Jackson Enodis 300X Technical Manual - 300Xs

Manual is about: UPRIGHT DOOR DISHMACHINE SERIES

Summary of Enodis 300X

  • Page 1

    Technical manual installation manual for export units service manual for domestic units for jackson models: electric heated 300x 300xlt 300xn steam heated 300xs jackson msc, inc. P.O. Box 1060 hwy. 25e barbourville, ky. 40906 fax (606) 523-9196 phone (606) 523-9795 www.Jacksonmsc.Com upright door di...

  • Page 3

    I revision revision date made by applicable ecn details a 02-13-2003 maw 6662 release manual for service use. B 07-11-2003 maw 6652, 6681 6690 updated per ecns. C 02-09-2004 maw 6973 added 300xs model. Changed cover name from service to technical. D 02-10-2006 maw 7205, 6964 7231, 7383 7553 added 30...

  • Page 4: 300Xs

    Ii nomenclature for the models covered in this manual 300xs 300x = electrically heated, high temp, hot water sanitizing, with booster heater, door-type dishmachine 300xlt = electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dishmachine 300xn = electrically heated, high t...

  • Page 5

    Section description page i. Specification information operating capacities 2 electrical requirements 3 dimensions 4 300xn/300xlt dimensions 5 table dimensions 6 ii. Instruction/operation instructions installation instructions 8 300x system flow diagram 10 300xn/xlt system flow diagram 11 300xs syste...

  • Page 6: Section 1:

    1 section 1: specification information.

  • Page 7

    Operating capacity (per hour): model racks dishes glasses 300x 57 1425 1425 300xn 57 1425 1425 300xlt 57 1425 1425 operating cycle (seconds): wash time 45 sec rinse time 11 sec complete cycle time 58 sec operating temperatures (°f): wash temperature (minimum) 150°f wash temperature (minimum) 66°c ri...

  • Page 8

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 1: specification information electrical requirements 300x rinse typical heater total electrical volts ph hz ratings amps circuit 208 1 50 12 kw@240v 71 90 amp 208 1 50 14 kw@240v 78 100 amp 230 1 50 12 kw@240v 78 100...

  • Page 9

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 1: specification information 300x dimensions 4 legend: a = drain (1-1/2” npt) b = water inlet (1/2” npt) c = electrical connection note: all dimensions are in inches unless otherwise specified. All vertical dimension...

  • Page 10

    25 1/4" 4 1/2" 3 3/8" 32" 17 1/2" 1" c b 25 1/4" 4 1/2" 4 1/2" 4 7/8" 1" b c 17 1/2" opening 76" b 4 7/8" 13 3/8" 34" table height 56 1/4" 64 3/8" 60 5/8" 61 3/4" b 12 5/8" 300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 1: specification information 300xn & 300xlt...

  • Page 11

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 1: specification information table dimensions 6 table dimensions corner installation table dimensions connection to dishmachine table dimensions straight through installation 20 1/2” (52.1 cm) opening 25 1/4” (64.1 c...

  • Page 12: Section 2:

    7 section 2: installation/operation instructions.

  • Page 13

    For service personnel: jackson msc inc. Provides technical support for all of the dishmachines detailed in this manu- al. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refe...

  • Page 14

    It is also recommended that a shock absorber (not supplied with the models covered in this manual) be installed in the incom- ing water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing dam- age to the equipment. Plumbing check: slowly turn...

  • Page 15

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 2: installation/operation instructions 300x system flow diagram 10 s wash tank heater rinse arm rinse booster tank rinse booster heater y-strainer pressure regulating valve rinse solenoid valve vacuum breaker pressur...

  • Page 16

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 2: installation/operation instructions 300xn/xlt system flow diagram 11 s rinse arm vacuum breaker pressure gauge rinse solenoid valve wash tank heater pressure regulating valve y-strainer water treatment cartridge i...

  • Page 17

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 2: installation/operation instructions 300xs system flow diagram 12 s s steam trap steam coils vacuum breaker pressure gauge rinse solenoid valve steam solenoid valve y-strainer manual shutoff valve pressure regulati...

  • Page 18

    Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum eff...

  • Page 19

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 2: installation/operation instructions operation instructions 14 preparation: before proceeding with the start-up of the unit, verify the following: 1. The pump intake, and wash tank strainers are in place and is cle...

  • Page 20

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 2: installation/operation instructions operation instructions (continued) 15 shutdown and cleaning: at the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the off posi...

  • Page 21: Section 3:

    16 section 3: preventative maintenance.

  • Page 22

    The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be perfo...

  • Page 23: Section 4:

    18 section 4: troubleshooting.

  • Page 24

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 4: troubleshooting common problems 19 warning: inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power t...

  • Page 25

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 4: troubleshooting common problems 20 warning: inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power t...

