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Ice iS1100 Operator's & Parts Manual

Manual is about: Ride-on Auto Sweeper

Summary of iS1100

  • Page 1

    Operator & parts manual ride-on a ut o sw eeper www.Icecompanies.Com 7000702u rev.02(08-2016) is1100 international cleaning equipment https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 2

    How to order parts only use ice company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail. 1. Identify the machine model. 2. Identify the machine serial number from the data label. 3. Ensure the proper serial number is used from the parts list. 4. Ide...

  • Page 3

    Ice is1100 1 table of contents safety precautions ............................................................................................................... 2-3 machine components ......................................................................................................................

  • Page 4: Safety Precautions

    2 ice is1100 operator safety precautions the following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property. The operator’s cooperation is essential in order to prevent injury. No accident preven...

  • Page 5

    Ice is1100 3 operator warning! - carefully read all the instructions before performing any maintenance/repair procedure. -take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine moving parts. - when the machine is equipped with lead batteries (wet), ...

  • Page 6: Machine Components

    4 ice is1100 operator machine components 1. Steering wheel 2. Speed control pedal 3. Front skirt lifting pedal 4. Can holder 5. Body 6. Rear driving wheels on fixed axle 7. Front steering wheel 8. Right side brush 9. Left side brush 10. Main brush 11. Left side skirt 12. Right side skirt 13. Front s...

  • Page 7: Machine Components

    Ice is1100 5 operator machine components ( continues ) 28. Hopper (empty it when it is full) 29. Hopper fastening hook 30. Hopper handle 31. Exhaust hole 32. Hopper wheel 33. Right cover (for main broom removal) 34. Door knobs 35. Tool holder 36. Vacuum fillter compartment cover 37. Cover knobs 38. ...

  • Page 8: Machine Components

    6 ice is1100 operator machine components ( continues ) 46. Electrical component box 47. Electrical component cover 48. Machine connector 49. Main broom height adjusting knob 50. Vacuum fan cover 51. Vacuum fan 40. Body rope 41.Lead batteries (wet) or agm batteries 42. Battery connection diagram 43. ...

  • Page 9: Machine Components

    Ice is1100 7 operator machine components ( continues ) electrical component box 56. Lamellar fuse box 57. Electronic battery charger 58. Charged battery warning light 59. Electrical component box 59a. Lamellar fuse box cover 52. Drive system electronic board 53. Drive system malfunction led. If the ...

  • Page 10: Machine Components

    8 ice is1100 operator machine components ( continues ) control panel 60. Cover, steering wheel 61. Steering wheel 62. Lcd display screen. 63. Speed increasing switch 64. Speed deincreasing switch 65.Backward direction switch,buzzer indicates if backward direction is active(buzzer on) or not(buzzer o...

  • Page 11

    Ice is1100 9 operator specifications general values machine length 59 in (1,500 mm) machine width (without side brushes) 36.8 in (937 mm) machine maximum height (at the steering wheel) 50.3 in (1,250 mm) cleaning width (without side brushes) 27.6 in (700 mm) cleaning width (with side brushes) 50.8 i...

  • Page 12: Wiring Diagram

    10 ice is1100 operator wiring diagram + - ye 2 7 gn 6 bk 0 + - + + - - 18a w g w h 1 8 18a w g b u 2 6 18a w g r d 7 18a w g b u 0 18a w g b k 2 4 18a w g r d 22 18a w g y e 2 3 16a w g w h 8 + - 18a w g b k 0 16a w g r d 7 18a w g b k 1 6 18a w g r d 5 r d 3 3 gn 6 wh 2 7 18a w g gy 1 9 18a w g b k...

  • Page 13: Wiring Diagram

    Ice is1100 11 operator bat batteries, 24v ch1 battery charger db display board eb1 function controller board fuse1 main fuse (150a) fuse2 vacuum fan&horn&electrobrake (15a) fuse3 display card fuse (5a) fuse4 working light & flashing light fuse (3a) k1 ignition key k2 working light switch l1 working ...

  • Page 14: Operation

    12 ice is1100 operator operation on some points of the machine there are some adhesive plates indicating: - danger - warning - caution while reading this manual, the operator must pay careful attention to the symbols shown on the plates. Do not cover these plates for any reason and immediately repla...

