Jacobsen 67862 Parts & Maintenance Manual - Warning

Summary of 67862

  • Page 1

    Parts & maintenance manual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 - includes items 3 - 16 gb hr 4600 turbo ™ rotary mower 67862 – kubota v1505-te, 2wd 67863 – kubota v1505-te, 4wd 3009161-rev b.

  • Page 2: To Order Parts

    Copyright 2000 textron inc. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” litho in u.S.A. 4-2000 to order parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment. 3. Give product number, name ...

  • Page 3: Suggested Stocking Guide

    3 suggested stocking guide to keep your equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in t...

  • Page 4: Warning

    1 safety 4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equip- ment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manu...

  • Page 5: Warning

    Safety 1 5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potenti...

  • Page 6

    2 specifications 6 2 specifications 2.1 product identification _________________________________________________ 67862 .............................. Hr 4600 turbo, 2 wheel drive 67863 .............................. Hr 4600 turbo, 4 wheel drive serial number ................ An identification plate,...

  • Page 7

    Specifications 2 7 2.4 weights and dimensions ________________________________________________ dimensions: inches (mm) length - ........................................................ 133 (3378) height - top of steering wheel ................... 58.7 (1491) height - top of rops........................

  • Page 8: Warning

    3 adjustments 8 3 adjustments 3.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be per- formed by a qualified technician. If proper adjustment cannot be made, contact an authorized textron turf care and specialty products dealer...

  • Page 9

    Adjustments 3 9 3.4 brakes _________________________________________________________________ adjust brakes after replacing or servicing brake assembly, or if pedal travel becomes excessive. 1. Loosen adjusting nuts (c). 2. Adjust cable so brake pedal has 1 in. (25 mm) free travel (e) before brake pa...

  • Page 10

    3 adjustments 10 3.6 forward / reverse speed ______________________________________________ forward and reverse speeds are adjusted at the traction pedal. Set forward speed before adjusting reverse. To adjust forward speed: 1. Make sure drive pump has been set to neutral and engine throttle is adjus...

  • Page 11: Warning

    Adjustments 3 11 3.8 cutting height _________________________________________________________ cutting height for decks can be adjusted from 1 to 4 in. (25-100 mm) in 1/2 in. (13 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions and other fact...

  • Page 12

    3 adjustments 12 3.9 steering toe-in _________________________________________________________ 1. Turn wheels to straight ahead position. 2. Loosen jam nuts (j) on both sides of tie rod (m). 3. Turn tie rod (m) to provide proper toe-in. Toe-in must not exceed +1/16” (1.5 mm) (k). Retighten jam nuts....

  • Page 13: Caution

    Adjustments 3 13 3.10 torque specification ___________________________________________________ textron turf care and specialty products uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Caution all torque values included i...

  • Page 14: Warning

    4 maintenance 14 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be per- formed by a qualified technician. If proper adjustments cannot be made, contact an authorized textron turf care and specialty products deale...

  • Page 15: Warning

    Maintenance 4 15 4.4 air filter _______________________________________________________________ check the service indicator daily. If red band appears in the window (b) replace the element. Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of ...

  • Page 16: Caution

    4 maintenance 16 4.7 battery ________________________________________________________________ make absolutely certain the ignition switch is “off” and the key has been removed before servicing the battery. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric gre...

  • Page 17: Warning

    Maintenance 4 17 4.10 muffler and exhaust ___________________________________________________ to protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler. If you notice a change in the color or sound of the exhaust, stop the engine ...

  • Page 18: Caution

    4 maintenance 18 4.13 hydraulic filters ______________________________________________________ the hydraulic system is protected by two 10 micron filters; a charge filter (b) and return line filter (a). Flow though the filters is monitored during operation. When pressure drop across the filters is t...

  • Page 19: Warning

    Maintenance 4 19 4.15 radiator _______________________________________________________________ check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain....

