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Jabiru j120 Technical Manual
TECHNICAL MANUAL
FOR
JABIRU AIRCRAFT MODELS:
J120 Variants
J160 Variants
J170 Variants
J200/J400 Variants
J230/J430 Variants
J250/J450 Variants
DOCUMENT No. JTM001-1
DATED: 6
th
April 2012
This Manual has been prepared as a guide to correctly maintain Jabiru Aircraft Models.
It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for
applicable Service Bulletins and have them implemented as soon as possible. Manuals are also
updated periodically with the latest revisions available from the web site. Failure to maintain the
engine or aircraft with current service information may render the aircraft un-airworthy and void
Jabiru’s Limited, Express Warranty.
This document is controlled while it remains on the Jabiru server. Once this no longer applies
the document becomes uncontrolled.
Should you have any questions or doubts about the contents of this manual, please contact
Jabiru Aircraft Pty Ltd.
Summary of j120
Page 1
Technical manual for jabiru aircraft models: j120 variants j160 variants j170 variants j200/j400 variants j230/j430 variants j250/j450 variants document no. Jtm001-1 dated: 6 th april 2012 this manual has been prepared as a guide to correctly maintain jabiru aircraft models. It is the owner's respon...
Page 2: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 2 of 233 1 table of contents 1 table of contents............................................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 3 of 233 5.2 interior surfaces .............................................................................................................
Page 4: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 4 of 233 8.21 brake lining installation ....................................................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 5 of 233 14.3 fuel tanks ...................................................................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 6 of 233 1.1 table of figures figure 1 – j120-c general arrangement ........................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 7 of 233 figure 47 – j230 wing assembly sheet 2 (ser 13) ...................................................................................
Page 8: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 8 of 233 figure 96 – commutator ring close-up ..............................................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 9 of 233 figure 145 – cabin heat exchanger assy ............................................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 10 of 233 1.2 list of tables table 1 – recommended bolt torque values ......................................................................
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 11 of 233 2 section 2 – service manual 2.1 foreword / applicability this manual contains jabiru recommended procedures and instructions f...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 12 of 233 important all maintenance should be undertaken with careful regard for the procedures outlined in this manual. A detailed recor...
Page 13: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 13 of 233 warning: jabiru aircraft pty ltd has devoted significant resources and testing to develop the different jabiru aircraft models ...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 14 of 233 2.2 list of effective pages / issue status this manual is revised as a whole. All pages retain the revision status of the overa...
Page 15: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 15 of 233 in this manual we have used a “spanner scale” to help technicians approach a job. Anyone considering undertaking a task in this...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 16 of 233 2.9 owner maintenance 2.9.1 factory-built models all jabiru aircraft, including factory-built models, have been specifically de...
Page 17: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 17 of 233 - the fastener is first loosened slightly to ensure that it is free to move on its threads. If this step is not carried out it ...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 18 of 233 2.15 engines the engines used in jabiru aircraft are not discussed within this manual. For details of installation, maintenance...
Page 19: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 19 of 233 2.16 aircraft specifications 2.16.1 universal specifications item specification fuel type avgas 100ll or 100/130. Mogas with oc...
Page 20: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 20 of 233 2.16.2 j120-c table 2 – j120-c specifications model j120-c other j120 variants aircraft maximum weight 500kg (1102lb) 500kg (11...
Page 21: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 21 of 233 table 3 – j160 specifications model j160-c j160-d other j160 variants aircraft maximum weight 540kg (1190lb) 540kg (1190lb) 544...
Page 22: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 22 of 233 table 4 – j170 specifications model j170-c j170-d j170-ul (europe kit) other j170 variants aircraft maximum weight 600kg (1320l...
Page 23: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 23 of 233 figure 4 – j170-d general arrangement.
Page 24: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 24 of 233 table 5 – j200/j400 specifications model j200 j400 number of seats 2 4 aircraft maximum weight 700kg 544kg (category limitation...
Page 25: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 25 of 233 table 6 – j230/j430 specifications model j230-c, j230-d other j230 variants j430 number of seats 2 2 4 aircraft maximum weight ...
Page 26: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 26 of 233 table 7 – j250/j450 specifications model j250 j450 number of seats 2 4 aircraft maximum weight 700kg 544kg (category limitation...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 27 of 233 3 ground handling & storage 3.1 towing all jabiru aircraft are relatively light and should always be moved by hand. Moving the ...
