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  5. Safety And Operation Manual

Jacobsen Eclipse 62800 Safety And Operation Manual

Summary of Eclipse 62800

  • Page 1

    When performance matters. ™ gb united kingdom safety & operation manual eclipse ® riding greens mower with rops 62800 – battery power, 3wd 62801 – battery power, 2wd 62802 – gas hybrid power, 3wd 62803 – gas hybrid power, 2wd 62804 – diesel hybrid power, 3wd 62805 – diesel hybrid power, 2wd 62825 – ...

  • Page 2

    En-2 contents this manual contains adjustment, maintenance, troubleshooting instructions, and parts list for your new jacobsen machine. This manual should be stored with the equipment for reference during operation. Before you operate your machine, you and each operator you employ should read the ma...

  • Page 3: Warning

    Safety 1 en-3 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this ma...

  • Page 4: Warning

    1 safety en-4 1.2 important safety notes________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a poten...

  • Page 5

    Decals 2 en-5 2 decals 2.1 decals _________________________________________________________________ familiarize yourself with the following decals. They are critical to the safe operation of the mower. Replace damaged decals immediately. 4181865 4181864 • read operator's manual. Do not allow untrain...

  • Page 6

    2 decals en-6 familiarize yourself with the following decals. They are critical to the safe operation of the mower. Replace damaged decals immediately. 4182520 4181860 danger to prevent injury, disengage all drives, engage parking brake, stop engine, and remove key before working on machine or empty...

  • Page 7

    Decals 2 en-7 4181863 warning read manual before performing maintenance. 4181861 important do not use starting assist fluids use of starting assist fluids in the air intake system may be potentially explosive or cause a “runaway” engine condition. This could result in serious engine damage. 4181862 ...

  • Page 8

    2 decals en-8 familiarize yourself with the following decals. They are critical to the safe operation of the mower. Replace damaged decals immediately. 4216820 rev a disconnect steering chain before towing mower..

  • Page 9

    Decals 2 en-9 i / a ev er y 100 engine oil - diesel.......................2.6 qt (2.5 liter) r r r (0.97 - 1.10 bar) i universal reel set-up clean debr is from radiator vi i / c item radiator screens chec k saf e ty inter loc k functions batter y fluid (distilled w a ter) l diesel muffler and exhaus...

  • Page 10

    2 decals en-10 familiarize yourself with the following decals. They are critical to the safe operation of the mower. Replace damaged decals immediately. 4225602 2x f2 (po wer br ush if eq uipped) 6x f2 6x f2 (gr oomer if eq uipped) f1 f1 2x f1 4x f5 springs f5 chain 2x f5 springs f1 f1 ser vice f1: ...

  • Page 11: Warning

    Controls 3 en-11 3 controls 3.1 icons ___________________________________________________________________ warning never attempt to drive the mower unless you have read the safety and operation manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and ...

  • Page 12

    3 controls en-12 3.2 instrument panel ______________________________________________________ a. Lcd display unit (ldu) used to display and set operating conditions. See section 3.5. B. Mow switch enables and disables the three reel switches (c, d and e), and switches lift system between service mode...

  • Page 13: Caution

    Controls 3 en-13 3.3 operator controls ____________________________________________________ k. Forward traction pedal press forward traction pedal down to move the mower forward. The further the pedal is pressed, the faster the mower will travel. L. Reverse traction pedal press reverse traction peda...

  • Page 14

    3 controls en-14 3.4 operator convenience_________________________________________________ t. Mcu access panel remove thumbscrew and lift up on front of access panel to view mcu diagnostic lights. Always secure access panel with thumbscrew when operating. U. Cup holder used to hold a beverage cup fo...

  • Page 15: Caution

    Controls 3 en-15 3.5 lcd display unit (ldu) ___________________________________________________ the ldu displays current functional values for the operation of the eclipse ® mower, has indicator lights, and sounds audible warning alerts. The ldu operates in one of two modes, operator mode (default) ...

