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  5. Installation, Operation And Service Manual

Jackson DishStar HT Installation, Operation And Service Manual

Manual is about: High Temperature Undercounter Dishwasher

Summary of DishStar HT

  • Page 1

    Dishst ar ht/l t installation, operation, and service manual dishstar ® ht/lt manual • 07610-004-37-13-e dishstar ® series undercounter dishmachines ®.

  • Page 3

    Manufacturer's warranty one year limited parts and labor warranty all new jackson dishwashers are warranted to the original purchaser to be free from defects in material or workmanship, under normal use and operation, for a period of (1) one year from date of purchase, but in no event to exceed (18)...

  • Page 4: Revision History

    I revision history revision letter revision date made by applicable ecns details a 7-18-16 jh n/a initial release of the manual. B 11-30-16 jh n/a added lt and lt-h units. C 12-13-16 jh n/a updated operating parameters on pg. 3. Added drain quench kit and p/n to pg. 52. Updated the go box kit, pg. 5...

  • Page 5: Dishstar

    Ii dishstar ® ht undercounter dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. Dishstar ® lt undercounter dishmachine; low-temperature, chemical- sanitizing, with detergent, rinse-aid, and sanitizer chemical feeder pumps. Dis...

  • Page 6: Table of Contents

    Iii table of contents guides guide to symbols ............................................................................................................................. 1 guide to abbreviations & acronyms ...............................................................................................

  • Page 7: Trouble Shooting

    Iv trouble shooting common problems ......................................................................................................................... 20 parts ht control panel .......................................................................................................................

  • Page 8: Guides

    07610-004-37-13-e 1 guides guides symbols ! Caution ! Warning notice - risk of injury to personnel. - risk of damage to equipment. - risk of electrical shock. - lockout electrical power. - reference data plate. - important note. I - caustic chemicals. Abbreviations & acronyms ansi - american nationa...

  • Page 9: Specifications

    2 07610-004-37-13-e front back top 33 5/16" (846 mm) 18 1/2" (470 mm) 3 5/8" (18 mm) 1 7/8" (48 mm) a 1/4" (7 mm) wall clearance 3/8" (1 mm) 2 3/4" (70 mm) 52 3/8" (1330 mm) a b 18 1/2" (470 mm) 8 5/8" (220 mm) 2 1/8" (54 mm) b 1 5/8" (41 mm) 10 1/2" (267 mm) c 24 3/16" (615 mm) legend a- water inle...

  • Page 10: Specifications

    07610-004-37-13-e 3 operating capacity: ht lt/lt-h racks per hour 24 24 dishes per hour 600 600 glasses per hour 864 864 gallons per rack 1.1 1.2 gallons per hour 26.4 28.8 tank capacity (gallons): wash tank 1.1 1.2 rinse tank 3.0 n/a electrical loads (as applicable): wash motor hp 1.0 1.0 rinse hea...

  • Page 11: Specifications

    4 07610-004-37-13-e all electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, an...

  • Page 12: Water Supply

    07610-004-37-13-e 5 water supply connections: water hardness higher than 5 gpg before installing the unit, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and unit, do not throw away the packa...

  • Page 13: Water Supply

    6 07610-004-37-13-e water supply connection: water hardness of 5 gpg or lower pressure regulator shock absorber connecting the drain line if water hardness tests at 5 gpg or lower, install the water supply line (1/2” id pipe size minimum) to the machine’s incoming water connection point using copper...

  • Page 14: Installation

    07610-004-37-13-e 7 electrical and grounding conductors must comply with the applicable portions of the national electric code ansi/nfpa 70 (latest edition) and/or other electrical codes. The data plate is located at the left-front side of the dishmachine. Refer to the data plate for machine operati...

  • Page 15: Chemical Feeder

    8 07610-004-37-13-e chemical feeder equipment priming chemical feeder pumps warning: some of the chemicals used in dishwashing might cause chemical burns if they come in contact with skin. Wear protective gear when handling these chemicals. If any contact with skin occurs, immediately follow the tre...

  • Page 16: Programming

    07610-004-37-13-e 9 programming chemical feeder pumps to access the programming mode, the machine must be on and idle (between cycles). On the timer board, press and hold both the move and enter buttons on the timer board simultaneously for two seconds. The program (pgm) light and light a will illum...