Page 28: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 28 of 233 do not lift using control surfaces. Damage to the control surface or control system may result. 4. Place a padded trestle or si...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 29 of 233 3.7 storage 3.7.1 flyable storage flyable storage is defined as a maximum of 30 days non-operational storage. Ensure that the e...
Page 30: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 30 of 233 12. Every 7 days the propeller should be rotated through 5 revolutions without running the engine – leave propeller in the hori...
Page 31: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 31 of 233 4 inspection & servicing 4.1 basic inspection procedure remove the engine cowlings and i nspect the engine bay in “dirty” condi...
Page 32: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 32 of 233 4.3 inspection chart the engine instruction manual also details engine inspection schedules and should be consulted in addition...
Page 33: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 33 of 233 annual inspection each 200 hours each 100 hours 4 fuel hoses, lines, fire-sleeve & fittings * * 5 scat hose condition * * 6 ele...
Page 34: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 34 of 233 annual inspection each 200 hours each 100 hours 1 main gear wheels & fairings * * 2 nose gear wheel, steering links, tension li...
Page 35: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 35 of 233 annual inspection each 200 hours each 100 hours 13 pitot & static system * 14 radio, intercom & headsets * * 15 antenna & cable...
Page 36: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 36 of 233 annual inspection each 200 hours each 100 hours 12 rigging check flight * 13 throttle controls * 14 control surfaces per sectio...
Page 37: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 37 of 233 of exported aircraft should check with their own aviation officials to determine their individual requirements. To be displayed...
Page 38: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 38 of 233 it is recommended that the engine compartment be visually inspected twice: once while “dirty” – i.E. Fresh from operation – and...
Page 39: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 39 of 233 if the aircraft is using a fuel blend containing alcohol the operator must be aware that flexible fuel lines will generally age...
Page 40: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 40 of 233 jack the aircraft and pull the un-loaded main undercarriage leg fwd and aft to check for looseness. Repeat for the second leg. ...
Page 41: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 41 of 233 inspect the fresh air vents for correct function and condition. Inspect the cabin heat system for correct function and conditio...
Page 42: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 42 of 233 necessary to re-adjust the friction lock when the lubricant is applied and again after a few hours of operation. 4.14 special i...
Page 43: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 43 of 233 note: the cg datum point for the j120-c is an imaginary line 1403mm forward of the right wing leading edge. Most cg calculation...
Page 44: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 44 of 233 4.16 special inspections – control cables inspections are required to be carried out on the primary control cables (aileron, el...
Page 45: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 45 of 233 4.17 special inspections – control surfaces the following set of inspections have been developed to address potential control s...
Page 46: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 46 of 233 - note the result of inspection a and carry on to inspection b in all cases. 4.17.2 inspection b: this inspection has two purpo...
Page 47: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 47 of 233 figure 12 – aileron clearance figure 13 – test load application figure 14 – elevator gap cross section aileron at full deflecti...
Page 48: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 48 of 233 4.17.3 inspection c: this inspection is to see if there is any travel restriction of a control at deflections other than at the...
Page 49: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 49 of 233 4.18 special inspections – main wheel alignment the following process must be carried out whenever a new undercarriage leg is f...
Page 50: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 50 of 233 figure 18 – alignment measurements mark the position of the straight edge in front and behind the wheels. Positions are marked ...
Page 51: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 51 of 233 aircraft forwards to allow the undercarriage legs to “set” to the new angles. Alternatively the wheel may be re-assembled with ...
Page 52: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 52 of 233 4.19 special inspections – fuel gauge decal setup this procedure is applicable for jabiru aircraft equipped with wing tanks and...
Page 53: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 53 of 233 figure 21 - fuel gauge calibration decal parts figure 22 – 20l indication on sender & decal to match.
Page 54: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 54 of 233 4.20 special inspections – fuel sender calibration this procedure explains how to calibrate the inbuilt gauges in the dynon ems...
Page 55: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 55 of 233 - remove the fuel drain from each fuel tank at a time and drain the fuel out this way. This method is faster than the previous ...
Page 56: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 56 of 233 warning before removing clamps on the fuel line make sure all fuel lines are connected. On removal of clamps check that the fue...
Page 57: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 57 of 233 5 cleaning keeping the aircraft clean is important. Besides maintaining the appearance of the aircraft, cleaning makes inspecti...
Page 58: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 58 of 233 5.5 engine and engine compartment the engine should be kept clean since dirty cooling fins and baffles can cause overheating of...