  • Page 26: Section 5:

    21 section 5: service procedures.

  • Page 27

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse solenoid valve repair parts kit 22 these dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances a...

  • Page 28

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse solenoid valve repair parts kit (continued) 23 4. When replacing the coil, ensure that when removing the coil wire cover that care is taken not to damage the wires inside. Using the medium...

  • Page 29

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse solenoid valve repair parts kit (continued) 24 13. Slowly remove the valve bonnet. Note: the spring for the plunger is located directly under the bonnet and may come free if you are not ca...

  • Page 30

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse solenoid valve repair parts kit (continued) 25 19. Using the small flathead screwdriver, lift out the screen retainer. Verify that the holes in it are free of clogs and debris. 20. Again u...

  • Page 31

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures vacuum breaker repair parts kit 26 these dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. Asse requirements specify what type of back-flow prevention is n...

  • Page 32

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures vacuum breaker repair parts kit (continued) 27 6. Your repair kit comes with a new plunger. Examine the old one and ensure that the mating surface is not damaged or cut. Also inspect the rubber ...

  • Page 33

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse regulating thermostat replacement 28 many dishmachines comes with integral booster tanks to ensure proper temperature of the final rinse. Jackson has predominantly used two manufacturers o...

  • Page 34

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse regulating thermostat replacement 29 remove the thermostat bracket mounting nuts with the 3/8” nutdriver. 5. Attach the jumper wires to the wires that you removed from the old thermostat. ...

  • Page 35

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse regulating thermostat replacement 30 6. Slide the new imperial brass fitting from your kit onto the new thermostat. 7. Insert the new thermostat/brass fitting combination into the well and...

  • Page 36

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 5: service procedures rinse regulating thermostat replacement 31 11. Attach the ring ends of the jumpers to the cups/screws removed from the thermostat and attach them. The white jumper is to be connected to common. ...

  • Page 37: Section 6:

    32 section 6: parts section.

  • Page 38

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section control box assembly 33 2 28 29 9 10, 11 12 14 15 30 16 13 8 1 3 4 5 6 7 26 27 17 18 19 20 21 22 23 24 25.

  • Page 39

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section control box assembly (continued) 34 item qty description mfg. No. 1 1 control box weldment 05700-002-57-70 2 1 fuse holder 05920-401-03-14 3 1 transformer 05950-400-01-35 4 1 relay 05945-301-07-40 5 ...

  • Page 40

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section hood assembly 35 item qty description mfg. No. 1 1 hood, single piece weldment 05700-002-58-08 2 2 bracket, cantilever support 05700-031-88-00 3 6 wear button .50 dia. 05700-011-88-01 4 1 clamp, doub...

  • Page 41

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section cantilever arm/door assemblies 36 3 5 2 1 6 9 15, 16 17, 18 19, 11, 12 20 19, 11, 21 22 23, 18 7 8 4 24, 18 14 13 10, 11, 12 washer, nylon 05311-369-03-00 yoke 05700-000-75-78 nut, 3/8"-16 s/s hex lo...

  • Page 42

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section cantilever arm/door assemblies (continued) 37 item qty description mfg. No. 1 1 cantilever arm 05700-031-50-67 2 2 spring pin, 1/4" x 1 1/8" 05315-407-06-00 3 2 yoke assembly 05700-000-75-77 4 2 rod,...

  • Page 43

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section frame assembly 38 front panel 05700-002-36-65 bolt, 1/4”-20 x 1/2” 05305-274-02-00 locknut, 1/4”-20 s/s hex with nylon insert 05310-374-02-00 bullet foot 05340-108-01-03 frame weldment 05700-031-48-0...

  • Page 44

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section tub assembly 39 12 10, 11 2 3 4 7 8 13 14, 11 15 5 9 3 16 6 see page entitled “wash motors” 32, 31 22 23 21 24 25 26, 27 28, 29 35 36 34 33 1 30 17 16 18 19, 9 20 pump support bracket complete assemb...

  • Page 45

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section tub assembly (continued) 40 item qty description mfg. No. 1 1 tub weldment 05700-002-59-18 2 1 rack assembly 05700-002-01-00 1 rack guide 05700-001-28-19 3 2 bulk head plug 04730-609-05-00 4 1 switch...

  • Page 46

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section steam tub assembly 41 12 10, 11 2 3 25 4 7 8 13 14, 11, 15 5 9 3 16 6 22, 23 24 21 32 26, 30 27, 28 24 31 1 29 17 16 18 19 20

  • Page 47

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section steam tub assembly (continued) item qty description mfg. No. 1 1 tub weldment 05700-002-79-58 2 1 rack assembly 05700-002-01-00 1 rack guide 05700-001-28-19 3 2 bulk head plug 04730-609-05-00 4 1 see...