  • Page 16

    3 controls en-16 3.5.2 display operating hours ___________ to check operating hours when system power switch is in the off position, press the center (black) button. Operating hours will be displayed for 1 minute. Figure 3e 3.5.3 start up screen ___________________ the jacobsen start up screen will ...

  • Page 17

    Controls 3 en-17 3.5.6 operator mode ___________________ operator mode is used by the operator to view attachment mode, system voltage information, travel speed, reel motor current, reel motor speed, switch status, operation hours, and stored alarms. Press the orange buttons (am and an) on the ldu t...

  • Page 18: Caution

    3 controls en-18 3.6 electronic traction control system __________________________________ the eclipse is equipped with an electronic traction control system which utilizes a controller and software to regulate speed and optimize the driveability of the unit. A speed sensor in the drive motor report...

  • Page 19: Caution

    Operation 4 en-19 4 operation 4.1 daily inspection ________________________________________________________ 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, and missing or damaged components. Check for fuel or oil leaks to ensure connections are tight and ho...

  • Page 20: Warning

    4 operation en-20 4.3 operating procedures_________________________________________________ 1. Under no circumstances should the engine be started without the operator seated on the mower. 2. Do not operate mower or attachments with loose, damaged, or missing components. Whenever possible mow when g...

  • Page 21: Warning

    Operation 4 en-21 4.4 starting________________________________________________________________ important: do not use starting assist fluids. Use of such fluids in the air intake system may be potentially explosive or cause a “runaway” engine condition and could result in serious engine damage. 1. Si...

  • Page 22: Notice

    4 operation en-22 4.5 stopping / parking _____________________________________________________ to stop: remove your foot from traction pedal, regen braking will start, bringing the mower to a complete stop. To increase regen braking, slowly depress the brake pedal. When mower stops, the automatic pa...

  • Page 23: Caution

    Operation 4 en-23 4.7 to drive / transport ____________________________________________________ read and follow all safety notes contained in this manual when driving or transporting mower. Refer to section 4.3 for general operating instructions. When operating in reverse, look behind you to ensure ...

  • Page 24: Warning

    4 operation en-24 4.10 mowing_________________________________________________________________ operators should practice mowing in a clear area to become familiar with raising and lowering the reels. Practicing, by turning reel motors off (see section 3.5.6), will help the operator become proficient...

  • Page 25: Warning

    Operation 4 en-25 4.11 hillside operation _____________________________________________________ the mower has been designed for good traction and stability under normal mowing conditions; however, use caution when operating on slopes, especially over rough terrain or when the grass is wet. Wet grass...

  • Page 26

    4 operation en-26 how to calculate a slope: tools required: level (a), either 1 yard, or 1 meter long. Tape measure (b). With the level (a) positioned horizontally, measure the distance (c) with tape measure (b). Use the chart to calculate either the slope angle or the % grade of the slope (d). Figu...

  • Page 27: Notice

    Operation 4 en-27 4.12 loading mower on trailer _____________________________________________ use care when loading and unloading mower onto trailer. Fasten mower to trailer, using tie downs on left and right side and rear of mower (ae - figure 3c), to prevent mower from rolling or shifting during t...

  • Page 28: Warning

    4 operation en-28 4.13 towing mower__________________________________________________________ if the mower experiences problems and a trailer is not available, the unit can be towed slowly short distances. 1. Automatic parking brake under right side of floorboard must be disengaged. A. Remove two or...

  • Page 29: Notice

    Operation 4 en-29 4.14 daily maintenance______________________________________________________ important: for more detailed maintenance information, adjustments and maintenance/lubrication charts, see the parts & maintenance manual. 1. Park the mower on a flat, level surface. Fully lower the reels t...

  • Page 30

    5 quality of cut en-30 5 quality of cut 5.1 quality of cut troubleshooting _______________________________________ it is recommended that a “test cut” be performed to evaluate the mower’s performance before beginning repairs. An area should be available where “test cuts” can be made. This area shoul...

