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Ibico
Laminator
Patriot 12HR
Operation Manual

Ibico Patriot 12HR Operation Manual

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Part number : 930 - 078A

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Summary of Patriot 12HR

Page 2
The information in this publication is provided for reference and is believed to be accurate and complete. Ibico is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not ...
Page 3: Table of Contents
Page i © 2002 ibico operations manual patriot 12hr, 25hc, 38hc table of contents 1.0 safety 1.1 explanation of symbols 1-1 1.2 general rules of safety 1-1 1.3 labels 1-3 figure 1.3.1 safety label placement 1-4 2.0 warranty 2.1 limited warranty 2.1 2.2 exclusions to the warranty 2-1 3.0 specification...
Page 4
Page ii © 2002 ibico operations manual patriot 12hr, 25hc, 38hc 7.0 maintenance and troubleshooting 7.1 cabinets, cover and stand 7-1 7.2 clean the rollers 7-1 7.3 troubleshooting 7-2 figure 7.3.1 troubleshooting guide 7-3 8.0 recommended spares 8.1 spare parts list 8-1 9.0 illustrated parts 9.1 par...
Page 5: 1.0 Safety
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 1-1 1.0 safety caution:do not attempt to operate your patriot 12hr, 25hc, 38hc laminator until you completely read and understand this operations manual. Your safety, as well as the safety of others, is important to ibico. This section con...
Page 6
© 2002 ibico operations manual page 1-2 patriot 12hr, 25hc, 38hc warning:never use this machine for any other purpose than its intended design and function. Warning:do not make any modifications to this laminator. Unauthorized changes will void your warranty and may cause extensive repairs or create...
Page 7
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 1-3 1.3 labels safety warning labels are placed at various locations on the laminator. Do not remove any of these labels. They are placed for your safety as well as the safety of those working around you. Below are illustrations of the saf...
Page 8
© 2002 ibico operations manual page 1-4 patriot 12hr, 25hc, 38hc figure 1.3.1 safety label placement (1) between pull rollers and slitter guide cuidado ! Attention ! Caution ! Warnung ! Rodillos calientes. Punto de pinchamiento. Mantener manos y ropa a distancia. Rouleaux chauds. Point de pincement....
Page 9: 2.0 Warranty
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 2-1 2.0 warranty ibico warrants the equipment to be free from defects in material and workmanship for a period of 90 days for parts and labor from the date of installation. This warranty is the only warranty made by ibico and cannot be mod...
Page 11: 3.0 Specifications
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 3-1 3.0 specifications this section provides specific information regarding the laminator. Any specification not provided must be requested from ibico. 3.1 film capacity 12hr, 25hc & 38hc - 1.5, 3, 5 & 10 mil 3.2 film core 12hr, 25hc & 38h...
Page 12
© 2002 ibico operations manual page 3-2 patriot 12hr, 25hc, 38hc figure 3.5.1 patriot 12hr figure 3.5.2 patriot 25hc 24 in. (61 cm) 12 in. (31 cm) 21 in. (53 cm) 35 in. (89 cm) 12 in. (31 cm) 21 in. (53 cm).
Page 13
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 3-3 figure 3.5.3 patriot 38hc 21 in. (53 cm) 17 in. (43 cm) 51 in. (130 cm).
Page 15: 4.0 Installation
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 4-1 4.0 installation this section will guide you through the installation process of the laminator. Information:shipping damage should be brought to the immediate attention of the delivering carrier. 4.1 setting up the laminator 1. Place t...
Page 16
© 2002 ibico operations manual page 4-2 patriot 12hr, 25hc, 38hc 4.2 know your laminator this section will assist you in understanding what and where items are when referred to in the manual. For illustration purpose only, the patriot 12hr is used. Components are identical on the patriot 25hc and 38...
Page 17: 5.0 Operation
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 5-1 5.0 operation this section covers the components of the laminator, the control panel, feed table, supply shaft, film alignment and tension knobs. 5.1 components on the laminator refer to section 2.1 know your laminator (1) power on/ of...
Page 18
© 2002 ibico operations manual page 5-2 patriot 12hr, 25hc, 38hc (8) heat rollers: silicone rubber coated steel tubes. Used to heat the laminating film and compress the film to the items being laminated. Heat is provided by an internal infrared element. The heat rollers are motor driven for ease of ...
Page 19
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 5-3 caution:exercise extreme caution when working around or replacing the film cutter blade. This blade is sharp and can cut you. (15) pressure handle: located on the control side cabinet. Used to adjust the amount of roller pressure neede...