  • Page 15

    Ice is1100 13 operator sweeping and brush infromation pick up oversized debris before sweeping.Flatten or remove bulky cartons from aisles before sweeping.Pick up pieces of wire,twine,string,etc.,which could become entangled in the brush or brush plugs plan the sweeping in advance.Try to arrange lon...

  • Page 16

    14 ice is1100 operator starting and stopping the machine starting the machine 1) sit on the driver’s seat (19). 2) if necessary, adjust the seat to a comfortable position by using the lever (20). 3) turn the ignition key (71) to “i” and do not press the pedal (2). Check that battery level indicator ...

  • Page 17

    Ice is1100 15 operator machine operation warning! Pay careful attention when operating the machine at high speed: sudden steering could cause this three-wheel machine to become unstable due to weight distribution. Always reduce the speed before steering. 1) avoid stopping for a long time with the ma...

  • Page 18

    16 ice is1100 operator maintenance the lifespan of the machine and its maximum operating safety are ensured by proper and regular maintenance. The following table provides the scheduled maintenance. The intervals shown may vary according to particular working conditions, which are to be defined by t...

  • Page 19

    Ice is1100 17 operator main brush height check and adjustment note:brushes with harder or softer bristles are available. This procedure is applicable to all types of brushes. 1) check the main brush distance from the floor as shown below: - drive the machine on a level floor. -keep the machine stati...

  • Page 20

    18 ice is1100 operator main brush replacement caution! It is advisable to wear protective gloves when replacing the main brush because there can be sharp debris between the bristles. 1) drive the machine on a level floor and release the pedal (2) and stop the machine. 2) turn the ignition key (71) t...

  • Page 21

    Ice is1100 19 operator side brush height check and adjustment 1) check the side brush distance from the floor, according to the following procedure: -drive the machine on a level ground and lower the side brushes. -keep the machine stationary and turn on the side brushes for a few seconds. -lift the...

  • Page 22

    20 ice is1100 operator dust filter cleaning and integrity check note:besides the standard paper fillter, polyester filters are also available. The following procedure is applicable to each type of filter. 1) drive the machine on a level floor and release the pedal (2) and stop the machine. 2) turn t...

  • Page 23

    Ice is1100 21 operator skirt height and operation check 1) drive the machine on a level floor that is suitable for checking the skirt height. 2) turn the ignition key (71) to “0”. Side skirt check 1) unscrew the knobs (17 and 34) and remove both left (16) and right covers (33). 2) check the side ski...

  • Page 24

    22 ice is1100 operator battery charging caution! Charge the batteries when battery level indicator begins flashing and at the end of each cleaning cycle.Keeping the batteries charged make their life last longer. Warning! When the batteries are discharged, charge them as soon as possible, as that con...

  • Page 25

    Ice is1100 23 operator fuse check/replacement/reset 1) drive the machine on a level floor and release the pedal (2) and stop the machine. 2) turn the ignition key (71) to “0”. 3) open the body(5). 4) disconnect the battery connector (44). Lamellar fuse check/replacement 1) remove the electrical comp...

  • Page 26

    24 ice is1100 operator troubleshooting trouble possible cause remedy the machine does not start when turning the ignition key to “i”. The battery connector (44) is disconnected. Connect the battery connector. The fm fuse in the holder (54) is open. Replace the fm fuse. The battery charger cable is c...

  • Page 27

    Ice is1100 25 operator chass assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 28

    26 ice is1100 operator parts list dia no part number description no req'd 1 7000000 chassis assembly 1 2 7000028 foot borad 1 3 1221614 screw,ph,m6x14 6 4 7000712 decal,main brush adjustment 1 5 7000277 strain relief 1 6 7000275 clamp support 4 7 1914080 plastic clamp 4 8 1513510 countersunk hex scr...

  • Page 29

    Ice is1100 27 operator body assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 30

    28 ice is1100 operator parts list dia no part number description no req'd 1 7000311 body 1 2 7000276a seat 1 3 1021855 screw, rhm, m8x55, sst 4 4 1411816 washer,plain,φ8xφ16x1.6 10 5 8310707 emergency switch 1 6 7000299 decal,emergency switch 1 7 1310016 screw,st2.9x16, sst 4 8 1123810 nut,lock,ss,m...