  • Page 17: Programming

    10 07610-004-37-13-e to change the value of a parameter, use the move button to illuminate the light next to the time option (time is measured in seconds). In the time categories, each second in use will light up. To deselect the option, press enter and the light will go off, press enter again and i...

  • Page 18: Installation

    07610-004-37-13-e 11 instructions installation leveling the dishmachine is designed to operate while level. This is important to prevent any damage to the machine during operation and to ensure the best possible results. The unit comes equipped with adjustable bullet feet which can be turned using a...

  • Page 19: Heater Contactor

    12 07610-004-37-13-e disconnect electrical power at the breaker or disconnect switch and tag-out in accordance with procedures and codes. 13. Disconnect electrical power at the breaker or disconnect switch and tag-out in accordance with procedures and codes. 14. Remove the front panel of the machine...

  • Page 20: Operation

    07610-004-37-13-e 13 operating instructions operation before operating the unit, verify the following: 1. Strainer is in place and clean. 2. Wash and rinse arms are screwed securely into place and end-caps are tight. 3. Wash and rinse arms rotate freely. 4. Chemical levels in chemical containers are...

  • Page 21: Washing A Rack

    14 07610-004-37-13-e proper preparation of ware will help ensure good results and fewer re-washes. If not done properly, ware might not come out clean and the efficiency of the dishmachine will be reduced. Putting unscraped dishes into the machine affects its performance, so scraps should always be ...

  • Page 22: Operation

    07610-004-37-13-e 15 operating instructions operation 3. When draining stops, remove the strainer. 4. Remove soil and debris from the strainer and set to the side. 5. Unscrew the wash and rinse arms from their manifolds. Remove the end-caps and flush the arms with water. Use a brush to clean out the...

  • Page 23: Shutdown &

    16 07610-004-37-13-e shutdown & cleaning 8. Replace the wash and rinse arms in the unit. The arms only need to be hand-tight; do not use tools to tighten them down. 9. Reinstall the strainer and close the door. Operating instructions operation.

  • Page 24: Operation

    07610-004-37-13-e 17 operating instructions operation deliming to proceed with the delime operation, follow the steps below. The tank capacities of the machine can be found in the specifications section of this manual. 1. Remove rinse arms and place in sink with deliming solution (ht only). 2. Flip ...

  • Page 25: Detergent

    18 07610-004-37-13-e detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate. Using detergent in the proper amount can become a source of substantial savings. A qualified water treatment specialist can determine what is needed for m...

  • Page 26: Maintenance

    07610-004-37-13-e 19 preventative maintenance maintenance preventative maintenance the manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by qualified service personnel. Performing maintenance on your dishmachine may void your ...

  • Page 27: Troubleshooting

    20 07610-004-37-13-e problem possible cause remedy water overflow from bottom of door. 1. Clogged drain. 2. Machine not level. 3. Excessive inlet pressure. 4. Detergent foaming. 5. Wash/rinse arm end-cap missing. 1. Remove obstruction. 2. Level machine or increase height to the front. 3. Install pre...

  • Page 28: Troubleshooting

    07610-004-37-13-e 21 problem possible cause remedy wash temperature not at required temperature range. 1. Water level low. 2. Rtd setpoint too slow. 3. Defective rtd. 4. Wash heater defective. 5. Defective heater contactor r1. 1. Check water level. If low, run new fill cycle. 2. Check fault screen. ...

  • Page 29: Parts

    22 07610-004-37-13-e item qty description part number 1 2 contactor, 30 a, 240 v 05945-002-74-20 2 1 relay, omron 05945-111-89-75 3 3 open/closed bushing 05975-003-35-21 4 1 control panel weldment 05700-004-35-76 5 1 universal timer 05945-003-75-23 6 4 screw, 10-32 x 1" 05305-002-19-42 7* 1 peri-pum...

  • Page 30: Parts

    07610-004-37-13-e 23 item qty description part number 1 1 contactor, 110 v 05945-109-05-69 2 1 relay, omron 05945-002-47-41 3 3 open/closed bushing 05975-003-35-21 4 1 control panel weldment 05700-004-35-76 5 1 universal timer 05945-003-75-23 6 4 screw, 10-32 x 1" 05305-002-19-42 7 1 thermostat plat...

  • Page 31: Parts

    24 07610-004-37-13-e 1 2 3 4 5 6 8 9 item qty description part number 1 2 contactor, 110 v 05945-109-05-69 2 2 relay, omron 05945-002-47-41 3 3 open/closed bushing 05975-003-35-21 4 1 control panel weldment 05700-004-35-76 5 1 universal timer 05945-003-75-23 6 4 screw, 10-32 x 1" 05305-002-19-42 7 1...