  • Page 20: Warning

    4 maintenance 20 4.18 wheel mounting procedure ____________________________________________ 1. Remove dirt, grease and oil from stud thread. Do not lubricate threads. 2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tighte...

  • Page 21: Warning

    Maintenance 4 21 4.21 sharpening blades _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade on left wing and center decks, turn screw holding blade counterclockwise . To remove blade on right...

  • Page 22: Warning

    4 maintenance 22 4.22 storage________________________________________________________________ 1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the tractor, tighten all hardware, replace worn or damaged components. 3. Drain and refill radiator. 4. Cl...

  • Page 23

    Troubleshooting 5 23 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact...

  • Page 24

    5 troubleshooting 24 5.2 controller lamps _____________________________________________________ the controller is a solid state device that monitors and controls electrical functions. The controller receives input signals from various switches and sensors throughout the machine and transmits output ...

  • Page 25: Warning

    Maintenance & lubrication charts 6 25 6 maintenance & lubrication charts 6.1 general ________________________________________________________________ 1. Always clean grease fittings before and after lubrication. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. Apply gre...

  • Page 26

    6 maintenance & lubrication charts 26 6.3 lubrication chart _____________________________________________________ grease fittings f1 - 50 hours (every week) 1 pivot housing (12 fittings) 2 lift arm (3 fittings) 3 lift cylinders (6 fittings) 4 caster wheel spindles (8 fittings) 5 brake pedal pivot (2...

  • Page 27

    Parts list 7 27 7 parts list 7.1 table of contents______________________________________________________ 1.1 ......... Decals ................................................................ 28 2.1 ......... Hood ................................................................... 30 3.1 ......... Se...

  • Page 28: Hr-4600

    28 1 2 3 operation read manual befor operating. Replacement manual available from: textron turf care and specialty products, racine wi. To start to stop/park to drive/transport to mow 1. Parking brake.............On 2. Traction pedal......Neutral 3. Mower switch.............Off 4. Throttle.............

  • Page 29: Hr-4600

    29 > change from previous revision to avoid injury when working with battery 1. Always connect the black ground (–) cable last and remove it first. 2. Keep sparks and flames away, and avoid contatc with acid. To avoid injury when jumping battery 1. Connect positive (+) terminal to positive (+) termi...

  • Page 30: Hr-4600

    30 hr-4600 2.1 hood serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 16 13 14 18 20 26 22 19 25 27 27 28 19.

  • Page 31: Hr-4600

    31 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1004981 1 hood assembly includes items 16 ~ 20 on illustration 1.1 2 3007549 1 • foam, front 3 3007550 1 • foam, right side 4 3007551 1 • foam, left side 5 3007552 1 • foam, top 6 3007661 1 • seal, rear ...

  • Page 32: Hr-4600

    32 hr-4600 3.1 seat pan serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15 17 21 22 23 24 25 20 18 8 9 9 19 7 7 10 10 25 26 27 / 28 29 30 32 33 34 35 20 20 29 9 31 36.

  • Page 33: Hr-4600

    33 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1004279 1 floorpan 2 3009292 1 seat pan 3 3006909 1 support, right seat 4 3006910 1 support, left seat 5 3009995 1 adjuster, latching 6 3006988 1 adjuster, slave 7 400258 9 screw, 3/8-16 x 3/4” hex head ...

  • Page 34: Hr-4600

    34 3 2 14 13 12 33 14 30 34 28 5 4 10 11 9 7 35 36 29 6 31 1 10 24 22 23 19 16 32 17 23 26 21 15 27 20 18 25 8 hr-4600 4.1 instrument panel serial no. All.

  • Page 35: Hr-4600

    35 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 2811508 1 panel, instrument 2 162723 1 meter, hour 447006 1 • lockwasher, #10 444310 1 • nut, #10 3 365943 1 gauge, fuel 4 3005121 1 gauge, water temperature 447002 3 • lockwasher, #6 external tooth 4443...

