Driving procedures 38 4. If the tractor has non-automatic parking brake system, set the parking brake switch to on position. Ensure that the light in the parking brake switch and the parking brake indicator in the instrument panel flash and then remain lit indicating that the parking brake is ful...

  • Page 48: Engaging Differential Lock

    6. Driving procedures 39 engaging differential lock the purpose of a differential lock is to lock both axles 1:1 so that all four wheels will spin at the same speed in a low traction situation. Engaging the differential lock creates extreme shear forces in the gear system that can easily damage the ...

  • Page 49: Driving With Trailer

    6. Driving procedures 40 note: if the differential lock cannot be switched off due to tension, carry out brief steering movements to both sides until the differential lock releases. (picture?) driving with trailer this procedure describes how to drive the tractor with a trailer. The c992 tractor is ...

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    6. Driving procedures 41 bring the tractor to a complete stop before switching between high and low gear to avoid damage to the tractor. To drive with a trailer: 1. Set the high/low cable to position l for low gear. Note the maximum traction is available in low gear. 2. Drive with a trailer as descr...

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    Chapter 7. Task-oriented procedures this chapter contains procedures describing how to perform specific tasks. Warning: failure to comply with the following guidelines could result in serious or fatal injuries, and damage to the tractor. Only the operators who are aware of the safety guidelines defi...

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    7. Task-oriented procedures 43 taking proper actions when alarm sounds the alarm system consists of external and internal automatic horns with two distinctive audible warnings, and a set of light indicators in the instrument panel. The alarm system warns the operator of certain conditions that, if l...

  • Page 53: Parking Tractor

    7. Task-oriented procedures 44 3. Check, if the engine oil pressure indicator in the instrument panel is lit while you are driving. 4. If step 3 is true: 1. Shut down the tractor. 2. See troubleshooting chapter. 5. Check, if the parking brake indicator in the instrument panel is lit. 6. If step 5 is...

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    7. Task-oriented procedures 45 l keep fuel away from the battery. L do not exceed fuel tank capacity. Failure to comply could result in serious or fatal injuries, and damage to the tractor. Caution: improper handling of diesel fuel may result in poisoning or slipping. See safety and accident prevent...

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    7. Task-oriented procedures 46 l do not adjust the driver's seat while driving. L ensure that the seat locks after every adjustment. Failure to comply may lead to loss of control over the tractor, which may result in serious or fatal injuries. To adjust the backrest inclination: 1. Sitting in the dr...

  • Page 56: Wearing Seat Belt

    7. Task-oriented procedures 47 to adjust the inclination of the armrest: 1. Turn the armrest inclination adjustment wheel clockwise to raise the armrest, and turn it counterclockwise to low the armrest. Note: the air-sprung driver's seat adjusts automatically to an operator's weight when the operato...

  • Page 57: Heating Rear-View Mirror

    7. Task-oriented procedures 48 heating rear-view mirror this procedure provides instructions on how to heat the rear-view mirror . This option is available if the winter package is installed on the tractor. To heat the rear-view mirror: 1. Ensure that the engine is running. 2. Turn on the mirror hea...

  • Page 58: Preheating Engine Oil

    7. Task-oriented procedures 49 2. Adjust the blower fan speed as needed. For low speed, press the blow fan switch down half way. For high speed, press the switch down all the way. Note: the ventilation system operates in two modes: supplying fresh air and air recirculation. By default, the ventilati...

  • Page 59: Towing C992

    7. Task-oriented procedures 50 to open the roof hatch: 1. Grasp the handle on the roof hatch. 2. Press and hold the button on the side of the handle. 3. Push the handle up. The roof hatch opens gradually. Using roof hatch as emergency exit this procedure provides instructions on how to use the roof ...

  • Page 60: Transporting/loading C992

    7. Task-oriented procedures 51 3. Set the high/low cable to the middle position. 4. Set the drive direction switch to neutral. 5. Set the drive program switch to 0. Note: steering without hydraulic assistance, when the engine is off, requires extra force. 6. Ensure that the towing speed does not exc...

