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IAI ECON-*-*-CC series Instructions Manual

Manual is about: CC-Link X-SEL series; RCS-C series; E-Con series

Summary of ECON-*-*-CC series

  • Page 1

    Cc-link instruction manual ver. 5.0 x-sel rcs-c e-con iai corporation.

  • Page 2: Safety Precautions

    Cc-link safety precautions read these “safety precautions” carefully before selecting a model and to ensure proper use of the product. The precautions shown below allow you to use the product safely and prevent harm to you and others and damage to property from occurring. Be sure to observe these pr...

  • Page 3

    Cc-link installation ● do not use the product in any place where there are dangerous objects such as combustibles, inflammables, and explosives. Failure to do so may result in ignition, inflammation, or explosion. ● avoid use in any place where drops of water or oil droplets drip onto the main unit ...

  • Page 4

    Cc-link ● in the event of a power failure, turn off the power. Failure to do so may result in personal injury or product damage due to abrupt movement of the product during recovery from the power failure. ● when abnormal heat, smoke, or offensive odors occur in the product, turn off the power immed...

  • Page 5

    Cc-link ● when installing the product, do not hold its moving parts or cables. Failure to do so may result in personal injury. ● be sure to use our genuine cable product between the actuator and controller. For components such as the actuator, controller and teaching box, use a combination of our ge...

  • Page 6: Contents

    Cc-link contents 1. Overview ············································································································ 1 2. Interface specifications ······················································································ 2 3. X-sel···································...

  • Page 7

    Cc-link 4. Rcs-c and e-con···························································································· 47 4.1 models ············································································································································ 47 (1) rcs-c ·············...

  • Page 8

    Cc-link 1. Overview cc-link stands for control & communication link, which is a field network system. It is possible to construct the systems of x-sel, rcs-c, and e-con with wire saving by connecting each of these controllers to this cc-link. The x-sel controller has two types of remote device stati...

  • Page 9

    Cc-link 2. Interface specifications item specification communications standard cc-link ver1.0 (*1) communications speed 10m/5m/2.5m/625k/156kbps (selection with rotary switch) communications system broadcast polling system synchronization system frame synchronization system encoding system nrzi tran...

  • Page 10

    Cc-link 3. X-sel the cc-link compatible x-sel controller has the following two types: a. Remote device station: number of i/o points = max. 256 points each b. Remote i/o station: number of i/o points = 16 points each 3.1 remote device station 3.1.1 models the cc-link compatible x-sel controller hand...

  • Page 11

    Cc-link (1) compact type (j type) for single axis for two axes for three and four axes cc-link board expansion slot cc-link board cc-link board x-sel-j□-1-cc0-□ x-sel-j□-2-cc0-□ x-sel-j□-3-cc0-□ x-sel-j□-4-cc0-□ note: for items of single axis and two axes, a pio board cannot be installed. For those ...

  • Page 12

    Cc-link (2) general type (k type) ● the cc-link board is inserted into the standard slot (i/o1: leftmost). ● either of an expansion i/o board (*1) or sio board (*2) can be inserted into the expansion slot. ● when an expansion i/o board (*1) is not used, it is not required to supply 24v dc to the io ...

  • Page 13

    Cc-link 3.1.2 cc-link board (1) names of each part monitor led station number setting rotary switch communications speed setting rotary switch cc-link communications connector 6.

  • Page 14

    Cc-link (2) rotary switches the following can be carried out by rotary switches: a. Setting of station number b. Setting of communications speed a. Setting of station number in the cc-link, a maximum of 64 stations can be connected. The station number is set in the 1 to 64 range by the two rotary sw...

  • Page 15

    Cc-link b. Setting of communications speed the communications speed is set by the rotary switch br. Rotary switch selection number communications speed 0 156kbps 1 625kbps 2 2.5mbps 3 5mbps 4 10mbps setting to 5 or more prohibited error (3) display of monitor leds the four leds mounted on the front ...

  • Page 16

    Cc-link 9.

  • Page 17

    Cc-link 3.1.3 setting of i/o parameters (assignment of i/o ports) the x-sel i/o ports used in the cc-link are set. X-sel allows a variety of settings of different i/o ports with i/o parameters. (for further information, refer to the x-sel controller instruction manual.) the typical setting methods a...