Page 20
© 2002 ibico operations manual page 5-4 patriot 12hr, 25hc, 38hc 5.2 control panel refer to figure 4.2.1 control panel (1) ready: indicates when the laminator has sufficient heat for the selected film gauge. Flashes when the temperature is close to the set point or overshoots the set point. (2) spee...
Page 21
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 5-5 preset temp speed 1.5 3 5 10 cold c / f measure reverse run stop (1) (2) (3) (4) (5) (6) (9) (10) (11) (12) (13) (14) (7) (8) figure 5.2.1 control panel.
Page 22
© 2002 ibico operations manual page 5-6 patriot 12hr, 25hc, 38hc 5.3 feed table to remove 1. Lift the safety shield to its full upright position. 2. Slide the feed table interlock latch to the right. 3. Lift the rear of the table (the rounded side) upwards and away from the laminator. To replace 1. ...
Page 23
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 5-7 5.5 film alignment the film supply shafts come with pre alignment holes on the right side. Patriot 12hr - has pre alignment holes for 9 in. (21 cm) and 12 in. (31 cm) film widths. Patriot 25hc - has pre alignment holes for 9 in. (21 cm...
Page 25: 6.0 Applications
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 6-1 6.0 applications the patriot 12hr, 25hc and 38hc will accommodate rolls of film on a 1 in. And 2-1/4 in. Cores. This section will describe how to load and thread film and start an application. Included in this section are speed and tem...
Page 26
© 2002 ibico operations manual page 6-2 patriot 12hr, 25hc, 38hc 4. Move the lower idler out of the locked position. 5. Pull the lower roll of laminating film around the lower idler and back towards the front of the laminator. Pull enough film to allow it to drape over the roll. 6. Pull the upper la...
Page 27
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 6-3 10. Lower the roller pressure handle to close the nip opening. 11. Tun power toon and press run. 12. While the threading card is being taken through the rollers, use this time to adjust film tension. Tension knobs 13. Once the threadin...
Page 28
© 2002 ibico operations manual page 6-4 patriot 12hr, 25hc, 38hc 7. Bottom material; craft paper – pull the craft paper around the lower idler and adhere it to the adhesive side of the psa laminate draped in front of the heat rollers. Mount adhesive – pull the mount adhesive straight up to the psa l...
Page 29
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 6-5 5. Ensure the rear slitter is completely to one side on the laminator. Caution:anything obstructing the path of the film exiting the rear of the laminator may cause a film jam (wrap-up). 6. Set the roller pressure handle to the appropr...
Page 30
© 2002 ibico operations manual page 6-6 patriot 12hr, 25hc, 38hc stock film guage 20# bond 80# bond 10 pt. Board mic nap-lam ii preset conditions temp (c) speed 38 75 125 250 120 115 110 105 8 6 5 3 38 75 125 250 120 115 110 105 6 5 3 2 38 75 125 250 120 115 110 105 5 4 2 2 nap-lam i settings temp (...
Page 31
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 6-7 6.4 web diagrams use the web diagrams to perform various applications. Encapsulation (poly-in film) film film image encapsulation (poly-out film) film film image decaling (psa film and mount adhesive) image release liner psa film mount...
Page 32
© 2002 ibico operations manual page 6-8 patriot 12hr, 25hc, 38hc single sided thermal lamination (single image) film carrier image single sided psa lamination (craft paper) image release liner psa film craft paper single sided psa lamination (single image) release liner psa film image 6.5 helpful hi...
Page 33
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 6-9 6.6 important points to remember warning:do not press run until ready has illuminated. Warning:to cut film or web, only use the rear slitter or an enclosed blade around the laminator. Warning:do not force items into the laminator. An i...
Page 35: 7.0 Maintenance &
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 7-1 7.0 maintenance & troubleshooting ibico laminators require minimal maintenance. However, regular maintenance is essential to keep any piece of precision machinery at peak performance. A maintenance schedule and a section of procedures ...
Page 36
© 2002 ibico operations manual page 7-2 patriot 12hr, 25hc, 38hc 7.3 troubleshooting as an operator, you can perform some basic troubleshooting before contacting your local service representative. Warning:never remove the cabinets in attempt to troubleshoot the laminator. You may cause damge to othe...
Page 37
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 7-3 symptom •power lamp does not illuminate when on/ off isin the on position. • heat rollers do not turn. • laminated items exhibit curling. • adhesive deposited on the heat rollers. • unsatisfactory adhesion of laminate. Possible cause l...