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    7. Task-oriented procedures 52 connecting a device to 12-v accessory socket this procedure provides instructions on how to connect a portable electric device to the tractor accessory socket. To connect a device to the 12-v accessory socket: 1. Remove the cap from the 12-v accessory socket. 2. Ensure...

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    Chapter 8. Attachments-related procedures this chapter contains procedures describing how to handle and operate the tractor with attachments. Warning: failure to comply with the following guidelines could result in serious or fatal injuries, and damage to the tractor. Only the operators who are awar...

  • Page 63: Installing A Pto Shaft

    8. Attachments-related procedures 54 installing a pto shaft the pto (power take-off) allows power from the engine to be transmitted to an attachment via a pto shaft. Pto shafts are unique for each attachment type and can be installed at the front or rear, if equipped, of the tractor. This procedure ...

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    8. Attachments-related procedures 55 warning: if an attachment is not installed properly, it may tip, roll off, or fall to the ground, creating a hazardous situation, which if not avoided, could result in serious or fatal injuries. To engage the pto: 1. Bring the tractor to a complete stop: a. Set t...

  • Page 65: Disengaging Pto

    8. Attachments-related procedures 56 note: if pto speed is 540, engine speed for most of the attachments is 2200 rpm. If pto speed is 1000 rpm, engine speed is 2390 rpm for most of the attachments. Warning: if you need to leave the cab when pto is engaged, disengage pto (follow disengaging pto proce...

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    8. Attachments-related procedures 57 before removing a pto shaft, ensure the following: 1. Tractor is parked on level ground with no inclination. 2. Tractor is stationary: a. Drive direction switch is in neutral b. Drive program switch is set to 0. C. Parking brake is engaged. 3. For enhanced protec...

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    9. Getting ready to work with attachments 58 getting ready to work with attachments the c992 holder tractor is designed to be used with a variety of attachments such as l winter service equipment such as blowers, plows, and others l cargo beds l cultivating implements l mowers l street maintenance e...

  • Page 68

    9. Getting ready to work with attachments 59 1. Set the travel direction lever to neutral when leaving the cab. 2. Set driving programme switch to 0. 3. Activate parking brake. There are two mounting categories (categories of attachments): l category 1 - bolt diameter 22 mm l category 2 - bolt diame...

  • Page 69

    9. Getting ready to work with attachments 60 warning: failure to comply with the following guidelines could result in serious or fatal injuries, and damage to the tractor. L when attaching implements to the front and rear three-point linkages, never exceed the permissible gross weight, the permissib...

  • Page 70: Adjusting Arrester Hooks

    9. Getting ready to work with attachments 61 5. Calculate the actual rear axle load (t h tat ) according to the following formula: t h tat = g tat - t v tat 6. Enter the values calculated in steps 1-5 into the front/rear weight comparison table. 7. Enter twice the value (two tires) of the actual tir...

  • Page 71

    9. Getting ready to work with attachments 62 7 lift hook 8 wedge bolt the spring washers under the nut (8) in the same direction mounting. Lateral (is there any other?) adjustment of the arrester hook 1. Measure the bolt distances at your attachment. 2. Loosen the wedge bolts on both sides. 3. Move ...

  • Page 72: Coupling An Attachment

    9. Getting ready to work with attachments 63 l do not turn the top links too far apart from one another. L ensure that threads are uniformly screwed into the spindle with at least five thread courses. L check the thread length before attaching implements. 1. Lift the height adjustment lever. 2. Shif...

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    9. Getting ready to work with attachments 64 failure to comply with the following can result in serious or fatal injuries, and damage to the tractor. L do not smoke or light an open fire while handling hydraulic fluid. L do not allow hydraulic fluid l to contact exhaust system. Warning: risk of slip...

  • Page 74: Detaching An Attachment

    9. Getting ready to work with attachments 65 detaching an attachment this procedure provides instructions on how to detach an attachment. To detach an attachment: danger: risk of accident from improper dismounting of attachments in case of improper decoupling (detachment), the attachment can tip, ro...