  • Page 36: Hr-4600

    36 26 25 3 18 4 5 12 27 9 20 27 26 8 2 1 13 2 11 21 14 16 7 30 26 17 15 24 19 27 23 29 23 27 14 21 27 22 6 10 28 22 27 6 28 hr-4600 5.1 traction pedal serial no. All.

  • Page 37: Hr-4600

    37 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1003288 1 treadle pivot 2 352726 2 • bushing 3 3007230 1 stop, mow speed 4 3003474 1 grip, pedal 5 3003475 1 grip, pedal 6 366974 2 rod end 7 3007392 1 switch, proximity 8 3006327 1 shaft, turn assist 9 ...

  • Page 38: Hr-4600

    38 19 21 22 23 1 15 14 16 8 8 8 8 9 7 6 16 25 25 20 9 4 18 13 3 13 18 12 14 10 17 24 2 11 12 13 18 15 26 27 28 5 hr-4600 6.1 brake pedal serial no. All.

  • Page 39: Hr-4600

    39 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 3006838 1 bracket, brake 2 3007392 2 switch, proximity 3 3006327 1 shaft, turn assist 4 3007606 1 lever, parking brake 5 3006997 1 mount, brake 6 1003074 1 turn asst. - r.H. 7 1002549 1 turn asst. - l.H....

  • Page 40: Hr-4600

    40 hr-4600 7.1 frame and front axle serial no. All 1 2 3 4 5 6 7 9 11/12 13 14 15 16 17 18 19 20 23 22 23 24 25 26 27 21 16 17 8 10

  • Page 41: Hr-4600

    41 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 366292 2 tire 2 5002909 2 rim 3 360111 2 valve, inflation 4 1001757 2 motor, wheel see illustration 35.1 5 554780 2 • key 6 554779 2 • nut, hex 7 5003161 1 frame 8 345666 2 clamp 9 1002862 1 axle, front ...

  • Page 42: Hr-4600

    42 34 38 37 35 36 37 14 11 12 24 7 4 9 6 9 4 5 4 28 29 26 25 32 1 33 3 2 15 20 22 19 25 32 26 31 29 31 30 23 21 18 17 15 10 20 15 27 9 8 9 15 17 13 16 16 hr-4600 8.1 2 wheel drive steering serial no. All.

  • Page 43: Hr-4600

    43 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 3006981 2 tire 2 1003638 2 rim 3 360111 2 inflation valve 4 361648 6 washer, thrust 5 361647 2 bearing, thrust 6 471214 2 fitting, grease 7 461393 2 pin, spring 1/4 x 2” 8 117139 1 steering axle 9 363562...

  • Page 44: Hr-4600

    44 hr-4600 9.1 4 wheel drive steering serial no. All 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 21 22 23 4 4 9 9 9 11 16 17 20 15 15 15 24 25 26 27 28 29 30 31 32 33 34 35 30 36 37 38 1 2 3 39 40 41.

  • Page 45: Hr-4600

    45 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 3006981 2 tire 2 1003638 2 rim 3 360111 2 inflation valve 4 361648 6 washer, thrust 5 361647 2 bearing, thrust 6 471214 2 fitting, grease 7 461393 2 pin, spring 1/4 x 2” 8 117139 1 steering axle 9 363562...

  • Page 46: Hr-4600

    46 hr-4600 10.1 tilt steering serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4 11 11 22 5.

  • Page 47: Hr-4600

    47 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 5002918 1 actuator, gas spring 2 5002919 1 • cable, actuator 3 2811346 1 tower, steering 4 1003458 1 valve, steering see illustration 39.1 339979 3 • adapter, straight 339974 2 • adapter, straight 5 2611...