  • Page 32: Parts

    07610-004-37-13-e 25 item qty description part number 1 1 bracket, control panel 05700-004-35-82 2 1 gauge, with green zone 06680-011-86-42 3 1 hose, pressure gauge 05700-004-36-95 4 1 light, green 05945-111-44-43 5 2 prime switch 05930-011-49-54 6 1 decal, display panel 09905-004-35-39 7 2 switch 0...

  • Page 33: Parts

    26 07610-004-37-13-e item qty description part number 1 1 bracket, control panel 05700-004-37-73 2 1 thermometer, 48" rinse 06685-004-31-47 3 2 light, red 05945-504-07-18 4 3 prime switch 05930-011-49-54 5 2 switch 05930-011-49-55 6 1 counter 05990-111-35-38 7 1 light, amber 05945-111-44-44 8 1 ligh...

  • Page 34: Parts

    07610-004-37-13-e 27 lt-h display panel parts item qty description part number 1 1 bracket, control panel 05700-004-37-73 2 1 thermometer, 48" rinse 06685-004-31-47 3 2 light, red 05945-504-07-18 4 3 prime switch 05930-011-49-54 5 2 switch 05930-011-49-55 6 2 light, red 05945-111-44-45 7 1 decal, hi...

  • Page 35: Parts

    28 07610-004-37-13-e item qty description part number 1 1 decal, power connections, ht 09905-011-47-35 decal, power connections, lt/lt-h 09905-011-47-64 2 1 terminal block box 05700-003-27-69 1 terminal box cover (not shown) 05700-003-27-70 3 1 decal, copper conductors 09905-011-62-72 4 2 screw, 10-...

  • Page 36: Parts

    07610-004-37-13-e 29 ht chemical feeder pump assembly parts item qty description part number 1 2 stiffener, chemical tube 05700-002-66-49 2 1 peri-pump, 14 rpm 05700-002-72-48 3 1 peri-pump, 36 rpm 05700-003-78-74 4 1 chemical tube 05700-011-37-12 5 1 chemical tube 05700-011-37-13 6 1 chemical tube ...

  • Page 37: Parts

    30 07610-004-37-13-e item qty description part number 1 1 motor, 14 rpm 240 v rinse aid feeder pump 04320-111-47-46 1 motor, 36 rpm 240 v detergent feeder pump 04320-111-47-47 2 1 rear housing 04320-111-37-09 3 2 screw, 8-32 x 1/2" phillips pan head 05305-011-37-06 4 1 squeeze tube (goes with 14 rpm...

  • Page 38: Parts

    07610-004-37-13-e 31 item qty description part number 1 1 motor, 14 rpm 04320-111-35-13 2 2 motor, 36 rpm 04320-111-35-14 3 1 tubing, white 05700-002-62-13 4 1 tubing, blue 05700-002-62-11 5 1 tubing, red 05700-002-62-12 6 3 pump cover 04320-111-37-08 lt/lt-h chemical feeder pump assembly parts 1 2 ...

  • Page 39: Parts

    32 07610-004-37-13-e item qty description part number 1 1 track mount 05700-004-37-93 2 1 pipe clamp 05700-000-35-05 3 2 peri-pump track 05700-003-33-29 4 1 peri-pump plate 05700-003-54-41 1 2 3 4 lt/lt-h peri-pump track assembly parts.

  • Page 40: Parts

    07610-004-37-13-e 33 12 11 10 13 9 7 6 4 5 4 2 1 3 ht plumbing assemblies parts 4 8 15 17 16 14 22 20 21 18 19 24 23 25.

  • Page 41: Parts

    34 07610-004-37-13-e note: use teflon tape on threads. Do not use "pipe dope." item qty description part number 1 1 tee, 1/2" brass 04730-211-27-00 2 1 plug, 1/2" brass pipe 04730-209-03-00 3 1 nipple, 1/2" close brass 04730-207-15-00 4 3 adapter, male 04730-401-03-01 5 1 tube, copper 1/2" x 22" 057...

  • Page 42: Parts

    07610-004-37-13-e 35 lt/lt-h plumbing assemblies parts 4 9 16 18 17 15 6 21 19 20 4 1 2 3 13 5 6 5 8 7 10 11 12 7 14 15.

