IBC 115 Installation And Operating Instructions Manual

Summary of 115

  • Page 1

    Inst alla tion and opera ting instr uctions www.Ibcboiler.Com ibc technologies indirect-fired water heaters models - ibc 30, ibc 40, ibc 40l, ibc 50, ibc 60, ibc 60l, ibc 80, ibc 115 high output models - ibc 80-ho, ibc 80-ho-c, ibc 115-ho, ibc 115-ho-c for single water heater installations for servi...

  • Page 2: Hazards &

    Installation and operation instructions 2 ibc indirect water heaters - all models hazards & precautions warning points out a potentially hazardous situation which must be avoided to prevent serious injury or death. Caution points out a potentially hazardous situation which must be avoided to prevent...

  • Page 3: Table of Contents:

    3 installation and operation instructions ibc indirect water heaters - all models table of contents: 1. General information and specifications 2. Pre-installation 3. Piping 4. Electrical 5. Operation 6. Maintenance 7. Troubleshooting 8. Schematics 9. Water heater selection data warning improper inst...

  • Page 4

    Installation and operation instructions 4 ibc indirect water heaters - all models max. First continuous boiler min. Boiler pressure model hour rating rating output water flow drop gal./hr. @ gal./hr. @ required through coil through coil 140 f 115 f 140 f 115 f (btu/hr.) gal./min. (ft.Water) ibc 30 1...

  • Page 5

    5 installation and operation instructions ibc indirect water heaters - all models 2) - pre-installation considerations inspect shipment carefully for signs of damage. All equipment is carefully inspected and packed. Ibc’s responsibility ceases upon delivery of the water heater to the carrier in good...

  • Page 6

    Installation and operation instructions 6 ibc indirect water heaters - all models 3. Zone valves – the space heating zones use zone valves for each zone, and the water heater is controlled with an additional zone valve. Select a valve with a low pressure drop, and adequate pipe size to assure minimu...

  • Page 7

    7 installation and operation instructions ibc indirect water heaters - all models d. Additional recommended components 1. Shut-off valves. Allows the isolation of the water heater from the boiler system during service. 2. Unions. Allows for easy locating or removal. 3. Vacuum breaker. Protects the w...

  • Page 8

    Installation and operation instructions 8 ibc indirect water heaters - all models 3) - piping a. Domestic water piping - see section 8, mechanical drawing # 6 1. Drain the domestic water system. • shut off the cold water supply at the main shutoff valve. • open one or more faucets to relieve the pre...

  • Page 9

    9 installation and operation instructions ibc indirect water heaters - all models the water heater connection labeled “boiler return” should be piped to the boiler return piping as close to the boiler as possible and after any flow control or check valves in the space heating return piping. The use ...

  • Page 10

    Installation and operation instructions 10 ibc indirect water heaters - all models temperature resistance temperature resistance °f °c Ω °f °c Ω 30 -1 34,558 115 46 4,184 35 2 29,996 120 49 3,760 40 4 26,099 125 52 3,383 45 7 22,763 130 54 3,050 50 10 19,900 135 57 2,754 55 13 17,436 140 60 2,490 60...

  • Page 11

    11 installation and operation instructions ibc indirect water heaters - all models it is recommended that the thermostat be set for the lowest possible temperature that satisfies your needs. This will also provide you with the lowest energy consumption and cost. Check the water temperature at a hot ...

  • Page 12

    Installation and operation instructions 12 ibc indirect water heaters - all models 7) - troubleshooting 6. Using a funnel, pour one gallon of commercial ice maker cleaning solution into the tank through the relief valve opening. Follow the instructions, cautions, and warnings supplied with the clean...

  • Page 13

    13 installation and operation instructions ibc indirect water heaters - all models symptom diagnosis remedy no hot water at faucets boiler does not operate • ensure boiler power is on • ensure the boiler is programed for dhw and the water temperatures are set properly • check the tank temperature on...

  • Page 14

    Installation and operation instructions 14 ibc indirect water heaters - all models 8) - schematics low temp radiant 3 load primary / secondary piping/w pumps ibc boiler ibc dhw fan coil boiler pump (p1) domestic hot water sensor dhw pump (p2) fan coil pump (p3) radiant pump (p4) outdoor sensor fan c...

  • Page 15

    15 installation and operation instructions ibc indirect water heaters - all models electrical ladder diagram 2 load parallel piping/w pumps - refer to mechanical drawings #2 & #3 valid for all ibc boilers except the sl 80-399 - refer to sl 80-399 i&o manual ib c cb input to processo ri nput to proce...

  • Page 16

    Installation and operation instructions 16 ibc indirect water heaters - all models electrical ladder diagram 2 load parallel piping/w 24 vac zone valves refer to mechanical drawing #4 valid for all ibc boilers except the sl 80-399 - refer to sl 80-399 i&o manual ib c cb input to processo ri nput to ...

  • Page 17

    17 installation and operation instructions ibc indirect water heaters - all models electrical ladder diagram “hybrid” zoning system - 2 temp parallel piping/w dhw pump and baseboard system zone valves - refer to mechanical drawing #5 valid for all ibc boilers except the sl 80-399 - refer to sl 80-39...

  • Page 18

    Installation and operation instructions 18 ibc indirect water heaters - all models fresh water from mains whole house shut off valve backflow preventer pressure reducing valve maintenance shut off valve whole house water filter cold water shut off valve cold water to house dhw tank shut off valve va...

  • Page 19

    19 installation and operation instructions ibc indirect water heaters - all models heat-flo, inc. 15 megan court, uxbridge, ma 01569 tel: 508-278-2400 fax: 508-278-2466 www.Heat-flo.Com model boiler output (btu/hr) 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 50,000 94 119...

  • Page 20

    Installation and operation instructions 20 ibc indirect water heaters - all models heat-flo, inc. 15 megan court, uxbridge, ma 01569 tel: 508-278-2400 fax: 508-278-2466 www.Heat-flo.Com model boiler output (btu/hr) 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 140 f 115 f 50,000 94 119...

  • Page 21

    21 installation and operation instructions ibc indirect water heaters - all models date licensed contractor description of work done service record notes.

  • Page 22

    Installation and operation instructions 22 ibc indirect water heaters - all models ibc technologies inc. 1445 charles street, vancouver, bc canada v5l 2s7 tel: 604.877.0277 fax: 604.877.0295 www.Ibcboiler.Com 120-158a r1.