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Jackson Door-type Dishmachine TEMPSTAR GPX Technical Manual

Manual is about: DUAL TEMPERATURE, GAS HEATED, DOOR-TYPE DISHMACHINES

Summary of Door-type Dishmachine TEMPSTAR GPX

  • Page 1

    Technical manual installation manual for export units service manual for domestic units for jackson models: tempstar gpx tempstar hh gpx jackson msc, inc. P.O. Box 1060 hwy. 25e barbourville, ky. 40906 fax (606) 523-9196 phone (606) 523-9795 www.Jacksonmsc.Com dual temperature, gas heated, door-type...

  • Page 3

    I revision/ page revision date made by applicable ecn details c 06-08-04 maw 7006 changed thermostat bracket from 17372 to 18164. Changed to new layout. D 07-24-06 maw 7445, 7553 7571 converted to centered layout. Replace 05700-002-63-16 with 04730-207-15-00 nipple. Add false panel assembly and wash...

  • Page 4: Tempstar Hh Gpx

    Ii nomenclature for the models covered in this manual tempstar hh gpx tempstar gpx = gas heated, hot water sanitizing, door-type dishmachine tempstar hh gpx = gas heated, hot water sanitizing, door-type dishmachine with higher hood model: serial no.: installation date: service rep. Name: phone no.:.

  • Page 5

    Section description page i. Specification information specifications of the tempstar gpx 2 specifications of the tempstar hh gpx 3 dimensions for the tempstar gpx 4 dimensions for the tempstar hh gpx 5 table dimensions 6 ii. Installation/operation instructions installation instructions 8 electrical ...

  • Page 6: Section 1:

    1 section 1: specification information.

  • Page 7

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 1: specification information specifications of the tempstar gpx 2 performance/capabilities operating capacity (racks/hour) racks per hour 57 dishes per hour 1425 glasses per hour 1425 operating cycle (seco...

  • Page 8

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: 08-06-2007 section 1: specification information specifications of the tempstar hh gpx 3 performance/capabilities operating capacity (racks/hour) racks per hour 53 dishes per hour 1325 glasses per hour 1325 operating c...

  • Page 9

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 1: specification information dimensions for tempstar gpx a - drain 1 1/2” npt b - water inlet 1/2” npt c - electrical connection d - standard wall clearance with dishtable 4” e - outlet to booster heater 3...

  • Page 10

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 1: specification information dimensions for tempstar hh gpx 5 legend: a - drain 1 1/2” npt b - water inlet 1/2” npt c - electrical connection d - standard wall clearance with dishtable 4” e - outlet to boo...

  • Page 11

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 1: specification information table dimensions 6 table dimensions corner installation table dimensions connection to dishmachine table dimensions straight through installation 20 1/2” opening 2 1/2” 4” mini...

  • Page 12: Section 2:

    7 section 2: installation/operation instructions.

  • Page 13

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions installation instructions 8 visual inspection: before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that ther...

  • Page 14

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions installation instructions 9 gas booster heater electrical installation: the gas booster heater must have a separate electric hookup than that supplied to the dishmach...

  • Page 15: Warning

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions gas booster heater connections 10 due to the fact that each customer may have different requirements for the orientation of the gas booster heater relative to the mai...

  • Page 16

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions gas booster heater connections (continued) 11 thermal expansion tank rinse solenoid valve recirc pump gas booster heater phosphate water treatment cartridge y-straine...

  • Page 17

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions operation instructions 12 preparation: before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in pla...

  • Page 18

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 2: installation/operation instructions operation instructions (continued) 13 operational inspection: based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Op...

  • Page 19: Section 3:

    14 section 3: preventative maintenance.

  • Page 20

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 3: preventative maintenance preventative maintenance 15 the dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that som...

  • Page 21: Section 4:

    16 section 4: troubleshooting.

  • Page 22

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 4: troubleshooting common problems 17 warning: inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require e...

  • Page 23

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 4: troubleshooting common problems (continued) 18 problem: rinse water not reaching required temperature. 1. Faulty rinse heater. Check element for continuity; if open, replace heater. 2. Misadjusted/fault...