  • Page 43: Parts

    36 07610-004-37-13-e note: use teflon tape on threads. Do not use "pipe dope." item qty description part number 1 1 vacuum breaker 04820-003-06-13 2 1 elbow, 1/2" npt x 3/4" hose, 45-degree 04730-003-29-22 3 1 pipe clamp 05700-011-38-62 4 2 pipe clamp (side of unit) 05700-000-35-05 5 1 union, 1/2" 0...

  • Page 44: Parts

    07610-004-37-13-e 37 plumbing options parts pressure regulator option water arrestor, 1/2” 06685-100-05-00 tee, 1/2” x 1/2” x 1/2” 04730-211-27-00 nipple, 1/2” npt, brass 04730-207-15-00 shock absorber (water arrestor) option water pressure regulator, 1/2” 05700-100-04-07 water arrestor repair kit (...

  • Page 45: Parts

    38 07610-004-37-13-e 4810-200-03-18 complete 110 volt solenoid valve assembly, 1/2” 04810-100-12-18 coil & housing only 06401-003-07-43 complete 240 volt solenoid valve assembly, 1/2” 04810-100-09-18 coil & housing only 06401-003-07-44` complete vacuum breaker assembly, 1/2” npt 04820-003-06-13 item...

  • Page 46: Parts

    07610-004-37-13-e 39 wash manifold assembly parts ht 04730-003-34-64 lt/lt-h 04730-003-34-60 7 7 7 8 9 10 11 13 12.

  • Page 47: Parts

    40 07610-004-37-13-e item qty description part number 1 1 hub, discharge machine 05700-021-37-90 2 1 gasket, manifold 05330-200-23-00 3 1 nut, jam 1 1/2-12 05700-000-86-23 4 4 hose clamp, 1 5/16” - 2 1/4” #28 04730-719-01-37 5 1 hose, 1 1/4” x 2 1/4” reinforced 05700-011-44-48 6 1 hose, bottom manif...

  • Page 48: Parts

    07610-004-37-13-e 41 1 2 3 4 5 6 7 8 9 parts motor & pump assembly.

  • Page 49: Parts

    42 07610-004-37-13-e item qty description part number 1 1 pump casing ss, 60 hz 05700-002-85-00 2 1 impeller, 60 hz 05700-002-81-86 3 1 mechanical seal, 60 hz 05330-002-34-22 4 1 seal plate, 60 hz 05700-002-81-87 1 case o-ring, 60 hz 05330-002-81-83 1 drain plug (not shown) 04730-002-81-89 5 1 motor...

  • Page 50: Parts

    07610-004-37-13-e 43 item qty description part number 1 1 wash arm with end-cap 05700-021-46-58 2 1 bearing, assembly 05700-021-35-97 3 1 o-ring 05330-002-60-69 4 2 end-cap, wash arm 05700-003-31-59 parts rinse arm & wash arm assemblies 1 2 complete wash arm assembly 1 per unit on ht 2 per unit on l...

  • Page 51: Parts

    44 07610-004-37-13-e item qty description part number 1 1 bearing, rinse arm 03120-004-12-13 2 1 bushing, rinse head 05700-021-33-84 3 1 ring, retaining, rinse head bushing 05340-112-01-11 4 1 washer, rinse arm 05330-011-42-10 1 o-ring (not shown) 05330-002-60-69 5 1 rinse arm 05700-031-38-30 6 2 en...

  • Page 52: Parts

    07610-004-37-13-e 45 f-plate, b 1 9 f-fitting, 1 10 coupling 2 11 f-baffle, 1 12 stud, 5/16 4 13 f-front,a 1 14 item qty description part number 1 1 thermostat, elan electric dual 05585-004-17-27 2 1 rinse tank weldment 05700-003-31-95 3 1 fitting, 1/4" imperial brass 05310-924-02-05 4 1 208-230 vol...

  • Page 53: Parts

    46 07610-004-37-13-e (12 plc's) (6 plc's) (2 plc's) (2 plc's) (2 plc's) (12 plc's) (3 plc's) (2 plc's) (2 plc's) (2 plc's) (3 plc's) 1 15 8 9 19 4 17 14 7 6 13 2 10 11 18 16 12 20 21 18 7 22 23 24 21 5 3 15 18 11 10 2 21 parts door assembly.