  • Page 48: Hr-4600

    48 hr-4600 11.1 radiator and air cleaner serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 37 35 35 35 35 34 34 34 34 34 34 34 33 33 25 25 25 25 24 23 23 23 22 21 21 21 40

  • Page 49: Hr-4600

    49 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 3001965 1 filter, air 5000919 1 • element, air cleaner 5000920 1 • cover 5000921 1 • valve 2 3001388 1 bracket, air filter 3 3006094 1 shroud, rear frame 4 3006583 1 bracket, air cleaner mounting 5 30065...

  • Page 50: Hr-4600

    50 hr-4600 12.1 engine assembly serial no. All 1 2 3 4/5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 16 17 20 21 22 24 26 27 28 29 30 29.

  • Page 51: Hr-4600

    51 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1002857 1 engine, kubota v1505-te 557759 1 • engine oil filter 2 366879 3 isolator, engine 3 1003239 1 front engine mount 4 1003260 1 left side engine mount 5 1003261 1 right side engine mount 6 164102 1...

  • Page 52: Hr-4600

    52 > change from previous revision hr-4600 13.1 engine exhaust serial no. All item part no. Qty. Description serial numbers/notes 1 1002931 1 muffler 2 1004598 1 tailpipe 3 363586 6 screw, m8-1.25 x 20mm hex head 4 452006 2 flat washer, 5/16 5 363485 2 lockwasher, m10 heavy 6 362263 2 bolt, m10-1.25...

  • Page 53: Hr-4600

    53 > change from previous revision hr-4600 14.1 pump mounting serial no. All item part no. Qty. Description serial numbers/notes > 1 2810006 1 pump, traction 5003034 1 • seal kit 5003432 1 • control kit 5003433 1 • shaft seal kit 5003434 1 • system relief kit 2 1004002 1 pump, gear 5003173 1 • seal ...

  • Page 54: Hr-4600

    54 a b a b hr-4600 15.1 wing lift arms serial no. All 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31 32 33 34 35 36 37 38 39 40 41 27 28 29 30 2 5 7 8 10 14 11 18 19 21 22 24 25 25 31 38 22 part of frame.

  • Page 55: Hr-4600

    55 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1003006 1 wing lift frame 2 2809794 4 • bushing 3 1003531 1 right wing lift arm 4 1003532 1 left wing lift arm 5 342049 4 • bushing 2 per lift arm 6 3006882 2 pin, lift arm pivot 7 3009078 2 cylinder, wi...

  • Page 56: Hr-4600

    56 4 5 20 20 19 19 7 16 5 16 1 2 3 6 7 8 12 11 14 5 17 21 22 9 14 16 24 13 11 23 19 31 24 20 25 10 18 15 detail view hr-4600 16.1 center lift arm serial no. All.

  • Page 57: Hr-4600

    57 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1004499 1 lift arm, center 2 3007963 1 washer, lift arm 3 3009798 1 pin, center lift cylinder mounting 4 3009698 1 bracket, stop > 5 443812 4 nut, 3/8-24 hex jam 6 364248 1 collar, lift arm > 7 354989 2 ...

  • Page 58: Hr-4600

    58 > change from previous revision hr-4600 17.1 wing proximity switches serial no. All item part no. Qty. Description serial numbers/notes > 1 3008605 2 bracket, proximity switch > 2 400114 4 screw, 1/4-20 x 1-1/4” hex head > 3 443102 4 nut, 1/4-20 hex > 4 446130 4 lockwasher, 1/4 heavy > 5 452004 4...

  • Page 59: Hr-4600

    59 > change from previous revision 1 2 7 8 / 9 10 11 12 6 3 5 4 hr-4600 item part no. Qty. Description serial numbers/notes > 1 2810674 2 wheel, guide > 2 400274 2 screw, 3/8-16 x 2-1/2” hex head > 3 443110 4 nut, 3/8-16 hex > 4 444762 2 locknut, 3/8-16 center > 5 446142 4 lockwasher, 3/8 heavy > 6 ...