  • Page 24: Section 5:

    19 section 5: service procedures.

  • Page 25

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 20 these dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances and design aspects that must...

  • Page 26

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 21 4. When replacing the coil, ensure that when removing the coil wire cover that care is taken not to damage the wires inside. Using the medium flathead screwdriver, gently use it to...

  • Page 27

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 22 13. Slowly remove the valve bonnet. Note: the spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and v...

  • Page 28

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 23 19. Using the small flathead screwdriver, lift out the screen retainer. Verify that the holes in it are free of clogs and debris. 20. Again using the small flathead screwdriver, ca...

  • Page 29

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 24 these dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. Asse requirements specify what type of back-flow prevention is nec- essary on dishmac...

  • Page 30

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 5: service procedures 25 6. Your repair kit comes with a new plunger. Examine the old one and ensure that the mating surface is not damaged or cut. Also inspect the rubber seal on the top of the plunger to...

  • Page 31: Section 6:

    26 section 6: parts section.

  • Page 32

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar gpx control box assembly 27 20, 17 6, 4, 3 7 5 8, 9 10, 4 11, 4 13, 12 1 16 22 19, 4 23, 24 25, 4 14 18 2, 4 11, 4 21 15.

  • Page 33

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar gpx control box assembly (continued) 28 item qty description mfg. No. 1 1 control box weldment 05700-002-57-08 2 1 terminal board, dispenser 05940-001-97-91 3 1 decal, ground 0990...

  • Page 34

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar hh gpx control box assembly 4 7, 8 9 11 28 29 30 26*, 27* 24, 25 12, 13 14, 15 16 5, 6 10 1, 2, 3 5, 6 23, 13 21, 22, 20 17, 18 19, 20 29.

  • Page 35

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar hh gpx control box assembly (continued) 30 item qty description mfg. No. 1 1 bracket, electrical box mounting 05700-002-18-48 2 9 locknut, 1/4"-20 s/s hex with nylon insert 05310-...

  • Page 36

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar gpx hood assembly 31 item qty description mfg. No. 1 1 hood, single piece weldment 05700-002-57-02 2 2 bracket, cantilever support 05700-031-88-00 3 6 wear button .50 dia. 05700-0...

  • Page 37

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tempstar hh gpx hood assembly 32 item qty description mfg. No. 1 1 hood weldment 05700-002-01-23 2 6 bolt, 1/4"-20 x 5/8" long hex 05305-274-24-00 3 26 washer, 1/4" id s/s 05311-174-01-00 ...

  • Page 38

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section frame assemblies front panel tempstar gpx 05700-002-36-65 bolt, 1/4”-20 x 1/2” 05305-274-02-00 locknut, 1/4”-20 s/s ] hex with nylon insert 05310-374-02-00 bullet foot 05340-108-01-03 fram...

  • Page 39

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tub assembly 34 11 9, 10 2 3 6 7 12 13, 10 14 4 8 3 15 5 see page entitled “wash motors” 28, 29 21, 22 20 23 24 25, 26 31 30 1 27 16 15 17 18, 10 19 nut, 1/4”-20 serrated nut 05310-011-66-...

  • Page 40

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section tub assembly (continued) 35 item qty description mfg. No. 1 1 tub weldment, tempstar gpx 05700-002-57-03 1 1 tub weldment, tempstar hh gpx 05700-002-63-13 2 1 rack assembly 05700-002-01-00...

  • Page 41

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section cantilever arm/door assemblies tempstar gpx 3 5 2 1 6 9 15, 16 17, 18 19, 11, 12 20 21, 25 22 23, 18 7 8 4 24, 18 14 13 10, 11, 12 washer, nylon 05311-369-03-00 yoke 05700-000-75-78 nut, 3...

  • Page 42

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section cantilever arm/door assemblies tempstar gpx (continued) 37 item qty description mfg. No. 1 1 cantilever arm 05700-031-50-67 2 2 spring pin, 1/4" x 1 1/8" 05315-407-06-00 3 2 yoke assembly ...