  • Page 48

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section rinse tank assembly (300x) 43 item qty description mfg. No. 1 1 booster tank weldment 05700-001-22-02 2 2 locknut, 10-24 with nylon insert 05310-373-01-00 3 2 washer, #10 s/s flat 05311-173-01-00 4 1...

  • Page 49

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section thermostats / wash heaters / rinse heaters 44 to order the thermostats: thermostat, high limit 05930-011-49-43 kit, thermostat, wash tank 06401-140-00-32 the 300x models covered in this manual come s...

  • Page 50

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section wash pump exploded view 45 item qty description mfg. No. 1 2 pipe plug, 1/4” npt, brass 04730-209-01-00 2 1 volute (only available as an assembly) n/a 3 1 impeller, stainless 05700-002-06-19 4 1 o-ri...

  • Page 51

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section wash motors 46 the 300x models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristi...

  • Page 52

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section incoming plumbing 47 when servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effec...

  • Page 53

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section incoming plumbing (continued) 48 item qty description mfg. No. 1 2 locknut, 1/4"-20 with nylon insert 05310-374-01-00 2 1 bracket, plumbing support 05700-002-64-28 3 1 water pressure regulator, 1/2" ...

  • Page 54

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section outlet plumbing 49 item qty description mfg. No. 1 1 vacuum breaker, 1/2” 04820-003-06-13 2 1 adapter, 1/2” mnpt x 1/2” ftg 04730-011-59-53 3 1 union, 1/2" npt, brass 04730-412-05-01 4 3 plug, 1/8” n...

  • Page 55

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section 300xn & 300xs incoming plumbing assembly 50 litem qty description mfg. No. 1 1 vacuum breaker, 1/2” 04820-003-06-13 2 1 elbow, 1/2" npt, brass, street 04730-206-08-00 3 2 adapter, 1/2" male 04730-401...

  • Page 56

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section rinse solenoid valve & vacuum breaker repair parts kits 51 complete 110 volt solenoid valve assembly, 1/2” 04810-100-12-18 coil & housing only, 1/2” 06401-003-07-43 complete 220 volt solenoid valve a...

  • Page 57

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section 300xs incoming steam plumbing assemblies 52 union, 3/4’’ npt, black iron 04730-912-01-01 elbow, 3/4” street 04730-011-87-37 elbow, 3/4” street 04730-011-87-37 steam trap, 3/4” npt f&t 06680-500-02-77...

  • Page 58

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section coil assembly (300xs) 53 stand c, coil support 05700-002-08-52 coil weldment 05700-021-41-38 stand d, coil support 05700-002-08-53 stand b, coil support 05700-002-08-51 adapter, coil nut 2 per assemb...

  • Page 59

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies 54 13 18 16 11 12 15 15 2, 3, 4 5 21, 8 6, 10 5 9 7 detail “b” wash arms & manifold detail “a” final rinse arms & manifold 10 10 10 10 17 21 2, 3, 19 9, 17 1 rins...

  • Page 60

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section wash & rinse arm/manifold assemblies (continued) 55 item qty description mfg. No. 1 1 upper manifold 05700-031-34-82 2 4 nut, 3/8"-16 s/s hex 05310-276-01-00 3 4 lockwasher 3/8” 05311-276-01-00 4 4 b...

  • Page 61

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section safety door interlock (sdi) option 56 safety door interlock box bottom 05700-001-21-26 safety door interlock box cover 05700-001-21-27 other safety door interlock (sdi) components (not shown): pipe c...

  • Page 62

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section exhaust fan control option 57 delay timer 05945-011-65-44 2” din rail 05700-002-36-09 terminal board 05940-011-84-41.

  • Page 63

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a 58 section 6: parts section false panel installation 1. Loosen the rack assembly from the unit. 2. False panel will mount to the rack; inside the dishmachine. 3. Position panel in unit on side to be closed. 4. Hold panel aga...

  • Page 64

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 6: parts section 59 drain quench assembly from the existing drain, attach the two additional tees using the 1-1/2” npt close nipples. Tighten the reducers into the tees as shown above. Attach the modified compression...

  • Page 65: Section 7:

    60 section 7: electrical schematics.

  • Page 66

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 7: electrical schematics 300x/300xn/300xlt 208-230 volt - 50/60 hertz - single & three phase 61.

  • Page 67

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 7: electrical schematics 300x/300xn/300xlt 380-440-460 volt - 50/60 hertz - three phase 62.

  • Page 68

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 7: electrical schematics 300x/300xn/300xlt 415 volt - 50/60 hertz - three phase 63.

  • Page 69

    300x series technical manual 7610-002-64-22 issued: 07-26-2006 revised: n/a section 7: electrical schematics 300x/300xn/300xlt 208-230-380-460 volt - 50/60 hertz - single & three phase 64.