  • Page 60: Hr-4600

    60 a a b b connect to engine fuel injector overflow. Connect to engine fuel pump hr-4600 19.1 fuel and hydraulic tanks serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 7 15 15 18 18 18 18 18 19 22 23 24.

  • Page 61: Hr-4600

    61 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 132647 2 valve, shut off 2 3001279 1 switch, float 3 3002397 1 plug, magnetic 339899 1 • o-ring 4 3009204 1 tank, fuel 5 3005871 1 tank, hydraulic 6 3005872 1 shell, tank cover 7 3006243 2 plate, tank mo...

  • Page 62: Hr-4600

    62 > change from previous revision hr-4600 20.1 2wd traction hydraulics serial no. 67837-1601 and up serial no. 67839-1601 and up item part no. Qty. Description serial numbers/notes 1 1003439 1 hose, pump to upper traction tube 2 339994 4 adapter, straight 3 339999 2 adapter, straight 4 1004445 1 ho...

  • Page 63: Hr-4600

    63 > change from previous revision hr-4600 21.1 4wd traction hydraulics serial no. 67838-1601 and up serial no. 67840-1601 and up item part no. Qty. Description serial numbers/notes 1 1003440 1 hose, pump to reverse 4wd tee 2 339994 2 adapter, straight 3 339999 2 adapter, straight 4 1003813 1 tube, ...

  • Page 64: Hr-4600

    64 > change from previous revision a b a b to lift valve p port to lift valve so port from gear pump to steering cylinder aux in out lt rt hr-4600 22.1 charge pressure and steering hydraulics serial no. All item part no. Qty. Description serial numbers/notes 1 1003461 1 hose, charge pressure inlet 2...

  • Page 65: Hr-4600

    65 > change from previous revision hr-4600 23.1 gear pump hydraulics serial no. All item part no. Qty. Description serial numbers/notes 1 365959 1 strainer, tank mounted 2 340090 1 adapter, 90° 3 1003992 1 tube, gear pump inlet 4 445796 1 nut, 3/8-16 spiralock flange 5 3001296 2 fitting, beaded inse...

  • Page 66: Hr-4600

    66 > change from previous revision hr-4600 24.1 return hydraulics serial no. All item part no. Qty. Description serial numbers/notes 1 1003453 1 hose, oil cooler 2 1003785 1 tube, return filter > 3 339989 1 adapter, straight 4 339999 3 adapter, straight 5 1003454 1 hose, oil cooler 6 1003389 1 tube,...

  • Page 67: Hr-4600

    67 > change from previous revision hr-4600 25.1 lift valve and filter mounting serial no. All item part no. Qty. Description serial numbers/notes 1 123015 1 charge filter 556417 1 • head 556418 1 • oil filter cartridge 556419 1 • charge pressure switch 2 132704 1 return filter 557772 1 • oil filter ...

  • Page 68: Hr-4600

    68 hr-4600 26.1 lift hydraulics serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 2 2 2 4 5 6 13 13 13 13 14 14 14.

  • Page 69: Hr-4600

    69 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 339979 3 adapter, straight 2 340061 6 adapter, 90° 3 340119 1 adapter, tee 4 340191 4 adapter, 45° bulkhead 5 1004104 2 hose, bulkhead to wing cylinder 6 1004105 2 hose, bulkhead to wing cylinder 7 10041...

  • Page 70: Hr-4600

    70 > change from previous revision hr-4600 27.1 hydraulic clamps serial no. All lf34-23 steering hoses steering hoses steering hoses 4wd 2wd 4wd tubes forward traction tube return filter tube reverse traction hose 2wd only steering hoses item part no. Qty. Description serial numbers/notes 1 445795 4...

  • Page 71: Hr-4600

    71 > change from previous revision to center deck motor drain to leftwing deck motor drain to rightwing deck motor drain hr-4600 item part no. Qty. Description serial numbers/notes 1 340215 1 adapter, bulkhead tee 2 340375 1 adapter, 90° 3 1004132 1 hose, lift bulkhead to drain tube 4 ref 1 hose, ce...