Page 59: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 59 of 233 6 fuselage 6.1 fuselage the fuselage is a composite monocoque (self-supporting) structure and includes both the horizontal stab...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 60 of 233 6.2.5 scratches scratches on clear plastic surfaces can be removed by hand buffing and polishing using plastic polish available...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 61 of 233 6.3 j160-type cabin doors 6.3.1 description j160-type cabin doors are those which use the door hinge assembly shown in figure 2...
Page 62: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 62 of 233 figure 27 – j160-type door hinge assy figure 28 – j160-type door assembly.
Page 63: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 63 of 233 figure 29 – j120-type door assembly figure 30 – j200-type door assembly (j160-type).
Page 64: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 64 of 233 figure 31 – j160-type rear door assy figure 32 – j160-type door latch mechanism assembly.
Page 65: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 65 of 233 figure 33 – top door catch assy 6.5 j200 type cabin doors 6.5.1 description j200-type cabin doors are those which use the door ...
Page 66: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 66 of 233 6.6 j200-type cabin door latches 6.6.1 description there is one main latch on each door of a simple spring type. This is comple...
Page 67: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 67 of 233 figure 35 – j200-type front door assembly figure 36 – j200-type rear door assy.
Page 68: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 68 of 233 figure 37 – j200-type door latch mechanism assembly 6.7 seats 6.7.1 description the jabiru seats are an integral part of the st...
Page 69: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 69 of 233 6.8 upholstery seat upholstery is provided through slip-on covers. These are easily removed for cleaning and inspection of the ...
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Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 70 of 233 7 wings & empennage 7.1 general jabiru aircraft have a design philosophy and so many parts are interchangeable. For example, a ...
Page 71: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 71 of 233 note: it may be necessary to rock the wing slightly while pulling attaching bolt, or carefully use a long drift punch to drive ...
Page 72: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 72 of 233 6. Remove flap from wing so it does not crush the fuselage when lowering down. 7. Unbolt aileron control cables (2) from rear o...
Page 73: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 73 of 233 figure 38 – j160 wing assembly sheet 1 (ser x) figure 39 – j160 wing assembly sheet 2 (ser x).
Page 74: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 74 of 233 figure 40 – j160 wing assembly sheet 1 (ser xiv) figure 41 – j160 wing assembly sheet 2 (ser xiv).
Page 75: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 75 of 233 figure 42 – j160 wing assembly sheet 3 (ser xiv) 7.4 j170 wings 7.4.1 description the j170 wing is a semi-cantilever, stressed-...
Page 76: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 76 of 233 7.4.4 installation refer to section 7.3 for installation details. Figure 43 – j170 friese aileron installation figure 44 – j170...
Page 77: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 77 of 233 figure 45 – j170-ul wing assy sheet 2 (ser ix) 7.5 j200 wings 7.5.1 description the j200 wing is a semi-cantilever, stressed-sk...
Page 78: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 78 of 233 7.6 j230 wings 7.6.1 description the j230 wing is a semi-cantilever, stressed-skin type with a main spar. The wing is a moulded...
Page 79: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 79 of 233 figure 47 – j230 wing assembly sheet 2 (ser 13) figure 48 – j230 wing assembly sheet 3 (ser 13).
Page 80: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 80 of 233 7.7 j250 / j450 wings 7.7.1 description the j250 wing is a semi-cantilever, stressed-skin type with a main spar. The wing is a ...
Page 81: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 81 of 233 figure 50 – j250 family wing assy (sp-iii type) 7.8 wing struts each wing strut is a single lift strut which transmits a part o...
Page 82: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 82 of 233 7.9 landing light(s) 7.9.1 description landing / taxi lights are optional equipment for jabiru aircraft. Night-vfr variants hav...
Page 83: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 83 of 233 figure 52 – night-vfr lighting aim diagram figure 53 – night-vfr landing / taxi light assy 15 meters.
Page 84: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 84 of 233 figure 54 – day-vfr light assembly 7.11 dynon pitot 7.11.1 description as a part of the optional dynon instrumentation system a...
Page 85: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 85 of 233 figure 55 – dynon pitot installation 7.12 wing inspection window 7.12.1 description all jabiru aircraft have a small acrylic wi...
Page 86: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 86 of 233 figure 56 – wing inspection panel 7.13 fin the fin is a moulded composite structure supported by ribs and a rear spar. Hinges a...
Page 87: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 87 of 233 8 landing gear & brakes 8.1 general description main gear comprises two separate composite beams which are bolted to the fusela...
Page 88: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 88 of 233 8.3 main wheel fairing (spats) 8.3.1 description jabiru aircraft are equipped with fairings for the main and nose wheel. These ...