  • Page 18

    Cc-link (2) factory-configured parameters (standard setting) no. Parameter name input range set value remarks 1 i/o port assignment type 0 – 20 1 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety...

  • Page 19

    Cc-link (3) cc-link connection with standard i/o ports the following are settings in cases where 16 points each for input and output are used from the first standard i/o ports of x-sel and other i/o ports are not used. X-sel (j type) not used (none for single axis and two axes) input port no. 000 – ...

  • Page 20

    Cc-link x-sel i/o parameter no. Parameter name default (reference) input range setting remarks 1 i/o port assignment type 1 0 – 20 1 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety.) 2 standard...

  • Page 21

    Cc-link (4) combined use of cc-link board and i/o board a. The following is the setting in the case where automatic assignment allocates 256 points each for input and output to the cc-link board as the standard i/o ports as well as 32 points for input and 16 points for output to the expansion i/o bo...

  • Page 22

    Cc-link x-sel i/o parameter no. Parameter name default (reference) input range setting remarks 1 i/o port assignment type 1 0 – 20 1 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety.) 2 standard...

  • Page 23

    Cc-link b. The following is the setting in the case where fixed assignment makes the expansion i/o board ia-103-x-32 (input: 32 points, output: 16 points) used as the standard i/o ports and 256 points each for input and output assigned to the cc-link board as the general i/o ports. The j type has th...

  • Page 24

    Cc-link x-sel i/o parameter no. Parameter name default (reference) input range setting remarks 1 i/o port assignment type 1 0 – 20 0 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety.) 2 standard...

  • Page 25

    Cc-link 18.

  • Page 26

    Cc-link (5) x-sel i/o port numbers the standard i/o port numbers of x-sel are shown below. The x-sel port numbers and functional assignment can be changed with i/o parameters. (for further information, refer to the x-sel controller instruction manual.) port no. Function port no. Function 000 program...

  • Page 27

    Cc-link (6) correspondence between x-sel i/o port number and plc address plc sets the x-sel cc-link board as a remote device. The number of occupied stations of the remote device varies according to the setting of the number of i/o points on the x-sel side. The table below indicates the corresponden...

  • Page 28

    Cc-link c. When the number of i/o points is set to 208 or more and 256 or less: configured as three remote devices. (three stations occupied) i/o parameter no. 14 no. 15 x-sel side di (port no.) plc side x-sel side do (port no.) plc side ⎯ ⎯ 000 – 031 ry 0 – 1f 300 – 331 rx 0 – 1f ⎯ ⎯ 032 – 063 ry 2...

  • Page 29

    Cc-link (7) data in remote registers addresses in plc are assigned to the remote i/o addresses and remote register areas that correspond to the station number set on the cc-link board and the number of occupied stations set by the plc parameter, in steps of 16 points (one word) in order of x-sel por...

  • Page 30

    Cc-link b. Transmission and receipt of signals in remote i/o areas the transmission and receipt of signals in remote i/o areas are irrelevant to the setting of the i/o parameter no. 120. ●: on, ○: off x-sel port no. (input) 015 014 013 012 011 010 009 008 007 006 005 004 003 002 001 000 on/off ● ● ●...

  • Page 31

    Cc-link c. Transmission and receipt of signals in remote register areas the i/o parameter no. 120 allows the data in one word (16 bits) to be transmitted by reversing the order of the higher-order byte (higher-order 8 bits) and the lower-order byte (lower-order 8 bits). (a) when the i/o parameter no...

  • Page 32

    Cc-link (b) when the i/o parameter no. 120 is set to “0” ●: on, ○: off x-sel port no. (input) 079 078 077 076 075 074 073 072 071 070 069 068 067 066 065 064 on/off ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ○ ○ ○ ○ hexadecimal data 8 1 f 0 plc: rwwn (output) f e d c b a 9 8 7 6 5 4 3 2 1 0 on/off ● ● ● ● ○ ○ ○ ○ ● ○ ...

  • Page 33

    Cc-link 26 reference ■ when the number of i/o points is set to 112 or more and 192 or less: two stations are occupied addresses in plc are assigned to the remote i/o addresses and remote register areas that correspond to the station number set by the rotary switch and the number of occupied stations...

