Jacobsen 2WD Safety, Operation & Maintenance Manual - Warning

Manual is about: Jacobsen Lightweight Fairway Mower Parts & Maintenance Manual

Summary of 2WD

  • Page 1

    Safety, operation, & maintenance manual warning warning: if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and must read the entire manual before attempting to set up, operate, adjust, or ser...

  • Page 2

    1 decals 1 this manual contains safety and operating instructions for your new jacobsen machine. This manual should be stored with the equipment for reference during operation. Before you operate your machine, you and each operator you employ should read the manual carefully in its entirety. By foll...

  • Page 3

    Decals 1 2 1 decals 2 safety 2.1 operating safety . . . . . . . . . . . . . . . . . . . . . . 3 2.2 important safety notes . . . . . . . . . . . . . . . . . 4 3 specifications 3.1 product identification . . . . . . . . . . . . . . . . . . 5 3.2 kubota d1305-e3b engine . . . . . . . . . . . . . . 5 3...

  • Page 4: Warning

    2 safety 3 2 safety 2.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manua...

  • Page 5: Warning

    Safety 2 4 2.2 important safety notes________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potentia...

  • Page 6

    3 specifications 5 3 specifications 3.1 product identification _________________________________________________ 69168 .............................. Turfcat t628d 2wd with rops 69169 .............................. Turfcat t628d 4wd with rops 69175 .............................. Turfcat t628d 2wd wi...

  • Page 7

    Specifications 3 6 tires front.......................... 23 x 10.5-12 4 ply rear .......................... 18 x 8.5-9 4 ply pressure:......................... 14 psi (1 bar) battery: type .......................... 12 volt lead/acid group ........................ 45 gmf parking brake..................

  • Page 8: Caution

    3 specifications 7 3.7 accessories & support literature ____________________________________ contact your area jacobsen dealer for a complete listing of accessories and attachments. Accessories air blow gun ........................................................... Jac5098 orange touch-up paint (12...

  • Page 9

    Specifications 3 8 3.8 declaration of conformity ____________________________________________ declaration of conformity ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ prohlÁŠenÍ o shodĚ ▪ overensstemmelseserklÆring ▪ conformiteitsverklaring ▪ vastavusdeklaratsioon ▪ vaatimustenmukaisuusvakuutus ▪ declaration de con...

  • Page 10

    3 specifications 9 uk notified body for 2000/14/ec ▪ Нотифициран орган в Обединеното кралство за 2000/14/ЕО ▪ Úřad certifikovaný podle směrnice č. 2000/14/ec ▪ det britiske bemyndigede organ for 2001/14/ef ▪ engels adviesorgaan voor 2000/14/eg ▪ Ühendkuningriigi teavitatud asutus direktiivi 2000/14/...

  • Page 11

    Decals 4 10 4 decals 4.1 decals _________________________________________________________________ familiarize yourself with the following decals. They are critical to the safe operation of the machine. Replace damaged decals immediately. 4181865 2000655 2000739 • read operator's manual. Do not allow...

  • Page 12

    4 decals 11 familiarize yourself with the following decals. They are critical to the safe operation of the machine. Replace damaged decals immediately. 2000744 2000650 2000653 rotating and moving parts. Keep clear when engine is running. Do not operate with steering tower cover removed. Batteries pr...

  • Page 13

    Decals 4 12 2000745 2000641 2000652 2000741 00223 restrained forces. Raise deck to relieve spring tension before disconnecting a spring or its attachments. When refueling: stop engine. Do not smoke. Do not spill fuel. Do not overfill. Allow 25 mm for fuel expansion. Diesel fuel only. Return 00460 pr...

  • Page 14: Notice

    4 decals 13 familiarize yourself with the following decals. They are critical to the safe operation of the machine. Replace damaged decals immediately. Notice warranty void if seal is broken 4117962 2000742 2000647 r f 2000688 14 lb/in 2 (1.0 kg/cm 2 ) p p 2000743 2000740 keep air intake free of deb...