  • Page 72: Hr-4600

    72 > change from previous revision a b a b b a a b to left wing deck motors to right wing deck motors direction of flow left wing deck direction of flow right wing deck to gear pump to gear pump hr-4600 29.1 wing deck control valves serial no. All item part no. Qty. Description serial numbers/notes ...

  • Page 73: Hr-4600

    73 > change from previous revision d d c c direction of flow center deck to gear pump hr-4600 30.1 center deck control valve serial no. All item part no. Qty. Description serial numbers/notes 1 340264 1 adapter, tee 2 452004 4 flat washer, 1/4 3 3008508 1 bracket, valve mount 4 446128 2 lockwasher, ...

  • Page 74: Hr-4600

    74 > change from previous revision a b to deck control valve to bulkhead adapter hr-4600 31.1 wing deck hydraulics left deck shown serial no. All item part no. Qty. Description serial numbers/notes 1 340055 2 adapter, 90° 2 1004113 2 hose, deck valve to inside motor reference a, see 29.1 3 1004114 2...

  • Page 75: Hr-4600

    75 > change from previous revision c d to deck control valve to traction pump case drain tube hr-4600 item part no. Qty. Description serial numbers/notes 1 340055 1 adapter, 90 ″ 2 1004642 1 hose, deck valve to left motor reference c, see 30.1 3 1004643 1 hose, deck valve to right motor 4 1004644 1 ...

  • Page 76: (-)

    76 a a b b c d e f g h j k l l m m m a - headlight b - lift arm limit switch c - fuel level sender/ instrument panel d - seat switch e - oil float switch f - glow plugs g - fuel solenoid h - charge filter switch j - engine oil pressure switch k - temperature sender l - 4wd valve (4wd only) m - deck ...

  • Page 77: Hr-4600

    77 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 1003264 1 tray, battery 2 366931 1 battery 3 3006799 1 clamp, battery 4 3006344 1 controller, hr/tr 5 453009 4 washer, 5/16 flat 6 446134 4 lockwasher, 5/16 > 7 400190 5 screw, 5/16-18 x 1-1/4” hex head ...

  • Page 78: Hr-4600

    78 > change from previous revision hr-4600 34.1 lift valve part number 1003612 serial no. All item part no. Qty. Description serial numbers/notes 1 5003757 1 relief valve 2 5002913 1 solenoid valve 3 5001353 1 solenoid valve 4 5003758 3 solenoid valve 5 5003759 3 solenoid valve 6 5002157 5 plug, por...

  • Page 79: Hr-4600

    79 > change from previous revision 1 1 2 2 f r t top view front view hr-4600 35.1 4wd valve part number 1002622 serial no. All item part no. Qty. Description serial numbers/notes 1 5001354 2 coil 2 5003096 1 solenoid valve 5003578 1 • solenoid valve seal kit 3 5003121 1 solenoid valve 5003554 1 • so...

  • Page 80: Hr-4600

    80 hr-4600 36.1 steering valve part number 1003458 serial no. All 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 4 4 4 11 11 38 30

  • Page 81: Hr-4600

    81 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 443108 4 locknut, 5/16-18 center 2 n/s 1 port cover 3 c 1 seal, o-ring 4 c 4 seal, o-ring 5 c 4 seal, o-ring 6 443828 1 nut, 5/16-18 hex jam 7 n/s 4 special bolt 8 n/s 1 port manifold 9 b 3 spring, port ...

  • Page 82: Hr-4600

    82 > change from previous revision hr-4600 37.1 front wheel motor part number 1001757 serial no. All 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 8 item part no. Qty. Description serial numbers/notes 1 558066 8 screw, torx 2 5002110 1 front retainer 3 558063 1 shaft and bearing kit 4 554779 1...