  • Page 31

    Quality of cut 5 en-31 5.3 marcelling _____________________________________________________________ note: arrow indicates direction of travel. Marcelling, like washboarding, is a cyclical pattern of varying cutting heights, resulting in a wave-like cut appearance. In most cases, the wave tip-to-tip ...

  • Page 32

    5 quality of cut en-32 5.4 step cutting ___________________________________________________________ note: arrow indicates direction of travel. Step cutting occurs when grass is cut taller on one side of a reel than the other or one cutting unit to another. This is usually caused by mechanical wear o...

  • Page 33

    Quality of cut 5 en-33 5.5 scalping _______________________________________________________________ note: arrow indicates direction of travel. Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This i...

  • Page 34

    5 quality of cut en-34 5.6 stragglers ____________________________________________________________ note: arrow indicates direction of travel. Stragglers are scattered blades of uncut or poorly cut grass. Probable cause remedy bedknife improperly adjusted. Adjust reel-to-bedknife setting. Dull reel o...

  • Page 35

    Quality of cut 5 en-35 5.7 streaks ________________________________________________________________ note: arrow indicates direction of travel. A streak is a line of uncut grass. This is usually caused by a nicked or bent bedknife. Probable cause remedy damaged bedknife. Replace bedknife. Damaged or ...

  • Page 36

    5 quality of cut en-36 5.8 windrowing ____________________________________________________________ note: arrow indicates direction of travel. Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between two cutting units, forming a line in the direction of travel. Pro...

  • Page 37

    Quality of cut 5 en-37 5.9 rifling or tramlining ___________________________________________________ 5.10 mismatched cutting units ______________________________________________ note: arrow indicates direction of travel. Rifling or tramlining is a pattern of varying cutting heights, resulting in a w...

  • Page 38: Warning

    6 batteries en-38 6 batteries 6.1 battery safety ________________________________________________________ batteries contain dilute sulfuric acid which can result in severe burns. Hydrogen gas is formed within a battery during the charging cycle. Hydrogen in concentrations of 4% and higher are explos...

  • Page 39

    Batteries 6 en-39 the conditioning process can be monitored by checking the specific gravity of the battery cells. After the battery set has been recharged, spot check two or more battery cells. A fully charged fully conditioned battery with an electrolyte temperature of 80° f (27° c) has a gravity ...

  • Page 40: Warning

    6 batteries en-40 6.3 battery systems _______________________________________________________ the eclipse mower is available equipped with either a battery power module, a gas engine hybrid power module, or a diesel engine hybrid power module. 1. The battery powered eclipse has six, 8 vdc batteries ...

  • Page 41

    Batteries 6 en-41 6.6 cleaning batteries _____________________________________________________ when cleaning the batteries, do not use a water hose without first spraying with a solution of sodium bicarbonate (baking soda) and water to neutralize any acid deposits. Use of a water hose without first ...

  • Page 42

    7 ldu error codes en-42 7 ldu error codes 7.1 general information __________________________________________________ when the eclipse mower encounters an error or fault in one of the controllers, an error code will display on the ldu, and certain machine functions may shut down. Refer to the followi...

  • Page 43

    Ldu error codes 7 en-43 7.3 reel control unit error codes ________________________________________ rcu error codes are displayed on the ldu as a message. Ldu error message error description caution led alarm sounding engine stop traction stop mow stop on off yes no yes no yes no yes no left reel mot...

  • Page 44

    7 ldu error codes en-44 right reel motor current over 35 amps for 30 seconds. Shut mower off, and remove key. Check reel for blockage. Restart mower. If fault returns, return mower to maintenance shed. Excessive grass height being mowed. 4 4 4 4 4l left reel motor fuse blown. Return mower to mainten...

  • Page 45

    Ldu error codes 7 en-45 center actuator overcurrent. Shut mower off, and remove key. Check grass catcher for excessive weight. Restart mower. If fault returns, return mower to maintenance shed. 4 4 4 4 4l right actuator overcurrent. Shut mower off, and remove key. Check grass catcher for excessive w...