Page 39: 8.0 Recommended Spares
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 8-1 8.0 recommended spares 8.1 spare parts list for the patriot 12hr part # item description quantity drawing ref. 610010211 transformer, 120/36/1.3 1 p12hr-001 706011106 main pcb 1 p12hr-001 6090202 dc geared motor 1 p12hr-001 609040201 f...
Page 40
© 2002 ibico operations manual page 8-2 patriot 12hr, 25hc, 38hc 8.2 spare parts list for the patriot 25hc part # item description quantity drawing ref. 610010211 transformer, 120/36/1.3 1 p25hc-001 706011106 main pcb 1 p25hc-001 6090202 dc geared motor 1 p25hc-001 609070102 cross fan motor, 110/60 ...
Page 41
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 8-3 8.3 spare parts list for the patriot 38hc part # item description quantity drawing ref. 610010207 transformer, 240/35/1.8 1 p38hc-001 706011106 main pcb, 230v 1 p38hc-001 6090202 dc geared motor 1 p38hc-001 609070103 cross fan motor, (...
Page 43: 9.0 Illustrated Parts
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-1 9.0 illustrated parts warning: illustrated parts drawings are to be used only for ordering parts. They should not be used to perform repair work yourself. Contact your local service representative for service. The parts list is in mune...
Page 44
© 2002 ibico operations manual page 9-2 patriot 12hr, 25hc, 38hc part # item description machine 601250109 bottom plate 25hc 601250110 bottom plate 38hc 601250111 side plate (left) 38hc 601250112 rewinder support (left) 25hc, 38hc 601250113 rewinder support (right) 25hc, 38hc 601250114 outside tensi...
Page 45
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-3 part # item description machine 604036121 front cover 38hc 604036124 blade rail 38hc 604036125 roller cover cap 38hc 604036126 front table 38hc 604036127 rear table 38hc 604036128 rear cover 38hc 604036129 roller cover 38hc 604037021 1...
Page 46
© 2002 ibico operations manual page 9-4 patriot 12hr, 25hc, 38hc part # item description machine 613030540 auxiliary gear support pin (pl), – 6130452 auxiliary gear bushing hr, 21 mm – 701010103 ball bearing 25hc, 38hc 701020203 thrust needle bearing, 1730 25hc, 38hc 701020205 thrust needle bearing,...
Page 47
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-5 part # item description machine 704140403 cord stopper – 704150101 bi-metal thermostat, 130 deg 12hr, 25hc 704150103 bi-metal thermostat, 140 deg 38hc 705200201 infrared sensor – 706011106 main pcb – 706011107 display pcb – 706025061 i...
Page 48
© 2002 ibico operations manual page 9-6 patriot 12hr, 25hc, 38hc 9.2 patriot 12hr illustrations manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary righ...
Page 49
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-7 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on...
Page 50
© 2002 ibico operations manual page 9-8 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on...
Page 51
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-9 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on...
Page 52
© 2002 ibico operations manual page 9-10 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 53
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-11 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 54
© 2002 ibico operations manual page 9-12 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 55
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-13 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 56
© 2002 ibico operations manual page 9-14 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 57
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-15 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 58
© 2002 ibico operations manual page 9-16 patriot 12hr, 25hc, 38hc 9.3 patriot 25hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the mat...
Page 59
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-17 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 60
© 2002 ibico operations manual page 9-18 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 61
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-19 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 62
© 2002 ibico operations manual page 9-20 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 63
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-21 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 64
© 2002 ibico operations manual page 9-22 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 65
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-23 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 66
© 2002 ibico operations manual page 9-24 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 67
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-25 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 68
© 2002 ibico operations manual page 9-26 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 69
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-27 9.4 patriot 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the mat...
Page 70
© 2002 ibico operations manual page 9-28 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 71
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-29 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 72
© 2002 ibico operations manual page 9-30 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 73
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-31 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 74
© 2002 ibico operations manual page 9-32 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 75
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-33 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 76
© 2002 ibico operations manual page 9-34 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 77
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-35 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 78
© 2002 ibico operations manual page 9-36 patriot 12hr, 25hc, 38hc manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 79
© 2002 ibico operations manual patriot 12hr, 25hc, 38hc page 9-37 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed o...
Page 82: General Binding Corporation
General binding corporation one gbc plaza northbrook, il 60062-4195.