Page 89: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 89 of 233 8.4 main gear top fairing (speed fairing) 8.4.1 description jabiru aircraft are equipped with fairings between the main leg and...
Page 90: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 90 of 233 3. If excessively warped or scored or worn to a thickness of 2 mm, brake discs should be replaced with a new part. Sand smooth ...
Page 91: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 91 of 233 figure 58 – main wheel to leg assy figure 59 – main wheel assembly.
Page 92: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 92 of 233 figure 60 – directional brake disc installation 8.6 main wheel stub axle 8.6.1 description a steel stub axle is bolted to the o...
Page 93: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 93 of 233 8.6.3 main wheel stub axle installation 1. Secure axle and inboard brake plate to composite leg, making sure that any wheel ali...
Page 94: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 94 of 233 note: “straight” legs are “handed” – ensure the legs are installed on the correct side of the aircraft. 5. Bolt the stub axle &...
Page 95: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 95 of 233 figure 61 – main undercarriage (type 1) figure 62 – main undercarriage assembly (type 2).
Page 96: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 96 of 233 8.10 nose wheel speed fairing (spat) 8.10.1 description jabiru aircraft are equipped with a nose wheel speed fairing (wheel spa...
Page 97: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 97 of 233 8.11.4 nose wheel inspection and repair 1. Clean metal parts in solvent and dry thoroughly. 2. Inspect wheel halves for cracks....
Page 98: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 98 of 233 8.12 nose wheel steering / centring system 8.12.1 description for all models the nose wheel steering system consists pushrods d...
Page 99: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 99 of 233 figure 65 – nose leg soft link assy (j200 family) 8.13 nose undercarriage leg 8.13.1 description the nose gear comprises a stee...
Page 100: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 100 of 233 5. Remove upper collar / steering yoke (dependant on aircraft model) from the top of the leg. 6. Pull the nose wheel strut ass...
Page 101: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 101 of 233 15. Allow the resin to cure. 16. Remove the leg and clean off any excess grease or rough edges. 17. Apply graphite lubricant t...
Page 102: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 102 of 233 trouble probable cause remedy nose wheel shimmy nose strut bolts loose tighten bolts loose or worn steering link tighten, repl...
Page 103: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 103 of 233 figure 68 – nose leg assy figure 69 – nose leg assy – long trail (j160 family).
Page 104: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 104 of 233 figure 70 – fabricated nose wheel yoke assy 8.16 nose leg housing 8.16.1 description the nose leg housing is a structure bolte...
Page 105: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 105 of 233 8.16.4 installation reverse procedure above for installation. Loctite 620 must be applied to the assembly screws for the alumi...
Page 106: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 106 of 233 8.17.2 brake master cylinder removal & installation the following procedure applies to brake cylinder installations inside the...
Page 107: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 107 of 233 figure 72 – brake master cylinder & lever assy (type 1) figure 73 – brake master cylinder & lever assy (type 2).
Page 108: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 108 of 233 8.18 hydraulic brake lines 8.18.1 description jabiru aircraft use flexible black nylon brake hoses. On most models they are co...
Page 109: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 109 of 233 8.20 parking brake 8.20.1 description the parking brake consists of an over centre cam on the brake handle. Should the cam hav...
Page 110: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 110 of 233 5. When air is fully expelled, tighten bleed nipples & check fittings for leaks. 6. Repeat steps 1-4 for other side brake. War...
Page 111: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 111 of 233 8.25 trouble shooting - brakes table 12 – trouble shooting – brakes trouble probable cause remedy dragging brakes brake handle...
Page 112: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 112 of 233 figure 75 – single calliper detail (non quick change) figure 76 – single calliper (legacy brake system).
Page 113: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 113 of 233 9 aileron control system 9.1 aileron control system 9.1.1 description the general arrangement of the aileron system used in ja...
Page 114: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 114 of 233 figure 78 – aileron system schematic – type 2. Figure 79 – aileron system schematic – type 3..
Page 115: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 115 of 233 9.2 control column 9.2.1 description refer to drawings below: figure 77, figure 78 and figure 79. Jabiru aircraft have a singl...
Page 116: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 116 of 233 figure 81 – control column assy – type 2 figure 82 – control column assy – type 3.
Page 117: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 117 of 233 9.3 control cables 9.3.1 description control cables are of the enclosed push-pull type, fitted with spherical bearings at both...
Page 118: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 118 of 233 figure 84 – clamp comparison & installation (rudder cable) figure 85 – clamp installations (elevator & aileron) figure 86 – tr...