  • Page 46

    7 ldu error codes en-46 7.4 traction & steering controller error codes _________________________ traction and steering controller error/fault codes display on the ldu as a four digit error code. Right actuator did not reach position within 6 seconds. Shut mower off, and remove key. Check grass catch...

  • Page 47

    Ldu error codes 7 en-47 dc voltage is above the high trip level. Shut mower off, then restart. If fault returns, mower must be towed back to maintenance shed. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 dc voltage is above the hardware defined trip level. Shut mower off, then restart. If fault returns, mower must...

  • Page 48

    7 ldu error codes en-48 15 v supply voltage on the dsp board is too low. Shut mower off, then restart. If fault returns, mower must be towed back to maintenance shed. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5v supply voltage on the dsp board is too high or too low. Shut mower off, then restart. If fault retur...

  • Page 49

    Ldu error codes 7 en-49 throttle sensor error. Shut mower off, then restart, making certain traction pedal is in neutral. If fault returns, mower must be towed back to maintenance shed. 4 4 4 4 4 4 4 4 4 4 reverse alarm test failed. Shut mower off, then restart. If fault returns, mower must be towed...

  • Page 50

    7 ldu error codes en-50 reference generator not connected or short circuited. Shut mower off, then restart. If fault returns, mower must be towed back to maintenance shed. 4 4 4 4 4 difference between set value and actual value for current regulator are above limit. Shut mower off, then restart. If ...

  • Page 51

    Ldu error codes 7 en-51 7.5 over-voltage limit controller error codes __________________________ only used on 2wd mowers with the following serial numbers: 6280101601~6280102499 6280301601~6280302499 6280501601~6280502499 6282501601~6282502499 ldu error code description caution led alarm sounding en...

  • Page 52

    7 ldu error codes en-52 olm detects less current than expected through resistor 2. Inspect wiring and connectors. Resistor may be degraded. Restart mower. Continue with normal operation. Notify maintenance personnel at end of shift. 4 4 4 4 4 olm detects a short circuit to ground in resistor 3. Resi...

  • Page 53

    Ldu error codes 7 en-53 7.6 hybrid engine controller error codes________________________________ hybrid engine controller error/fault codes display on the ldu as a two digit error code. Ldu error code description caution led alarm sounding engine stop traction stop mow stop on off yes no yes no yes ...

  • Page 54

    7 ldu error codes en-54 generator temperature greater than 340° f (171° c). Engine speed is set to idle.Shut mower down and wait ten minutes. Restart mower. If fault returns, return mower to maintenance shed. 4 4 4 4 4 generator temperature less than -20° f (-29° c). Engine speed is set to idle. All...

  • Page 55

    Troubleshooting 8 en-55 8 troubleshooting 8.1 trouble shooting ______________________________________________________ problem possible cause/items to check additional items to check key switch on - no power to ldu 48vdc battery or 48vdc buffer battery not connected or discharged. Check battery conne...

  • Page 56

    8 troubleshooting en-56 no glowplug operation ensure diesel genset is selected. Check mcu led #17 should be on. Check engine harness connections. Check mcu led #6 should be on when glowplugs should be on (i.E. Pre-glow, dur- ing cranking, and post-glow) if not on check to see if circuit breaker 6 is...

  • Page 57

    Troubleshooting 8 en-57 no steering (electric steer- ing system) check if seat switch is functioning. Check mcu led #24 should be on when on seat and off when off seat. Check switch and harness connection. Scu does not have power. Check to see if circuit breaker 5 is tripped. Fault code on ldu revie...

  • Page 60

    When performance matters. ™ jacobsen, a textron company 11108 quality drive, charlotte, nc 28273, usa www.Jacobsen.Com 800-848-1636 ransomes jacobsen limited west road, ransomes europark, ipswich, ip3 9tt english company registration no. 1070731 www.Ransomesjacobsen.Com +44 (0) 1473 270000 world cla...