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Ibis Hakkaliigi Disc 700CC Instruction Manual

Summary of Hakkaliigi Disc 700CC

  • Page 1

    I n s t r u c t i o n b o o k n o t e s o n t u n i n g a n d m a i n t e n a n c e o f i b i s b i c y c l e s , r e v . E.

  • Page 2

    Instruction manual notes on tuning and maintenance of ibis bicycles, rev. E reprinting permitted if source quoted.

  • Page 3

    2 3 introduction salutations this set-up guide will help you with assembly tips, get you started on adjusting the suspension, maintaining your frame and explain how to perform basic mechanical jobs. This guide does not attempt to address full bike assembly, fitting, brake and shifting set-up, riding...

  • Page 4

    G 4 5 frame geometry chart size small medium large x-large seattube a 14.5” 16.5” 18.5” 20.5” toptube b 580 mm 600 mm 620 mm 640 mm headtube c 85 mm 105 mm 117 mm 132 mm chainstay d 430 mm 430 mm 430 mm 430 mm seat angle e 73.6° 72.6° 72.6° 72.6° head angle f 66.6° 66.6° 66.6° 66.6° wheelbase g 1135...

  • Page 5

    6 7 frame sizing guide frame sizing guide ibis cyclocross bike sizing guide frame size height/in height/cm 47 4’11” – 5’2” 150 – 157 50 5’0” – 5’4” 150 – 157 53 5’3” – 5’8” 150 – 157 55 5’7” – 5’11” 150 – 157 58 5’10” – 6’2” 150 – 157 61 6’1” – 6’6” 150 – 157 ibis mountain bike sizing guide frame si...

  • Page 6

    8 9 bike set-up tips and tricks ripley routing bike set-up tips and tricks ripley routing this information is shown in a video: http://tinyurl.Com/qbv9y46 internal routing is provided for the derailleur cable housing, and for a mechanical dropper cable if you’re not running a front derailleur (other...

  • Page 7

    10 11 bike set-up tips and tricks ripley routing bike set-up tips and tricks ripley routing to keep the cable quiet inside the frame, there are a couple methods. The first: install three zip ties on the housing about an inch apart, so that they will be located in the middle of the tube when the cabl...

  • Page 8

    12 13 bike set-up tips and tricks ripley routing a note on ripley routing depending on how the cables are routed through the head tube of your ripley, you may see evidence of cable rub on the steerer. This mainly applies to ripleys shipped in the first half of 2013. Ibis is manufacturing a shield fo...

  • Page 9

    14 15 bike set-up tips and tricks mojo hd3 routing bike set-up tips and tricks mojo hd3 routing the most common setup these days is a 1x drivetrain with an internally mounted dropper. We spec the ks lev integra. We generally recommend you run your brake on the exterior, along the left side of the do...

  • Page 10

    16 17 bike set-up tips and tricks mojo hd3 routing bike set-up tips and tricks mojo hd3 routing mojo hd3 dropper cable routing mojo hd3 derailleur cable routing a note on reverb dropper routing the reverb dropper routing we prefer is not illustrated, but we’ll describe it for you. You need three of ...

  • Page 11

    18 19 bike set-up tips and tricks mojo hd3 routing bike set-up tips and tricks mojo hd3 routing mojo hd3 brake cable routing mojo hd3 1x cable routing 2x routing on the hd3 is the same as the tranny29 as shown on page 23..

  • Page 12

    20 21 bike set-up tips and tricks tranny29 cable routing bike set-up tips and tricks tranny29 cable routing with the tranny29, we pioneered our cable port system that you also see on the hd3. The routing is also fairly straight forward, with one twist. We like to route the rear derailleur housing be...

  • Page 13

    22 23 bike set-up tips and tricks tranny29 cable routing bike set-up tips and tricks tranny29 cable routing tranny29 single speed cable routing tranny29 2x cable routing.

  • Page 14

    24 25 bike set-up tips and tricks tranny29 gearing bike set-up tips and tricks chain rings the tranny29 can be setup 1x, 2x, 3x (remember that?) or as a single speed. A direct mount front derailleur mount is provided for multiple ring setups. Single speed set-up the tranny29 features an adjustable l...

  • Page 15

    26 27 bike set-up tips and tricks bike set-up tips and tricks chain length to determine the correct chain length: shift into the large chainring and largest cog and let all the air out of your shock (on suspension bikes only, duh). Thread the chain through the gears and derailleurs, compress the sus...

  • Page 16: Closed

    Closed (full clockwise) 18 clicks out hsc (high-speed compression) closed (full clockwise) 13 clicks out lsc (low-speed compression) closed (full clockwise) 13 clicks out rebound open open 26 clicks open 18 clicks 22 clicks 28 29 fork setup fork setup fork setup information read this first for a gen...

  • Page 17

    30 31 fork setup setting sag fork setup setting sag step 2 slide o-ring until it rests on wiper, then dismount without disturbing o-ring's position. Step 3 measure sag–the distance from o-ring to wiper. Start with sag of 15–20% of travel and adjust to your preference. Step 1 add recommended air for ...