  • Page 83: Hr-4600

    83 > change from previous revision hr-4600 38.1 rear wheel motor part number 5003218 serial no. 67838-1601 and up serial no. 67840-1601 and up item part no. Qty. Description serial numbers/notes 1 a 1 seal exclusion 2 a 4 seal, 3” i.D. 3 a 1 back up ring 4 a 1 shaft seal 5 5003384 1 shaft and bearin...

  • Page 84: Hr-4600

    84 > change from previous revision hr-4600 39.1 brake assemblies serial no. All item part no. Qty. Description serial numbers/notes 1 340603 2 bracket, brake mounting 503308 1 disk brake, r.H. 503309 1 disk brake, l.H. 2 590259 4 • nut, 3/8-24 3 549441 2 • v-plate 4 503306 1 • cam lever used on 5033...

  • Page 85: Hr-4600

    85 > change from previous revision hr-4600 40.1 deck valve part number 1004137 serial no. All item part no. Qty. Description serial numbers/notes 1 n/s 1 manifold 2 5003508 1 coil 3 5003747 1 solenoid valve 5002540 1 seal kit, deck valve 1 2 3.

  • Page 86: Hr-4600

    86 > change from previous revision 3 1 2 4 5 4 1 7 6 hr-4600 41.1 rops optional kit 67844 serial no. All item part no. Qty. Description serial numbers/notes 1 555892 1 seat belt assy. 2 400374 1 screw, 7/17-20 x 1-1/2” hex hd 3 452010 3 washer, 7/16 flat, wide 4 446148 2 lockwasher, 7/16 hvy 5 40037...

  • Page 87: Hr-4600

    87 > change from previous revision 2 3 3 4 4 4 left wing deck right wing deck center deck 3 2 no step 1 1 1 1 1 l.H. Thread counter clockwise rotation counter clockwise blade rotation on the deck only - blade bolts are l.H. Thread 5 5 5 5 5 5 serious injury or death can result from blade contact or ...

  • Page 88: Hr-4600

    88 1 3 30 4 6 9 10 11 2 20 25 26 27 12 17 18 19 16 22 31 23 21 24 22 23 21 28 7 13 29 29 14 15 8 hr-4600 43.1 wing decks left wing shown serial no. All.

  • Page 89: Hr-4600

    89 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 5003770 1 deck, left wing left wing deck only 1 5003774 1 deck, right wing right wing deck only 2 1003403 2 spindle, caster wheel 3 3010390 2 tube 4 1003386 2 skid assembly 5 443106 1 nut, 5/16-18 hex 6 ...

  • Page 90: Hr-4600

    90 4 6 7 8 9 5 14 17 18 19 20 23 21 13 15 16 22 16 10 11 1 25 26 24 3 2 27 31 28 29 12 33 30 32 30 31 30 hr-4600 44.1 wing decks (continued) left wing shown serial no. All.

  • Page 91: Hr-4600

    91 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 400264 2 screw, 3/8-16 x 1-1/4” hex hd 2 5003777 1 step 3 3010730 1 • pad, step 4 366007 1 stud, reel pivot 5 461385 1 pin, 3/16 x 1-1/4” roll 6 1004751 1 assembly, chain bracket 7 452012 1 washer, 1/2 f...

  • Page 92: Hr-4600

    92 1 2 3 4 5 6 7 36 34 35 8 9 10 11 12 13 14 15 16 17 18 19 22 20 21 37 23 21 22 22 24 25 26 28 28 32 27 30 29 30 31 33 hr-4600 45.1 rear deck serial no. All.

  • Page 93: Hr-4600

    93 > change from previous revision hr-4600 item part no. Qty. Description serial numbers/notes 1 5003772 1 deck assembly > 2 1003403 2 spindle, caster wheel 3 3010550 2 bar, rotary mower cutter 4 3008388 2 adapter, blade 5 131583 4 caster wheel assembly 6 1004926 2 motor, spindle l.H. 5003763 1 • ki...