  • Page 75: Operating Joystick

    9. Getting ready to work with attachments 66 if floating position is switched on, the attachment can be moved by outside influences or move out of the way of obstacles. The attachment is guided on the ground. Transport protection if the joystick function is blocked, you can prevent an inadvertent co...

  • Page 76

    9. Getting ready to work with attachments 67 joystick level joystick direction longitudinal (forward, backward) transverse (left, right) 0 (without button) front lift y0 forward: lower back: lift floating position on keypad right front plug-type coupling x0 floating position x0 on keypad 2 1 (button...

  • Page 77

    9. Getting ready to work with attachments 68 9 driving direction reverse 10 front light-out, plug-in coupling green operating the multi-function joystick (picture) special functions button 3: quantity distributor ii or power outlet, e.G. For additional valve on device (present to customer's request)...

  • Page 78

    9. Getting ready to work with attachments 69 danger: risk of accident from improper usage of the tractor the tractor can tip if the inclination adjustment is operated when the front hydraulics are lowered. If you disregard these guidelines, there is a possibility of severe or fatal injuries. Note: b...

  • Page 79

    9. Getting ready to work with attachments 70 1. Press key (15). Led-display in button (15) and (14) remains lit until the front lift has been lifted completely. 2. Set the lifting speed with dial switch (13). Note: pushing the button (15, 16) again or moving the joystick (10) forward or back stops l...

  • Page 80

    9. Getting ready to work with attachments 71 l push button (8) at the multifunction joystick or button (20) on the keypad. The led indicator in button (20) lights up, i.E. The lift can be moved by external effect. L deactivate the float position by pushing one of the buttons (18, 19, 20) or by holdi...

  • Page 81

    9. Getting ready to work with attachments 72 switching front lift between single-acting and double-acting this procedure provides instructions on how to switch the front lift between single-acting and double- acting. To switch the front lift between double-acting and single-acting: note: the front l...

  • Page 82: Switching Functions

    9. Getting ready to work with attachments 73 10 the set volume current limit refers to the max. Joystick movement. You can save several joystick functions. Procedure storage 1. Switch on master switch (11) for working hydraulics. 2. Push joystick (10) without any button or select a joystick function...

  • Page 83

    9. Getting ready to work with attachments 74 3. Float position front lift 4. Floating position for blue hydraulic coupling 5. Floating position inclination adjustment 6. Floating position of the side adjustment 7. Vine-tying machine possible functions on the button (3) at the multifunction joystick....

  • Page 84

    9. Getting ready to work with attachments 75 floating position for green hydraulic couplings* danger risk of accident from improper usage of the tractor never stand underneath attachments or tipping systems. When the floating position is switched on, a lifted implement falls quickly or slowly to the...

  • Page 85

    9. Getting ready to work with attachments 76 when the floating position is switched on, a lifted implement falls quickly or slowly to the ground, depending on the weight. If you disregard these guidelines, there is a possibility of severe or fatal injuries. Procedure 1. Push button (26) on the foil ...

  • Page 86

    9. Getting ready to work with attachments 77 without electrohydraulic implement relief, the attached implement rests with its entire weight on the ground in floating position. With electrohydraulic implement relief*, it is possible to transfer part of the attached implement weight to the carrier tra...

  • Page 87: Operating Tipping System

    9. Getting ready to work with attachments 78 a relief pressure below 30 bar (lightweight devices) leads to frequent control processes, since the accumulator cannot act yet. This control sensitivity sets the characteristics of the implement relief. 1. Push the mode button twice within three seconds. ...

  • Page 88: Operating Rear Lift

    9. Getting ready to work with attachments 79 when the floating position is switched 1. Set the shift lever (a) at the rear in the "tipping device*" position upwards. 2. Switch on master switch (11) for working hydraulics. Lifting 1. Push button (1) and push the joystick (10) back at the same time. T...

  • Page 89

    9. Getting ready to work with attachments 80 1. Push button (1) and push the joystick (10) back at the same time. The tail lifting device* is lifted proportionally. Guide joystick (10) back into the center position; lifting stops. Operating floating position danger risk of accident from improper usa...