  • Page 15

    Decals 4 14 1 2 3 4 5 6 8 3 7 9 fluid q u antity type s er vice item s hour s of operation d ail y s er vice no te s : 8 0 100 400 600 hydra ulic oil engine oil radia t or coolant 0. 88 g a llon s ( 3 .3 liter s ) 6. 8 g a llon s (25. 3 liter s ) 1.70 g a llon s (6.4 liter s ) 10w 3 0 s f-cd (t ra i...

  • Page 16

    4 decals 15 familiarize yourself with the following decals. They are critical to the safe operation of the machine. Replace damaged decals immediately. Stop 2721631.

  • Page 17: Caution

    Initial inspection 5 16 5 initial inspection 5.1 general ________________________________________________________________ the inspection and testing of the unit should always be performed by a trained technician, familiar with the operation of this equipment. Read each instruction completely and mak...

  • Page 18: Warning

    6 controls 17 6 controls 6.1 pedal controls ______________________________________________________________ a. Traction pedal used to control forward and reverse movement of mower. Traction pedal must be in neutral without neutral latch (b) depressed to start the mower. Press front pedal (a 1 ) down ...

  • Page 19

    Controls 6 18 6.2 control levers ________________________________________________________ f. Lift lever used to operate the hydraulic lift cylinder. Pull the lever back and hold to raise the cutting unit. Push the lever forward to lower the cutting unit. Hold the lever for 1 to 2 seconds after the c...

  • Page 20

    6 controls 19 6.4 operator alerts_______________________________________________________ the electrical system monitors vital machine systems. It uses an audible alarm and warning lights to alert the operator of conditions requiring immediate action. When an alert occurs follow the general guideline...

  • Page 21: Caution

    Operation 7 20 7 operation 7.1 daily inspection ________________________________________________________ 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, and missing or damaged components. Check for fuel or oil leaks to ensure connections are tight and hoses...

  • Page 22: Warning

    7 operation 21 7.3 operating procedures_________________________________________________ 1. Under no circumstances should the engine be started without the operator seated on the mower. Never start the engine with operator or bystanders standing behind a discharge chute. 2. Never run the engine in a...

  • Page 23: Notice

    Operation 7 22 7.4 starting________________________________________________________________ the engine is equipped with an air intake heating system. This system does not require glow plugs to start the engine. 1. Sit in operator’s seat, make sure the pto switch (k) is off, and the parking brake is ...

  • Page 24: Warning

    7 operation 23 7.6 to drive / transport____________________________________________________ read and follow all safety notes contained in this manual when driving or transporting mower. Refer to section 7.3 for general operating instructions. When operating in reverse look behind you to ensure you h...

  • Page 25

    Operation 7 24 how to calculate a slope: tools required: level (a), either 1 yard, or 1 meter long. Tape measure (b). With the level (a) positioned horizontally, measure the distance (c) with tape measure (b). Use the chart to calculate eirther the slope angle or the % grade of the slope (d). Figure...

  • Page 26: Warning

    7 operation 25 7.8 mow speed _____________________________________________________________ cutting quality is better at speeds well below the transport speed of the mower. An initial mow speed of 5 to 6 mph (8 to 9.6 kph) is set at the factory and should be satisfactory for most cutting conditions. ...

  • Page 27

    Operation 7 26 7.11 towing / trailering _____________________________________________________ if the mower experiences problems and must be shut down and removed from the area, it should be loaded onto a trailer for transport. If a trailer is not available, the unit can be towed slowly short distanc...

  • Page 28: Warning

    7 operation 27 7.12 daily maintenance _____________________________________________________ important: for more detailed maintenance information, adjustments and maintenance/lubrication charts, see the parts& maintenance manual. 1. Park the mower on a flat and level surface. Fully lower the cutting ...

  • Page 29: Warning

    Maintenance & lubrication charts 8 28 8 maintenance & lubrication charts 8.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. Apply ...

  • Page 30

    8 maintenance & lubrication charts 29 8.3 maintenance charts ___________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - replace ar - as required * indicates initial service for new machines. ** sooner for dirty operating conditions. *** inspect visib...

  • Page 31: Warning

    Maintenance 9 30 9 maintenance 9.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on a r...

  • Page 32: Warning

    9 maintenance 31 9.4 air filter_______________________________________________________________ do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. Refer to section 8.3 for specific maintena...