  • Page 34

    Cc-link 27 reference (2) remote register a. When the i/o parameter no. 120 is set to “1” rwrn and rwwn are the remote register addresses in plc that correspond to the station number n. (output) port no. (input) port no. (output) (input).

  • Page 35

    Cc-link 28 reference b. When the i/o parameter no. 120 is set to “0” rwrm and rwwm are the remote register addresses in plc that correspond to the station number. The remote register is comprised of one word (16 bits), but the data order of the higher-order 8 bits (higher-order byte) and the lower-o...

  • Page 36

    Cc-link 3.1.4 csp file when using the gx configurator-cc (manufactured by mitsubishi electric corporation), download the csp file from our web site shown below if required. Web site: http://www.Iai-robot.Co.Jp the csp file to be used is different according to the number of ports used (number of i/o ...

  • Page 37

    Cc-link 3.2 remote i/o station 3.2.1 models the cc-link compatible x-sel controller handled as the remote i/o station has three types as shown below. The single cc-link board allows communications through 16 points each for input and output. The model of x-sel varies according to the installation po...

  • Page 38

    Cc-link cc-link board expansion slots standard i/o board x-sel-k□-□-cc2-□ fig. 3-2-2 standard i/o board cc-link board x-sel-k□-□-cc3-□ fig. 3-2-3 31.

  • Page 39

    Cc-link (*1) cc-link board model: iant-3201-cc (*2) expansion i/o board model (1): ia-103-x-32 (input: 32 points, output: 16 points) model (2): ia-103-x-16 (input: 16 points, output: 32 points) for further information on specifications, refer to the x-sel controller instruction manual. (*3) sio boar...

  • Page 40

    Cc-link 3.2.2 cc-link board (1) names of each part communications speed setting rotary switch station number setting rotary switch monitor led cc-link communications connector 33.

  • Page 41

    Cc-link (2) rotary switches the following can be carried out by rotary switches: a. Setting of station number b. Setting of communications speed a. Setting of station number in the cc-link only with remote i/o stations, up to 64 units can be connected. The station number is set in the 1 to 64 range ...

  • Page 42

    Cc-link b. Setting of communications speed the communications speed is set by the rotary switch br. Rotary switch selection number communications speed 0 156kbps 1 625kbps 2 2.5mbps 3 5mbps 4 10mbps setting to 5 or more prohibited error (3) display of monitor leds the four leds mounted on the front ...

  • Page 43

    Cc-link 3.2.3 setting of i/o parameters (assignment of i/o ports) the x-sel i/o ports used in the cc-link are set. X-sel allows a variety of settings of different i/o ports with i/o parameters. (for further information, refer to the x-sel controller instruction manual.) the typical setting methods a...

  • Page 44

    Cc-link (2) factory-configured parameters a: x-sel-k□-□-cc1-□ b: x-sel-k□-□-cc2-□ c: x-sel-k□-□-cc3-□ set value no. Parameter name input range a b c remarks 1 i/o port assignment type 0 – 20 0 0 0 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous ins...

  • Page 45

    Cc-link (3) cc-link connection with standard i/o ports a. When only three cc-link boards are used the following is the setting of a case where standard i/o ports are assigned to the cc-link boards from the first port without using a standard i/o board. Input port no. 016 – 031 output port no. 316 – ...

  • Page 46

    Cc-link x-sel i/o parameter no. Parameter name default (reference) input range setting remarks 1 i/o port assignment type 1 0 – 20 0 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety.) 2 standard...

  • Page 47

    Cc-link d. When a standard i/o board is used as general i/o when a standard i/o board is used as general i/o (input: 32 points, output: 16 points) with the setting of a, the number becomes 048 for the i/o parameter no. 2, 348 for no. 3, and 1 for no. 10 in the table on the previous page for the foll...

  • Page 48

    Cc-link (4) general i/o connection of cc-link boards the following is a case where a standard i/o board is used as standard i/o ports and 48 points each for input and output are assigned to three cc-link boards as general i/o ports: standard i/o board input port no. 000 – 031 output port no. 300 – 3...

  • Page 49

    Cc-link x-sel i/o parameter no. Parameter name default (reference) input range setting remarks 1 i/o port assignment type 1 0 – 20 0 0: fixed assignment 1: automatic assignment (priority: slot 1 —) * the ports only in the continuous installation range from slot 1 are assigned for safety.) 2 standard...