  • Page 90

    9. Getting ready to work with attachments 81 if you disregard these guidelines, the tractor set the travel direction lever to neutral when leaving the cab. Set driving programme switch to 0. Activate parking brake. If you disregard these guidelines, there is a possibility of severe injuries or damag...

  • Page 91: Operating Flow Divider I

    9. Getting ready to work with attachments 82 figure_c 992_04 the delivery flow from flow dividers i and ii can be combined with the connection line*. This then yields a delivery flow of 0-50 l/min. Procedure 1. Set the changeover lever (1) in the articulation area so it points downward. The flow div...

  • Page 92: Operating Flow Divider Ii

    9. Getting ready to work with attachments 83 the flow divider i* is used for driving a hydraulic motor in a device such as a salt spreader, hedge cutter or the like with a variable power requirement. The working speed of the attachment can be adjusted independently of the tractor's engine speed. The...

  • Page 93: Operating Power Hydraulics

    9. Getting ready to work with attachments 84 the flow divider ii* is used for driving a hydraulic motor in a device such as a salt spreader, hedge cutter or the like with a variable power requirement. The working speed of the attachment can be adjusted independently of the tractor's engine speed. Th...

  • Page 94

    9. Getting ready to work with attachments 85 1. Connect the hydraulic hoses of the attachment to screw-type couplings (1) and (2), and to leak oil coupling (3). 2. Unlock the catch on the safety switch (4) and press the switch downwards. The indicator light in the switch lights up. 3. Increase the s...

  • Page 95: Flow Dividers Instructions

    9. Getting ready to work with attachments 86 procedure advice the adjustable accessories hydraulic pump* attempts to retain the specified oil quantity via the implement plug and the potentiometer, even if the engine speed is reduced. The oil quantity is reduced during a decrease of engine speed only...

  • Page 96

    9. Getting ready to work with attachments 87 advice switch off the flow dividers i and ii and implement pump immediately after use so that the hydraulic oil does not heat up unnecessarily. Advice the maximum pressure (set pressure) of the adjustable accessories hydraulic pump is 280 bar. Attachments...

  • Page 97: Functions)

    Chapter 10. Special options (additional functions) this chapter contains procedures corresponding to additional, enhanced functions of the tractor, which are available as special options if requested by a customer. This chapter contains the following procedures: engaging special drive system (sds) 8...

  • Page 98

    10. Special options (additional functions) 89 engaging special drive system (sds) this procedure provides instructions on how to engage the special drive system (sds). Sds is designed for higher driving comfort and only available in low gear range. When sds is engaged, the ground speed is controlled...

  • Page 99

    10. Special options (additional functions) 90 to engage the dual drive system: caution: bring the tractor to a complete stop for switching between high and low gear to avoid damage to the tractor. 1. Ensure that the high/low cable is set to high gear. 2. Set the drive program switch to 2. 3. Drive t...

  • Page 100

    Chapter 11. Maintenance procedures this chapter contains maintenance procedures. Danger: failure to comply with the following can result in serious or fatal injuries, and damage to the tractor. Maintenance and repair work should be performed as described in this manual and only by licensed technicia...

  • Page 101

    11. Maintenance procedures 92 applying corrosion protector 104 checking bubble formation in air conditioner 104 engaging emergency start-up for dual drive system 105 releasing parking brake (from tension?) 105 replacing a fuse 106 disconnecting/connecting battery 108.

  • Page 102: Following Maintenance Plan

    11. Maintenance procedures 93 getting ready for maintenance work warning: failure to comply with the following guidelines may result in serious or fatal injuries, damage to the tractor and environment. In general, to avoid any dangers, damage to the tractor, and voided warranty while performing main...

  • Page 103: Jacking Up Tractor

    11. Maintenance procedures 94 procedures must be performed. Use the figures in the following table as a reference to relate operating hours to driven distance. Operating hours driven km driven mi. 1 50 31 10 500 310 150 7500 4660 300 15000 9320 600 30000 18641 1500 75000 46602 table 11-1. Operating ...