  • Page 33: Notice

    Maintenance 9 32 9.6 fuel manager __________________________________________________________ refer to section 8.3 for specific maintenance intervals. Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system. B...

  • Page 34

    9 maintenance 33 9.7 hand primer pump ______________________________________________________ the hand primer pump (f) is used to purge air from the fuel system. The entire pump assembly is replaceable if necessary. See the parts list for fuel manager service parts. 1. Carefully remove the black reta...

  • Page 35: Caution

    Maintenance 9 34 9.9 battery ________________________________________________________________ make absolutely certain the ignition switch is off and the key has been removed before servicing the battery. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric greas...

  • Page 36: Warning

    9 maintenance 35 9.12 hydraulic hoses _______________________________________________________ 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine, and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes da...

  • Page 37: Caution

    Maintenance 9 36 9.14 electrical system _____________________________________________________ general precautions that can be taken to reduce electrical problems are listed below. 1. Make certain all terminals and connections are clean and properly secured. 2. Check the interlock system and ignition...

  • Page 38: Notice

    9 maintenance 37 9.18 care and cleaning _____________________________________________________ wash the mower and implements after each use. Keep the equipment clean. 1. Use compressed air to clean engine and radiator fins. A special blow gun is available through jacobsen dealer. 2. Use only fresh wa...

  • Page 39: Caution

    Maintenance 9 38 9.20 storage ________________________________________________________________ general 1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the tractor, tighten all hardware, replace worn or damaged components. 3. Drain and refill radiat...

  • Page 40: Warning

    10 adjustments 39 10 adjustments 10.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, w...

  • Page 41

    Adjustments 10 40 10.3 alternator belt _______________________________________________________ depress the belt at the center between the crankshaft and alternator pulleys with a force of 11 lbs. (5 kg). The belt should deflect approximately 0.2 in. (5 mm). 1. Loosen the pivot bolt at the base of th...

  • Page 42: Warning

    10 adjustments 41 10.5 traction pedal _________________________________________________________ note: stop engine between each step. 1. Lift both right side wheels off the ground. 2. Remove ball joint (l) from bracket (m) and let it hang. 3. Start the engine and check if wheels turn. If wheels do no...

  • Page 43: Notice

    Adjustments 10 42 10.6 torque specification ___________________________________________________ jacobsen uses grade 5 bolts as standard, unless otherwise noted. Notice all torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole ri...

  • Page 44

    11 problem solving 43 11 problem solving 11.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems conta...

  • Page 45

    Quality of cut 12 44 12 quality of cut 12.1 quality of cut troubleshooting _______________________________________ it is recommended that a “test cut” be performed to evaluate the mower’s performance before beginning repairs. An area should be available where “test cuts” can be made. This area shoul...

  • Page 46

    12 quality of cut 45 12.3 step cutting ___________________________________________________________ note: arrow indicates direction of travel. Step cutting occurs when grass is cut taller on one side of a cutting unit than the other or on one side of mower to the other. This is usually caused by mech...

  • Page 47

    Quality of cut 12 46 12.4 scalping _______________________________________________________________ note: arrow indicates direction of travel. Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is...

  • Page 48

    12 quality of cut 47 12.5 stragglers ____________________________________________________________ note: arrow indicates direction of travel. Stragglers are scattered blades of uncut or poorly cut grass. Probable cause remedy dull cutting blade(s). Sharpen blade(s). (refer to parts & maintenance manu...

  • Page 49

    Quality of cut 12 48 12.6 streaks ________________________________________________________________ note: arrow indicates direction of travel. A streak is a line of uncut grass. This is usually caused by a damaged blade. Probable cause remedy damaged blade(s). Replace blade(s). Turning too aggressive...

  • Page 50

    12 quality of cut 49 12.7 windrowing ____________________________________________________________ note: arrow indicates direction of travel. Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between cutting units, forming line(s) in the direction of travel. Probabl...

  • Page 51

    Quality of cut 12 50 12.8 mismatched cutting units ______________________________________________ note: arrow indicates direction of travel. Mismatched cutting units is a pattern of varying cutting heights, resulting in a stepped cut appearance, usually due to mismatched hoc (height-of-cut) adjustme...

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    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 when performance matters. ™ equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and f...