  • Page 43

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section cantilever arm/door assemblies tempstar hh gpx 38 17, 18 35, 24 33, 34 6 3, 4, 5 2 1 7 28 27, 22 29, 30 31, 32 26 25, 4, 5 23, 4, 24 10 9 19, 20 17, 18 36, 22 21, 22 8 11 13 12 14 15 16 12.

  • Page 44

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section cantilever arm/door assemblies tempstar hh gpx (continued) 39 item qty description mfg. No. 1 1 cantilever arm 05700-031-92-44 2 2 sleeve, cantilever arm 05700-000-85-69 3 2 screw, 1/4"-20...

  • Page 45

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section inlet plumbing assemblies note: ensure direction of flow through the pressure regulating valve is in the currect direction. Connects to the wash tank heating coil outlet item qty descripti...

  • Page 46

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section rinse header plumbing assembly 41 rinse header plumbing assembly, tempstar gpx 05700-002-56-67 rinse header plumbing assembly, tempstar hh gpx 05700-002-58-02 item qty description mfg. No....

  • Page 47

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section recirculating plumbing assembly 42 item qty description mfg. No. * 1 plumbing, 110v recirculating system assembly 05700-002-56-64 * 1 plumbing, 208-230v recirculating system assembly 05700...

  • Page 48

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section rinse solenoid valve & vacuum breaker repair parts kits 43 complete 110 volt solenoid valve assembly 04810-100-12-18 coil & housing only 06401-003-07-43 complete 220 volt solenoid valve as...

  • Page 49

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies (tempstar gpx) 13 19 16 11 12 15 14 2, 3, 4 5 7 16, 8 6, 18 5 9 7 1 detail “b” wash arms & manifold detail “a” final rinse arms & manifold 18 18 18 18 ...

  • Page 50

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies (tempstar gpx) (continued) 45 item qty description mfg. No. 1 1 upper manifold 05700-031-34-82 2 4 nut, 3/8"-16 s/s hex 05310-276-01-00 3 4 lockwasher,...

  • Page 51

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies (tempstar hh gpx) 46 13 16 19 14 11 12 15 15 2, 3, 4 5 7 17, 8 6, 18 5 9 7 1 detail “b” wash arms & manifold detail “a” final rinse arms & manifold 18 ...

  • Page 52

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies (tempstar hh gpx) (continued) 47 item qty description mfg. No. 1 1 upper manifold 05700-031-34-82 2 4 nut, 3/8"-16 s/s hex 05310-276-01-00 3 4 lockwash...

  • Page 53

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section coil assembly 48 stand c, coil support 05700-002-08-52 coil weldment 05700-021-41-38 stand d, coil support 05700-002-08-53 stand b, coil support 05700-002-08-51 adapter, coil nut 2 per ass...

  • Page 54

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section exhaust fan control option/safety door interlock (sdi) option 49 exhaust fan control delay timer 05945-011-65-44 exhaust fan control 2” din rail 05700-002-36-09 exhaust fan control termina...

  • Page 55

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section 50 tempstar gpx false panel installation 1. Loosen the rack assembly from the unit. 2. False panel will mount to the rack; inside the dishmachine. 3. Position panel in unit on side to be c...

  • Page 56

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section 51 tempstar hh gpx false panel installation 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine. 3. Position the panel in the dishmach...

  • Page 57

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 6: parts section 52 drain quench assembly from the existing drain, attach the two additional tees using the 1-1/2” npt close nipples. Tighten the reducers into the tees as shown above. Attach the modified ...

  • Page 58: Section 7:

    53 section 7: electrical schematics.

  • Page 59

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 7: electrical schematics tempstar gpx 115 volt - 50/60 hertz - single phase 54.

  • Page 60

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 7: electrical schematics tempstar gpx 208-230 volt - 50/60 hertz - single phase 55.

  • Page 61

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 7: electrical schematics tempstar hh gpx 115 volt - 50/60 hertz - single phase 56.

  • Page 62

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 7: electrical schematics tempstar hh gpx 208-230 volt - 50/60 hertz - single phase 57.

  • Page 63

    Tempstar/hh gpx series technical manual 7610-002-57-32 issued: 07-24-2006 revised: n/a section 7: electrical schematics exhaust fan control option/safety door interlock (sdi) option 58.