  • Page 104: Replacing A Wheel

    11. Maintenance procedures 95 tip direct contact of the jack with the tractor can damage the corrosion protection. Use a suitable piece of wood ( ?) between the jack and lifting point. 2. Jack up the tractor only at the indicated jacking points at the rear and front . Tightening wheel nuts and threa...

  • Page 105: Adjusting Track Gauge

    11. Maintenance procedures 96 note: if directional tires are installed, ensure that the direction arrows point in the forward rotating direction. 5. Remove the wheel and install a new one. 6. Install and tighten all six wheel nuts by hand. 7. Lower the jack until the tractor is resting on the ground...

  • Page 106: Tires/wheels

    11. Maintenance procedures 97 coding digital speed display when switching to different tires/wheels this procedure provides instructions on how to code the digital speed display when you install different from previously used type or size of tires/wheels. To code the digital speed display when switc...

  • Page 107: Preserving Engine

    11. Maintenance procedures 98 to shut down the tractor: preserving engine this procedure provides instructions on how to preserve the engine. Before preserving the engine: 1. Read and follow the manufacture's instructions for the corrosion-protection oil to be used for preserving engine. To preserve...

  • Page 108

    11. Maintenance procedures 99 danger of poisoning risk of fire from hot exhaust system. Warning against improper use of the tractor if you disregard these guidelines, there is a possibility of severe injuries resulting from accidents in road traffic. L check the steering ability of the hydraulic ste...

  • Page 109

    11. Maintenance procedures 100 wear suitable personal protective equipment when handling fluids and lubricants (safety clothing, safety goggles, safety gloves). Immediately change soaked clothing and shoes. After eye contact, rinse thoroughly (at least 10 minutes) with clear water and immediately se...

  • Page 110: Bleeding Fuel System

    11. Maintenance procedures 101 bleeding fuel system this procedure provides instruction how to bleed the fuel system if air has entered the fuel system. Air can enter the fuel system due to the following: l empty fuel tank l fuel filter replacement l leak in the fuel system l repairs to the fuel sys...

  • Page 111: Lowering Cab

    11. Maintenance procedures 102 during installation, observe that there will not be any crushing of limbs. Always wear personal protection (goggles, protective gloves) during assembly work). Cabin can fall down carefully and evenly lift the tractor cabin. Work below the the lifted cabin is permitted ...

  • Page 112: Replacing A Light Bulb

    11. Maintenance procedures 103 to lower the cab: replacing a light bulb this procedure provides instructions on how to replace a light bulb. Before replacing a light bulb: warning: hot and fragile failure to comply with the following could result in injuries and damage to equipment. L do not touch a...

  • Page 113

    11. Maintenance procedures 104 to replace an upper headlight, indicator, and position light bulb: 1. Unscrew the light trim. 2. Remove the protective rubber cap from behind the light bulb housing. 3. Detach the plug connector from the light bulb. 4. Rreplace the defective bulb with a new one accordi...

  • Page 114

    11. Maintenance procedures 105 to check bubble formation in the ac: 1. Look through the sight glass and check whether there are any air bubbles. 2. If bubbles are found, contact the nearest holder service center. Engaging emergency start-up for dual drive system this procedure provides instructions ...

  • Page 115: Replacing A Fuse

    11. Maintenance procedures 106 without functioning parking brake, the tractor may roll away if not secured with wedges. Disregarding this information could result in serious or fatal injuries, and damage to the tractor. 1. Secure the tractor with wedges. 2. Pull the protective sleeve off towards the...

  • Page 116

    11. Maintenance procedures 107 fuse # capacity corresponding parts, functions f07 15 a l full beam l full beam indicator lamp f08 15 a dipped beam f09 15 a front wiper interval f10 20 a warning light f11 15 a l radio 30 l interior light f12 25 a air conditioner f13 20 a l 2-pole socket 15 l driver's...

  • Page 117

    11. Maintenance procedures 108 fuse # capacity corresponding parts, functions f31 15 a l solenoid valve l front/rear pto shaft f32 15 a bucher hydraulic pin 23, supply switch on, off f33 15 a bucher electronics pin 05 f34 15 a bucher electronics pin 34 f35 20 a l drive control unit electronics bosch...