  • Page 94: Hr-4600

    94 > change from previous revision hr-4600 46.1 caster wheels part number 1003999 serial no. All item part no. Qty. Description serial numbers/notes 1 551440 2 end cap 2 551439 2 seal, grease 3 551437 4 stop washer 4 551438 2 roller bearing 5 471218 1 grease fitting, 45° 6 360111 1 valve, inflation ...

  • Page 95: Fluids and Compounds

    Fluids and compounds * refer to the operator’s manual or the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Textron turf care and specialty products offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See you...

  • Page 96: Hr-4600

    96 a b c d e f g h sw-5 sw-4 sw-3 1 1 2 2 2 3 a b c d e f j db db pk/bu pk/bk og/wh pu/gn pu/gn rd/y e lb/rd lb/wh db/wh og/gn rd/ye lb/rd lb/wh db/wh db/wh og/gn og/wh pk/bu og/wh og/y e pk/bk dg dg dg db + + – – k-4 k-1 k-19 u-7 sw-1 sw-2 cb-1 f-1 f-2 f-3 l-1 l-2 r-1 k-2 m-1 b-1 u-5 u-6 u-1 u-2 u-...

  • Page 97: Hr-4600

    97 hr-4600 components u-1 temp gauge u-2 fuel gauge u-3 hour meter u-4 fuel sender u-5 light gauge u-6 temp sender u-7 alternator u-8 horn u-9 controller u-10 joystick colors bk black bn brown bu blue db dark blue dg dark green gn green gy gray lb light blue lg light green og orange pk pink pu purpl...

  • Page 98: Hr-4600

    98 .5 ci .5 ci .5 ci 3625 psi 3625 psi supply .028 drain .031 285 psi 500 psi 1750 psi 500 psi 1750 psi 500 psi 1750 psi 500 psi 1750 psi 500 psi 1750 psi 500 psi 1750 psi 2.81 ci 0.43 ci 0.43 ci 0.43 ci 0.43 ci 0.43 ci 0.43 ci displacement control tow valve reverse diag. Forward diag 3000 rpm .5 ci...

  • Page 99: Hr-4600

    99 > change from previous revision left wing cylinder center cylinder right wing cylinder steering unit in out aux lt rt 4.13 ci 1450 psi 25 psi 25 psi 10 micron charge filter 19.0 ci 19.0 ci front wheel motors 4wd valve rear wheel motors 450 psi 8.0 ci 8.0 ci 1 1 2 2 f r lift diag a b c d e f g h p...

  • Page 100: Lf 3400/ Lf 3800

    100 x w w w x w x w w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size w-x o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face se...

  • Page 101: Lf 3400 / Lf 3800

    101 > change from previous revision lf 3400 / lf 3800 adapter part number. Dash size adapter type (w) o-ring (x) o-ring (y) o-ring (z) o-ring 339972 4-4 straight adapter 339908 339896 339974 4-6 straight adapter 339908 339897 339979 6-6 straight adapter 339909 339897 339984 8-8 straight adapter 3399...

  • Page 102: Index

    102 index 1001757.......................41 1002031.................43 , 45 1002032.................43 , 45 1002549.......................39 1002622.......................63 1002657.......................47 1002679.......................35 1002810.......................35 1002854........................

  • Page 103: Index

    103 index 3008132 ...................... 49 3008195 ...................... 31 3008218 ...................... 33 3008327 ...................... 29 3008374 ...................... 33 3008383 .......... 37 , 39 , 51 3008388 ................ 89 , 93 3008474 ................ 49 , 70 3008508 .................

  • Page 104: Index

    104 index 5003765.......................35 5003770.......................89 5003772.......................93 5003774.......................89 5003777.......................91 500596.........................43 502517.........................84 502924.........................81 502925....................

  • Page 106

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