  • Page 18

    32 33 fork setup starting pressures for setting sag fork setup starting pressures for setting sag rockshox pike 29 rider weight 120-140mm lb kg psi ≤140 ≤63 55-65 140-160 63-72 65-75 160-180 72-81 75-85 180-200 81-90 85-95 200-220 90-99 95-105 max 163 rockshox pike 650b rider weight 140-150mm 160mm ...

  • Page 19

    34 35 rear shock setup rear shock setup ripley sag see the chart on page 38 to get your starting pressure for setting the ripley’s sag. Shoot for .45” (~11mm) of sag on the shock. Less pressure gives a slacker seat angle and overall smoother ride. More pressure gives a firmer suspension feel and ste...

  • Page 20: Hsc

    36 37 rear shock setup rear shock setup hsc lsc plush impact absorbs 0 turns turns 4 hsc [high speed compression] supple efficiency pedal 0 clicks clicks 25 lsc [low speed compression] hsr lsr lively pop control g-out 0 turns turns 4 hsr [high speed rebound] plush firm 0 clicks clicks 25 lsr [low sp...

  • Page 21

    38 39 rear shock setup starting pressures for setting sag rear shock setup starting pressures for setting sag cane creek dbinline (hd3) 25% sag 30% sag rider weight pressure rider weight pressure 110 102 110 95 135 114 135 105 150 140 150 125 175 160 175 135 205 180 205 165 cane creek dbinline (ripl...

  • Page 22

    40 41 maintenance maintenance working on ripley this information is shown in a video: http://tinyurl.Com/n8f9o4p should you find it necessary to replace any of the bearings on the ripley eccentric linkages, you will need to remove the swingarm. For that, you will need the following tools: • 12mm ope...

  • Page 23

    Single stop iscg mount derailleur hanger single stop chain suck stainless steel plate chain stay rubber guard lower link shaft bolts lower link w/bearings upper link bolt hd3 lower link shaft upper link w/bearings hdr lower link shaft single stop rock guard double port/stop single stop single port d...

  • Page 24

    Single cable stop w/m4 x 8 flat head bolt single cable port w/m4 x 8 flat head bolt single cable stop seatstay yolk nut seatstay cable port derailleur hanger derailleur hanger mounting bolt derailleur hanger mounting nut seatstay yolk bolt slot machine seal slot machine bolt single cable port w/m4 x...

  • Page 25

    46 47 frame hardware torque specs ripley hardware torque spec. Thread treatment clevis to swingarm bolts 5 nm loctite 243 eccentric shaft bolts 4 nm titanium bolts: use ti anti-seize on the shaft and loctite 243 on the threads aluminum bolts: use grease on the shaft and loctite 243 on the threads lo...

  • Page 26

    48 49 ripley swingarm removal ripley swingarm removal this information is shown in a video: http://tinyurl.Com/n8f9o4p step 1 put your ripley in a work stand. Remove the front derailleur,cranks, brakes and the rear wheel. Remove the upper 4mm shock bolts and lower 5mm clevis bolts (do not use y or t...

  • Page 27

    50 51 ripley swingarm removal ripley swingarm removal note: special tools are needed to remove and replace the ripley bearings in the seat tube and in the swingarm. Please do not attempt to remove and replace these bearings without the tool. Instructions on removal and re-installation of the bearing...

  • Page 28

    52 53 step 1 put your freshly cleaned mojo in a work stand. Remove the front derailleur, cranks, and the rear wheel. Remove the shock and clevis assembly by removing the upper shock mount bolt and shaft with two 4mm allen wrenches. Next, remove the clevis to swingarm bolts with a 5mm allen. Step 3 r...

  • Page 29

    54 55 warranty bike info. Model paint color ft. Triangle serial number swingarm serial number fork settings psi clicks rebound clicks compression shock settings psi clicks rebound clicks compression first ride on the new rig: route crew verdict documentation rider info. Name address tel. No. Email s...

  • Page 30

    56 57 chuck’s recipe impress your riding buddies with chuck’s homemade energy bars ingredients • 1/2 cup salted almonds • 1/2 cup roasted sunflower seeds, or other chopped nuts • 2 cups raisins, or other chopped dried fruit • 2 cups rolled or instant oats • 2 cups toasted rice cereal, such as rice k...

  • Page 31

    58 59 video index alphabetical index 8 ripley: cable routing tips & tricks http://tinyurl.Com/qbv9y46 41 ripley: replacing the eccentric link bearings http://tinyurl.Com/n8f9o4p 48 ripley: swingarm removal http://tinyurl.Com/n8f9o4p 50 ripley: bearing tool http://tinyurl.Com/mfttd8o ride and weep wi...

  • Page 32

    60 61 notes.

  • Page 33

    62.

  • Page 34

    I b i s c y c l e s . C o m.