Page 119: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 119 of 233 figure 87 – cable & clamp comparison figure 88 – correct and incorrect clamp installation 9.3.4 control cable installation ins...
Page 120: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 120 of 233 9.4 ailerons 9.4.1 description ailerons comprise a moulded and bonded monocoque structure embodying a composite drive arm. Whi...
Page 121: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 121 of 233 check up travel on both ailerons using the aileron rigging template (see appendix 3). Use the aileron control stop adjustment ...
Page 122: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 122 of 233 figure 90 – aileron stops – type 2 figure 91 – aileron stops – type 3.
Page 123: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 123 of 233 10 wing flap control system 10.1 wing flap control system 10.1.1 description for aircraft with electric flaps the control syst...
Page 124: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 124 of 233 figure 93 – j200 family manual flap system sheet 1 figure 94 – j200 family manual flap system sheet 2.
Page 125: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 125 of 233 10.2 manual flap lever assy 10.2.1 description many jabiru aircraft are fitted with a manual flap system similar to that shown...
Page 126: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 126 of 233 10.3.3 inspection & repair note that while the pictures below show the motor removed, it is possible to carry out this work wi...
Page 127: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 127 of 233 figure 96 – commutator ring close-up 10.3.4 installation installation is the reverse of removal. Ensure the flap position indi...
Page 128: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 128 of 233 figure 97 – flap controls – sheet 1 (fibreglass motor mount) figure 98 – flap controls – sheet 1 (aluminium motor mount).
Page 129: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 129 of 233 figure 99 – flap controls – sheet 2 figure 100 – flap controls – sheet 3 (fibreglass motor mount).
Page 130: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 130 of 233 figure 101 – flap controls – sheet 3 (aluminium motor mount) figure 102 – j200 family electric flap system sheet 1.
Page 131: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 131 of 233 figure 103 – j200 family electric flap system sheet 2 10.4 flap cross shaft assembly 10.4.1 description as shown above the fla...
Page 132: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 132 of 233 10.4.4 flap cross shaft installation installation procedure is the reverse of assembly. After installing carry out a test run ...
Page 133: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 133 of 233 figure 105 – flap cross tube assy j200 family, electric 10.5 flap position indicator 10.5.1 description 2 different flap posit...
Page 134: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 134 of 233 figure 106 – flap position indicator – type 1 figure 107 – flap position indicator – type 2.
Page 135: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 135 of 233 figure 108 – flap position indicator drive cable assembly 10.6 external flap push rod 10.6.1 description the external flap pus...
Page 136: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 136 of 233 3. Remove flap. 10.7.3 inspection and repair inspect flaps for any signs of delamination or cracking. Pay particular attention...
Page 137: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 137 of 233 11 elevator control system 11.1 elevator control system 11.1.1 description the elevator control system is comprised of a contr...
Page 138: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 138 of 233 figure 110 – elevator control system – type 1, sheet 2 figure 111 – elevator control assy type 2.
Page 139: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 139 of 233 11.2 control column 11.2.1 description the same control panel is used for the elevator as for the ailerons. Drawings of the sy...
Page 140: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 140 of 233 warning all spherical rod end bearings must be fitted with a large washer on the outside of the through- bolt to prevent the b...
Page 141: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 141 of 233 figure 114 – wide-span models – horizontal tail & elevator assy type 2 11.4 elevator control cables 11.4.1 description control...
Page 142: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 142 of 233 warning all spherical rod end bearings must be fitted with a large washer on the outside of the through- bolt to prevent the b...
Page 143: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 143 of 233 11.6 elevator trim – control lever assy 11.6.1 description the control lever for the elevator trim is mounted on the centre co...
Page 144: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 144 of 233 figure 116 – trim lever assy – type 1 figure 117 – trim lever assy – type 2.
Page 145: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 145 of 233 figure 118 – elevator trim handle assy – type 3 11.7 elevator trim – aft assembly 11.7.1 description the elevator trim control...
Page 146: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 146 of 233 11.7.4 inspection & repair visually inspect for excess wear or contamination of the lubron block. If required, apply fresh gra...
Page 147: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 147 of 233 3. Where required, remove any ties etc used to restrain the cables in the aircraft. 4. Tie a string or light wire to one end o...
Page 148: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 148 of 233 12 rudder control system 12.1 rudder pedal system 12.1.1 description jabiru aircraft use rudder pedals connect directly to the...
Page 149: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 149 of 233 12.1.3 inspection and repair 1. Inspect nylon bearings for wear. Replace if worn. 2. Inspect pedal bars for wear around bearin...