  • Page 118

    11. Maintenance procedures 109 to disconnect the battery: 1. Cut off the battery with the battery disconnect switch. 2. Locate the battery behind the left rear wheel under the orange fender cover. 3. Remove the protective cap from the negative terminal (only?). 4. Detach the negative cable and move ...

  • Page 119

    Chapter 12. Troubleshooting high coolant temperature 111 low engine pressure oil 111.

  • Page 120: High Coolant Temperature

    12. Troubleshooting 111 high coolant temperature delete this text and replace it with your own content. Low engine pressure oil delete this text and replace it with your own content..

  • Page 121: Appendix

    Appendix this section contains the following: appendix 1. Engine, drive unit, and fuel system data 113 appendix 2. Tightening torque 115 appendix 3. Fill volumes 116 appendix 4. Tires 116 appendix 5. Weights, loads 117 appendix 6. Fluids and lubricants 118 appendix 7. 12-v light bulbs 119 appendix 8...

  • Page 122

    13. Appendix 113 appendix 1. Engine, drive unit, and fuel system data manufacturer deutz ag model designation td2011 l04w exhaust level eu level iii a design vertical in-line mode of operation four-stroke diesel cooling liquid injection method direct number of cylinders 4 cylinder bore 96 mm stroke ...

  • Page 123

    13. Appendix 114 controller speed controller integrated into the front coverq injection nozzle, opening pressure multihole nozzle, 180 bar + 10 bar / 2610 psi + 145 psi start of pumping 2° ± 0.5° according to ot drive pump hydrostat axial piston pump, type 11 vg50 ep nominal pressure 300 bar / 4350 ...

  • Page 124

    13. Appendix 115 appendix 2. Tightening torque hexagon bolts and stud bolts m 8 m 10 m 12 m 14 m 16 nm ft-lb. Nm ft-lb. Nm ft-lb. Nm ft-lb. Nm ft-lb. Bolt quality 8.8 25 18 49 36 86 63 135 100 210 155 bolt quality 10.9 35 26 69 50 120 88 190 140 295 217 gearbox, axles, wheels nm ft-lb. Hexagon bolts...

  • Page 125: Appendix 3. Fill Volumes

    13. Appendix 116 appendix 3. Fill volumes caution: hydraulic oil biodegradability all attachments connected to the tractor hydraulics must be filled with he oils to maintain the biodegradability of hydraulic oil. Trace amounts of mineral oil worsen the biodegradability, but they do not influence the...

  • Page 126

    13. Appendix 117 id tire/wheel approximate max. Speed (km/h) outer width (cm), wheel installed narrow wide 033363 275/70 r18 at3 (not homologated?) 37.0 not applicable 140 id tires/wheels carrying capacity inner tire pressure (bar/psi) index on each axel (kg) rec. Empty max. Loaded 132025 10.5/80-18...

  • Page 127

    13. Appendix 118 appendix 6. Fluids and lubricants tractor part fluid/lubricant type specification viscosity grade season engine multigrade engine oil (synthetic?) acea e9-08/e7-02; api ch-4/c5-4; ci-4 cg-4 sm sae 5w-40 all year hydraulic tank (driving and working hydraulics) hydraulic oil shell he ...

  • Page 128

    13. Appendix 119 appendix 7. 12-v light bulbs light type power output low-beam light h7 55 w high-beam light h7 55 w front indicator light 21 w rear indicator light 21 w tail light 10 w 012028 license plate light 5 w working spotlight 55 w brake light 21 w 012032 reverse movement spotlight 21 w uppe...

  • Page 129: Appendix 8. Spare Parts

    13. Appendix 120 appendix 8. Spare parts part name order number sealing ring for oil drain screw 010395 18x24 cu engine oil filter, long 797135 1174416 fuel filter 782971 1194696 valve cover seal 798097 4102940 deutz air filter cartridge 029760 15300 engine v-belt for khd fan 798095 (10 x 1250) toot...