  • Page 31

    Ice is1100 29 operator parts list dia no part number description no req'd 40 1121403 nut,ss,m4 4 41 1422411 washer, lock, Ø4 4 42 1421412 washer,plain,φ4xφ12x1 4 43 7000313a flash light 2 44 7000316 clamp 2 45 7000317 pin 4 46 7000315 bracket 2 47 1421511 washer,plain,φ5xφ12x1 4 48 1221535 screw,ph,...

  • Page 32

    30 ice is1100 operator main brush assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 33

    Ice is1100 31 operator parts list dia no part number description no req'd 1 1521260 socket head, m12x60, sst 1 2 7000069 free hub 1 3 7000070 spring 1 4 7000185 ball bearing 1 5 7000068 spacer 1 6 7000133 support,right skirt 1 7 7000285 gasket adhesive 1 8 7000067 plate 1 9 7000174 knob,m10 1 10 700...

  • Page 34

    32 ice is1100 operator parts list dia no part number description no req'd 40 1644020 key,4x4x20 1 41 1421124 washer,plain,φ13xφ25x2.5 2 42 7000063 traction hub 1 43 1321240 screw,st4.2x40, sst 2 44 7000073 hub 1 45 7000072 main brush (poly) 1 7000620-1 main brush (poly/wire) 1 7000621-1 main brush (...

  • Page 35

    Ice is1100 33 operator right side brush assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 36

    34 ice is1100 operator parts list dia no part number description no req'd 1 7000080 shaft, side brush 1 2 7000077 linkage assembly, side brush 1 3 1421124 washer,plain,φ24xφ13x2.5 1 4 1123115 nut,lock,ss,m6 1 5 1645324 split pin,φ3.2x24 1 6 7000267 plate 1 7 1123507 nut,lock,ss,m5 1 8 7000503 cable,...

  • Page 37

    Ice is1100 35 operator left side brush assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 38

    36 ice is1100 operator parts list dia no part number description no req'd 1 7000080 shaft, side brush 1 2 7000077 linkage assembly, side brush 1 3 1421124 washer,plain,φ24xφ13x2.5 1 4 1123115 nut,lock,ss,m6 1 5 1645324 split pin,φ3.2x24 1 6 7000266 plate 1 7 1221550 screw,ph,m5x50 1 8 7000504 cable,...

  • Page 39

    Ice is1100 37 operator steering assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 40

    38 ice is1100 operator parts list dia no part number description no req'd 1 7000410 steering column 1 2 1021025 screw, rhm, m10x25, sst 4 3 1434100 spring lock washer,φ10 4 4 1421020 washer,plain,φ10xφ20x2 4 5 1521625 socket head, m6x25, sst 2 6 7000411 joint 1 7 7000113 support 1 8 1411816 washer,p...

  • Page 41

    Ice is1100 39 operator steering assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 42

    40 ice is1100 operator parts list dia no part number description no req'd 1 7000398 decal,dash board, serial number:000134- 1 2 1222416 screw, fh, m4x16, sst 4 3 7000399 plate,electronic board, serial number:000134- 1 4 7000404 electronic board, serial number:000000-000124 1 7000418 electronic board...

  • Page 43

    Ice is1100 41 operator parts list dia no part number description no req'd 40 7000170 disk plate 1 41 7000502 clips 1 42 7000501 fork(long) 1 43 1121008 nut,ss,m10 2 44 7000173 bar 1 45 7000294 joint-head 1 46 1521625 socket head, m6x25, sst 3 47 7000705 serial decal 1 48 6210503 switch 1 49 8310706a...

  • Page 44

    42 ice is1100 operator front wheel assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 45

    Ice is1100 43 operator parts list dia no part number description no req'd 1 7000099 plate supporting 1 2 7000103 bushing 1 3 7000107 shaft 1 4 1421330 washer,plain,φ21xφ37x3 1 5 1436020 ring retaining 1 6 7000106 bearing retainer 1 7 1513825 countersunk hex screw,m8x25 1 8 1021830 screw, rhm, m8x30,...