  • Page 54: Parts

    07610-004-37-13-e 47 parts door assembly item qty description part number 1 1 outer door weldment 05700-004-36-55 2 2 screw, 10-32 x 1/4" 05305-173-01-00 3 2 bolt, 1/4-20 x 3/8" hex 05305-274-20-00 4 2 nut, lock 6-32 hex with nylon insert 05310-373-03-00 5 2 washer, ss 1/4-20 id 05311-174-01-00 6 1 ...

  • Page 55: Parts

    48 07610-004-37-13-e 1 2 3 10 6 7 8 9 5 4 parts miscellaneous door components.

  • Page 56: Parts

    07610-004-37-13-e 49 miscellaneous door components parts item qty description part number 1 1 switch mounting plate assembly 05700-003-33-54 2 1 door spring 05700-003-32-85 3 1 cover, left hinge weldment 05700-004-36-80 4 1 cover, right hinge weldment 05700-004-36-81 hinge components secured with lo...

  • Page 57: Parts

    50 07610-004-37-13-e 2 3 4 6 5 7 8 9 10 1 frame & panel components parts.

  • Page 58: Parts

    07610-004-37-13-e 51 frame & panel components parts item qty description part number 1 1 top shroud weldment 05700-003-37-06 2 1 left shroud weldment 05700-003-37-04 3 1 right shroud weldment 05700-004-36-82 4 1 left frame weldment 05700-003-31-91 5 1 swivel feet 05340-108-02-00 6 1 right frame weld...

  • Page 59: Parts

    52 07610-004-37-13-e 1 2 3 4 5 item qty description part number components secured with locknut, 1/4-20 ss hex with nylon insert 05310-374-01-00 1 1 rail, left rack 05700-031-37-88 2 1 rail, right rack 05700-031-37-88 3 1 splash shield 05700-003-33-51 4 1 strainer spacer 05700-002-70-60 attaches wit...

  • Page 60: Parts

    07610-004-37-13-e 53 parts stands & components to install the stand, first remove the adjustable feet from the machine. Place machine on table and use the square mounting holes to line-up the machine. Re-insert the adjustable feet through bottom of table top and tighten to lock machine to table. Ins...

  • Page 61: Installation

    54 07610-004-37-13-e item qty description part number 1 1 kleeneware hts-11 system 04730-003-28-03 2 1 replacement cartridge (inspect at least every 6 months) 04730-003-28-04 replacement test strip (not shown) 06401-003-28-06 1 2 must be installed vertically. The provided bracket is to be secured to...

  • Page 62: Parts

    07610-004-37-13-e 55 parts go box kit a go box is a kit of the most-needed parts for a particular model or model family to successfully effect a repair in the first call, 90% or more of the time. * special pricing when purchased with a go box kit. Call for details. Dishstar ® ht go box kit 06401-004...

  • Page 63: Parts

    56 07610-004-37-13-e item qty description part number 1 1 thermostat bracket 05700-004-36-37 2 1 high limit thermostat 05930-004-33-12 3 1 probe bracket 05700-004-38-45 4 1 wash heater, 115 v, 1.5 kw 04540-004-33-76 5 4 lockwasher, split, 5/16" 05311-275-01-00 6 4 nut, hex 5/16-18 05310-275-01-00 7 ...

  • Page 64: Parts

    07610-004-37-13-e 57 parts lt/lt-h vacuum switch assembly 3 4 11 8 1 7 10 13 9 5 6 12 2 item qty description part number complete assembly 05700-003-55-98 1 1 box, vacuum switch 05700-003-55-96 2 2 switch, vacuum 06685-003-36-13 3 2 wye, 1/4” barbed pvdf 04730-003-36-14 4 6 tubing, clear 5/16" id 04...

  • Page 65: Parts

    58 07610-004-37-13-e remove locknut on plumbing support bracket and mount switch box over existing stud. Reinstall bracket and route red and white tubes behind blue hose as shown. Route gray cable down back and under the tub along inlet plumbing, remove wires from existing pressure switches, and con...

  • Page 66: Schematics

    07610-004-37-13-e 59 schematics dishstar ® ht.

  • Page 67: Schematics

    60 07610-004-37-13-e schematics dishstar ® lt/lt-h.

  • Page 68

    61 61 jackson wws, inc. • 6209 n. Us hwy 25e • gray, ky 40734 usa 1.888.800.5672 • www.Jacksonwws.Com 61 dishstar ® ht/lt manual • 07610-004-37-13-e.