  • Page 50

    Cc-link 43.

  • Page 51

    Cc-link (5) x-sel i/o port numbers the standard i/o port numbers of x-sel are shown below. The x-sel port numbers and functional assignment can be changed with i/o parameters. (for further information, refer to the x-sel controller instruction manual.) port no. Function port no. Function 000 program...

  • Page 52

    Cc-link 45 reference addresses in plc are assigned to the remote i/o addresses that correspond to the station number set by the rotary switch and the station number set by the plc parameter, in steps of 16 points in order of port number. Xnn and ynn+1 are the addresses in plc that correspond to the ...

  • Page 53

    Cc-link 3.3 troubleshooting when a problem occurs in the cc-link, check the operating condition with the table below. When the err led lights or flashes, or when the green led turns off abnormally during communications, check (or reset) connections of the power and communications cables, setting of ...

  • Page 54

    Cc-link 4. Rcs-c and e-con 4.1 models the cc-link compatible rcs-c and e-con controllers are shown below. (1) rcs-c model: rcs-c-□□□□-□□-cc-□ number of i/o points = dedicated input: 8 points, dedicated output: 10 points 24v type 100v and 200v type (2) e-con model: econ-□-□-cc-□ number of i/o points ...

  • Page 55

    Cc-link 4.2 cc-link interface (1) names of each part cc-link communications connector monitor led station number setting rotary switch communications speed setting rotary switch 48.

  • Page 56

    Cc-link (2) rotary switches the following can be carried out by rotary switches: a. Setting of station number b. Setting of communications speed a. Setting of station number in the cc-link only with remote i/o stations, up to 64 units can be connected. The station number is set in the 1 to 64 range ...

  • Page 57

    Cc-link b. Setting of communications speed the communications speed is set by the rotary switch br. Rotary switch selection number communications speed 0 156kbps 1 625kbps 2 2.5mbps 3 5mbps 4 10mbps setting to 5 or more prohibited error (3) display of monitor leds the four leds mounted on the front ...

  • Page 58

    Cc-link 4.3 input and output (i/o) the input and output points of each of rcs-c and e-con are as follows: (1) rcs-c = dedicated input: 8 points, dedicated output: 10 points (2) e-con = dedicated input: 10 points, dedicated output: 12 points for further information on each signal, refer to the rcs se...

  • Page 59

    Cc-link (2) e-con signal assignment 8 bit input 10 bit output input no. Signal name output no. Signal name 0 commanding position 1 0 completion position 1 1 commanding position 2 1 completion position 2 2 commanding position 4 2 completion position 4 3 commanding position 8 3 completion position 8 4...

  • Page 60

    Cc-link 53 reference for both rcs-c and e-con, bit addresses in plc are assigned to the remote i/o addresses that correspond to the station number set by the rotary switch and the station number set by the plc parameter, in numerical order. Xnn and ynn+1 are the addresses in plc that correspond to t...

  • Page 61

    Cc-link 4.4 troubleshooting when a problem occurs in the cc-link, check the operating condition with the table below and remove the cause. When the err led lights or flashes, or when the green led turns off abnormally during communications, check (or reset) connections of the power and communication...

  • Page 62

    Cc-link 5. Common items and others 5.1 communications cable use the dedicated cable compatible with the cc-link ver. 1.10 (fanc-sbh, fanc-sb, etc.) for the cc-link communications cable. 5.2 connection of communications cable connector connect the communications cable according to the following conne...

  • Page 63

    Cc-link 5.4 useful functions for x-sel controller adjustment (1) when a standard or expansion i/o board is installed onto the k-type controller, x-sel can individually be started up without connection of the 24v dc power for i/o. (2) when a cc-link board is installed, x-sel can individually be start...

  • Page 64: Iai Corporation

    Catalog no.: cclink-mj0123-5a-mar3105-1 quality and innovation iai corporation web site: http://www.Iai-robot.Co.Jp iai america, inc. Head office 2690w 237th street torrance. Ca 90505 tel (310) 891-6015 fax (310) 891-0815 chicago office 1261 hamilton parkway itasca, il 60143 tel (630) 467-9900 fax (...