Page 150: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 150 of 233 figure 122 – adjustable rudder pedal assy – type 1 figure 123 – adjustable rudder pedal assy – type 2.
Page 151: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 151 of 233 12.2 rudder centring system 12.2.1 description in jabiru aircraft the rudder pedals are connected directly to the nose leg. Th...
Page 152: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 152 of 233 figure 125 – steering/rudder centring assy – type 2 figure 126 – steering/rudder centring assy – type 3 (sheet 1).
Page 153: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 153 of 233 figure 127 – steering/rudder assy – type 3 (sheet 2) figure 128 – steering/rudder centring assy – type 3 (includes soft link).
Page 154: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 154 of 233 12.3 rudder 12.3.1 description the rudder of jabiru aircraft is a stressed-skin composite structure. It is connected to the ru...
Page 155: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 155 of 233 figure 130 – typical rudder installation (steel hinges) 12.4 rudder control cable 12.4.1 description control cables are of the...
Page 156: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 156 of 233 ensure the required inspections are carried out and the cable is clamped securely. Warning all spherical rod end bearings must...
Page 157: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 157 of 233 13 engine & engine installation 13.1 engine cowls 13.1.1 description the engine cowls comprise both an upper and lower composi...
Page 158: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 158 of 233 figure 131 – typical upper cowl assy figure 132 – typical lower cowl assy.
Page 159: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 159 of 233 13.2 engine 13.2.1 description the engines used in jabiru aircraft are horizontally-opposed, 4-stroke air-cooled designs, driv...
Page 160: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 160 of 233 13.3.2 flexible hose removal where equipped, cut the safety wire to allow the fire sleeve to be drawn back along the hose to a...
Page 161: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 161 of 233 13.4 cooling air baffles 13.4.1 description the baffles installed around the engine direct the cooling air flow to the oil coo...
Page 162: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 162 of 233 figure 134 – air duct hard point reinforcement 13.5 engine mount 13.5.1 description the engine mount is a welded assembly. Its...
Page 163: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 163 of 233 13.5.4 installation for installation reverse removal procedure above. Use the “solid laminate” torque values given in table 1....
Page 164: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 164 of 233 13.7.3 throttle inspection, repair & rigging 13.7.4 when adjusting any engine control, it is important to check that the contr...
Page 165: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 165 of 233 figure 136 – throttle assy (panel mounted) figure 137 – throttle assy (large panel mount).
Page 166: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 166 of 233 13.8 choke cable 13.8.1 description the choke control is normally located in the main instrument panel & is connected to the c...
Page 167: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 167 of 233 13.9 air intake system & carburetor heat 13.9.1 description the engine air intake system comprises a cold air inlet in the low...
Page 168: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 168 of 233 figure 140 – hot air duct assy 13.10 exhaust system 13.10.1 description the exhaust system consists of exhaust extractor pipes...
Page 169: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 169 of 233 13.10.3 exhaust inspection as all exhaust systems are subject to burning, cracking and general deterioration from alternate th...
Page 170: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 170 of 233 figure 142 – 3300 exhaust system type 1 figure 143 – 3300 exhaust system type 2.
Page 171: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 171 of 233 13.11 cabin heater system 13.11.1 description a cold-air inlet is fitted to the front of the engine cowls. From here the air f...
Page 172: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 172 of 233 figure 144 – cabin heat mixer assembly figure 145 – cabin heat exchanger assy.
Page 173: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 173 of 233 13.12 extreme climatic conditions 13.12.1 dust dust induced into the carburettor air intake system is probably the greatest si...
Page 174: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 174 of 233 figure 147 – 2200 engine installation figure 148 – 2200 engine installation, long engine mount.
Page 175: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 175 of 233 figure 149 – j200 family engine installation type 1 figure 150 – j200 family engine installation type 2.
Page 176: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 176 of 233 14 fuel system 14.1 description refer to figures below for system schematic details. Two basic types of systems are used: a sy...
Page 177: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 177 of 233 figure 151 – in-cabin fuel system figure 152 – fuel system schematic – type 1.
Page 178: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 178 of 233 figure 153 – fuel system schematic – type 2 figure 154 – fuel system schematic – type 3.
Page 179: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 179 of 233 figure 155 – fuel system schematic – type 4 14.1.2 fuel system trouble shooting table 13 – trouble shooting – fuel system trou...
Page 180: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 180 of 233 14.2 fuel lines 14.2.1 description flexible fuel lines are used in jabiru aircraft. 14.2.2 removal where required, fuel lines ...