  • Page 46

    44 ice is1100 operator pedal assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 47

    Ice is1100 45 operator parts list dia no part number description no req'd 1 7000214 pedal 1 2 1421612 washer,plain,φ6xφ12x1.6 8 3 1123608 nut,lock,ss,m6 3 4 1521655 socket head, m6x55, sst 1 5 7000220 roller 1 6 1021625 screw, rhm, m6x25, sst 2 7 1021616 washer, lock, Ø6 5 8 7000221 cover 1 9 122269...

  • Page 48

    46 ice is1100 operator drive assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 49

    Ice is1100 47 operator parts list dia no part number description no req'd 1 7000197a transaxle (amer), serial number:000000-000128, 000133-000137 1 7000325a transaxle( ccl), serial number:000129-000132, 000138- 1 2 1421824 washer,plain,φ8xφ24x2 4 3 1123810 nut,lock,ss,m8 4 4 1021030 screw, rhm, m10x...

  • Page 50

    48 ice is1100 operator skirts assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 51

    Ice is1100 49 operator parts list dia no part number description no req'd 1 7000123 frame,front skirt 1 2 1421618 washer,plain,φ6.4xφ18x1.6 4 3 1521616 socket head, m6x16, sst 2 4 1123608 nut,lock,ss,m6 16 5 7000128 plate,front skirt 1 6 7000127 front skirt 1 7 1513626 countersunk hex screw,m6x25 1 ...

  • Page 52

    50 ice is1100 operator dust control system https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 53

    Ice is1100 51 operator parts list dia no part number description no req'd 1 1123608 nut,lock,ss,m6 7 2 7000158-1 plate 1 3 1021620 screw, rhm, m6x20, sst 5 4 1422616 washer, lock, Ø6 9 5 1421618 washer,plain,φ6.4xφ18x1.6 5 6 7000158 cover 1 7 7000159a vacuum fan 1 8 7000160 screen protection 1 9 102...

  • Page 54

    52 ice is1100 operator hopper assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 55

    Ice is1100 53 operator parts list dia no part number description no req'd 1 1123810 nut,lock,ss,m8 2 2 1411816 washer,plain,φ8xφ16x1.6 4 3 7000146 spacer 2 4 7000139 hopper wheel 2 5 1521640 socket head, m6x40, sst 4 6 1421612 washer,plain,φ6xφ12x1.6 4 7 7000145 handle 1 8 1421618 washer,plain,φ6xφ1...

  • Page 56

    54 ice is1100 operator electronic box assembly https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 57

    Ice is1100 55 operator parts list dia no part number description no req'd 1 1221530 screw, ph, m5x30, sst 2 2 7000757 anderson connector 1 3 7000153 electronic box 1 4 7000155 gasket 1 5 7000154 cover,electronic box 1 6 1221412 screw, ph, m4x12, sst 6 7 1123406 nut,lock,ss,m4 6 8 2320236 clamp 2 9 8...

  • Page 58

    56 ice is1100 operator battery group & battery charger https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 59

    Ice is1100 57 operator parts list dia no part number description no req'd 1 7000169 battery container 1 2 8210105 battery,6v,260ah 4 3 7000756 harness.Battery 1 4 8210141 cable,battery 3 https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 60

    58 ice is1100 operator accessories https://harrissupplyind.Com - to order parts call 608-268-8080

  • Page 61

    Ice is1100 59 operator parts list dia no part number description no req'd 1 1521840 socket head, m8x40, sst 4 2 7000617 bracket, back 2 3 1421510 washer,plain,φ5xφ11x1 2 4 1221550 screw, ph, m5x50, sst 4 5 7000616 roof protection 1 6 1022845 screw, rhm, m8x45, sst 4 7 7000618 bracket, front 2 8 1421...

  • Page 62

    60 ice is1100 operator wear&tear parts dia no part number description no req'd 1 7000083 side brush assembly(poly) 1 2 7000071 main brush assembly(poly) 1 3 7000127 front skirt 1 4 7000130 rear skirt 1 5 7000134 side skirt 1 6 7000048 panel filter 1 ordinary maintenance dia no part number descriptio...