Page 181: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 181 of 233 figure 157 – sample fuel line details figure 158 – fuel lines showing typical “u” requiring correction figure 159 – corrected ...
Page 182: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 182 of 233 14.3 fuel tanks 14.3.1 description where wing tanks are fitted, the composite tanks are located in the left & right hand wings...
Page 183: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 183 of 233 figure 160 – header tank installation – type 1 figure 161 – header tank installation – type 2 (sheet 1).
Page 184: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 184 of 233 figure 162 – header tank installation – type 2 (sheet 2) 14.4 fuel vents 14.4.1 description for aircraft with wing tanks venti...
Page 185: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 185 of 233 to check the breather line for the header tank: - where equipped, turn off taps between the wing tanks and the header tank. Al...
Page 186: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 186 of 233 14.5.2 fuel valve removal & installation where equipped, turn off both taps between wing tanks and header tank. Cover both tan...
Page 187: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 187 of 233 14.6.2 fuel gauge removal & installation for wing root sight gauges: - remove the fairings from between the wings and the fuse...
Page 188: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 188 of 233 figure 165 – fuel gauge – electric sender installation figure 166 – fuel gauge – electric sender assembly figure 167 – fuel ga...
Page 189: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 189 of 233 14.7 fuel filters 14.7.1 description the fuel filter is of the in-line type. It is located: - inside the header tank enclosure...
Page 190: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 190 of 233 allow the loctite to cure. Reverse the preceding steps for installation. Ensure waste cloth is removed. Warning ensure tank ve...
Page 191: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 191 of 233 15 instruments & instrument systems 15.1 general this section describes the typical instrument installation and its operating ...
Page 192: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 192 of 233 figure 168 – instrument panel layout type 1 figure 169 – instrument panel layout type 2 figure 170 – instrument panel layout t...
Page 193: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 193 of 233 figure 171 – instrument panel layout type 4 15.3 instrument panel mount 15.3.1 description the instrument panel mount is a fib...
Page 194: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 194 of 233 figure 172 – instrument panel mount installation 15.4 instruments 15.4.1 description jabiru aircraft are equipped with a wide ...
Page 195: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 195 of 233 15.5 pitot & static systems 15.5.1 description the pitot system conveys ram air pressure to the airspeed indicator. The static...
Page 196: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 196 of 233 figure 174 – static probe system assembly 15.5.2 pitot-static water traps a water trap is incorporated into both the pitot and...
Page 197: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 197 of 233 figure 175 – pitot / static water trap figure 176 – pitot-static system – water trap locations.
Page 198: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 198 of 233 15.5.3 static pressure system inspection & leakage test the following procedures outline inspection and testing processes for ...
Page 199: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 199 of 233 ensure no alternations of airframe have been made which would affect pressure present in the pitot system during flight. For e...
Page 200: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 200 of 233 15.5.8 trouble shooting – airspeed indicator table 16 – trouble shooting – airspeed indicator trouble probable cause remedy ha...
Page 201: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 201 of 233 15.5.10 trouble shooting – vertical speed indicator table 18 – trouble shooting – vertical speed indicator trouble probable ca...
Page 202: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 202 of 233 figure 177 – static system test 15.6 alternate static source 15.6.1 description jabiru aircraft may be equipped with an altern...
Page 203: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 203 of 233 for installation, reverse removal steps listed above. Figure 178 – alternate static source assy 15.7 analogue tachometer 15.7....
Page 204: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 204 of 233 trouble probable cause remedy instrument fails to operate circuit breaker open check master and avionics circuit breakers. Re-...
Page 205: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 205 of 233 figure 180 – hall effect sensor inst. (for tach with jabiru logo on face) 15.8 analogue engine gauges 15.8.1 description the o...
Page 206: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 206 of 233 trouble probable cause remedy defective mechanism substitute known-good tachometer and check reading. Replace instrument defec...
Page 207: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 207 of 233 trouble probable cause remedy oil pressure inaccurate / fluctuating poor quality earth connection between display and engine c...
Page 208: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 208 of 233 16 section 14 – electrical systems 16.1 electrical power supply system electrical energy for the aircraft is supplied by a 12 ...
Page 209: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 209 of 233 figure 181 – wiring diagram sheet 1..
Page 210: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 210 of 233 figure 182 – wiring diagram sheet 2. Figure 183 – night-vfr lighting sheet 1.
Page 211: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 211 of 233 figure 184 – night-vfr lighting sheet 2 16.2 minor electrical equipment 16.2.1 bus bars electrical power for electrical equipm...
Page 212: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 212 of 233 16.2.5 strobe system (option) a strobe light may be installed in the tip of the tail fin or on the wingtips. The power source ...
Page 213: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 213 of 233 16.4 electrical load analysis (ela) 16.4.1 factory-built variants an ela has been carried out as part of the aircraft’s certif...
Page 214: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 214 of 233 figure 186 – second vhf antenna installation (j120 / j160 families) figure 187 – second vhf antenna installation (j230 familie...
Page 215: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 215 of 233 16.6 transponder 16.6.1 description a transponder is optional equipment for jabiru aircraft. This system consists of the trans...
Page 216: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 216 of 233 18 painting & finishing 18.1 exterior 18.1.1 painting the following painting procedure, as used at the jabiru factory, had pro...
Page 217: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 217 of 233 6. Follow instructions carefully and experiment with setting times. 7. On large radius (e.G. Sides of fuselage) an extra large...
Page 218: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 218 of 233 19 placards 19.1 model-specific decals table 22 – model-specific decals decal detail preview warning placard j120 p/no. 5a092a...
Page 219: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 219 of 233 decal detail preview fit adjacent to main warning placard (lsa models, see above) warning placard j160 p/no. 5a011a0d fitted a...
Page 220: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 220 of 233 decal detail preview warning placard j450 p/no. 5a002a0d fitted above windscreen in front of wing carry through beam across to...
Page 221: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 221 of 233 loading limitations 500kg p/no 5118024 j120 family fit to inside of fuselage on right side just below rear quarter window. Loa...
Page 222: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 222 of 233 engine oil details. P/no. 5a008a0d 1 off attach to upper cowl beside oil door or to oil door itself. Trim position p/no. 5a031...
Page 223: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 223 of 233 door string placard p/no5026094 fitted on inside of both doors above door handle. Loading limitations p/no 5a037a0d. Fit to ri...
Page 224: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 224 of 233 fuel tap position p/no 5023094 where equipped fitted to the left-hand of the console adjacent to the fuel valve choke cable p/...
Page 225: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 225 of 233 20 fairings 20.1 description jabiru aircraft are fitted with fairings around the wing roots, wing struts, under the fuselage a...
Page 226: Jabiru Aircraft
Jabiru aircraft pty ltd aircraft service manual jabiru j160 / j170 variants 22 appendix iv – propeller service manual 22.1 certified propeller models c000242 series propellers with a serial number of 2900 or higher and 4a401 series propellers with a serial number of 002 must be maintained in accorda...
Page 227: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 227 of 233 22.4 description the propellers are constructed from 3 (2200 propellers) or 4 (3300 propellers) laminations of approved specie...
Page 228: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 228 of 233 figure 189 – propeller installation.
Page 229: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 229 of 233 caution the spinner is an important and integral part of the propeller assembly. It is essential to ensure adequate engine coo...
Page 230: Jabiru Aircraft
Aircraft service manual jabiru aircraft pty ltd jtm001-1 j120, j160, j170, j200/j400, j230/j430, j250/j450 variants revision 1 dated: nov 2011 issued by: sw page: 230 of 233 in composite leading edges, nicks of a size described above may be repaired by filling with 5- minute araldite and fibreflock ...
Page 231: Jabiru Aircraft
Jabiru aircraft pty ltd casa approved section airworthiness limitations jabiru j160-c revision 0 dated 6th april 2012 issued by: ras page: 231 of 233 c:\aero_craft_australia\jabiru\jabiru_documents_edited\generic_tech_mannual\generic_tech_rev1_unsigned.Docx print date: 8/05/2012 1:11:00 pm 23 append...
Page 232: Jabiru Aircraft
Jabiru aircraft pty ltd casa approved section airworthiness limitations jabiru j160-c revision 0 dated 6th april 2012 issued by: ras page: 232 of 233 c:\aero_craft_australia\jabiru\jabiru_documents_edited\generic_tech_mannual\generic_tech_rev1_unsigned.Docx print date: 8/05/2012 1:11:00 pm 23.1 gene...
Page 233: Jabiru Aircraft
Jabiru aircraft pty ltd casa approved section airworthiness limitations jabiru j160-c revision 0 dated 6th april 2012 issued by: ras page: 233 of 233 c:\aero_craft_australia\jabiru\jabiru_documents_edited\generic_tech_mannual\generic_tech_rev1_unsigned.Docx print date: 8/05/2012 1:11:00 pm 23.4 cont...