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  5. Parts And Maintenance Manual

Jacobsen G-plex 3 Parts And Maintenance Manual

Summary of G-plex 3

  • Page 1

    Warning: if incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. Parts and maintenance manual rj...

  • Page 2

    © 2004, ransomes jacobsen limited. All rights reserved.

  • Page 3

    Gb-1 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 1 contents 2 introduction 2.1 product identification .................................................................................... 2 2.2 spares stocking guide ................................................................

  • Page 4

    Gb-2 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 2 introduction 2.2 spares stocking guide to keep your equipment fully operational and productive, ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additio...

  • Page 5

    Gb-3 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 2 introduction 2.3 how to use the parts manual item number each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are ...

  • Page 6

    Gb-4 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 3 safety instructions this safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators. ...

  • Page 7

    Gb-5 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 3 safety instructions 3.6 leaving the driving position park the machine on level ground. Before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives....

  • Page 8

    Gb-6 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. Warning batteries produce explosive gases and contain corrosive acid and supply levels of electrical...

  • Page 9

    Gb-7 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 4 specifications 4.1 engine specification type:type: kubota 15.5kw @ 3600 rpm, 3 cylinder dioesel engine, 4 stroke, water cooled, 719cc with 12v electric start. Model: d722-e maximum speed: 3400 rpm (no load) idle speed: 1500 r...

  • Page 10

    Gb-8 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual e m a n e n i h c a m # # s e i r e s n o i t a r e l e c c a m r a / d n a h l e v e l h r r o h l x a m s / m s n o i t a r e l e c c a 2 q e a x q e a y q e a z 2 . 3 4 4 . 2 6 2 . 1 e u l a v t n a n i m o d 2 . 3 e m a n e...

  • Page 11

    Gb-9 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 4 specifications 4.9 torques s d a e r h t c i r t e m h c t i p e s r o c a i d ) m m ( e d a r g 6 . 4 e d a r g 8 . 4 e d a r g 8 . 8 e d a r g 9 . 0 1 e d a r g 9 . 2 1 ) m n ( ) m n ( ) m n ( ) m n ( ) m n ( 6 5 6 2 1 7 1 ...

  • Page 12

    Gb-10 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 5 lubrication and maintenance 5.1 lubrication and maintenance chart s e r u d e c o r p e c n a n e t n i a m p o h s k r o w e r a s t n i o p t e ll u b e ti h w d n a s k c e h c r o t a r e p o e r a s t n i o p t e ll u b...

  • Page 13

    Gb-11 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 5.3 engine oil - gasoline change engine oil. 1 after first warming up the engine remove the drain plug (fig. 5.3.2) and drain all the oil from the crankcase sump. 2 clean plug and replace. 3 remove the filler cap (fig. 5.3.1) ...

  • Page 14

    Gb-12 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 5 lubrication and maintenance 5.5 engine oil - diesel change engine oil. 1 after first warming up the engine remove the drain plug and drain all the oil from the crankcase sump. 2 clean plug and replace. 3 remove the filler ca...

  • Page 15

    Gb-13 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 5 lubrication and maintenance 5.6 engine oil filter - diesel change oil filter cartridge (a) remove cartridge from engine by unscrewing and discard. (b) clean area on crankcase. (c) apply a thin film of oil to the gasket and s...

  • Page 16

    Gb-14 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 5 lubrication and maintenance 5.8 air filter - diesel clean air filter element 1. As the element (a) of the air cleaner employedon this engine is a dry type, never apply oil to it. 2. Open the evacuator valve once a week under...

  • Page 17

    Gb-15 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 5 lubrication and maintenance 5.9 air filter - gasoline notice do not use bent or dented air cleaner housing. Do not use bent or dented air cleaner elements. Important! We recommend that the filter element be replaced before e...

  • Page 18

    Gb-16 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 5.11 fan belt tension - diesel the tension on the belt is correct when the belt can be depressed 7 to 9mm (0.28 - 0.35in) under a load of 10kgf (22lbs) midway between the crankshaft pulley and the alternator pulley. To adjust:...

  • Page 19

    Gb-17 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 5 lubrication and maintenance 5.13 hydraulic oil the hydraulic oil must be drained and replaced when: 250 hours of operation occurs. Yearly. After a major component failure. If you notice the presence of water or foam in the o...

  • Page 20

    Gb-18 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 5 lubrication and maintenance battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling warning 5.15 battery untrained/unauthorized persons should never attempt to service or r...

  • Page 21

    Gb-19 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 6 adjustment 5.16 rear swing out arm note: the rear swing out arm is to allow you easy access to the rear cutting head. The cutting heads must be in the raised position. Do not swing the arm out with the cutting heads in the l...

  • Page 22

    Gb-20 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 6 adjustment 6.1 leveling linkage for the front cutting heads fig. 6.1.1 a. Connector to main frame (do not adjust) b. Springs c. Lock collar d. Jam nut e. Adjusting connector f. Adjusting connector secures to lift arm this pr...

  • Page 23

    Gb-21 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 6.2 mow/transport speed control when cutting heads are raised completely, the wheel drive speed range is 0 – 7.5 mph (0 – 12 km/ hr). Speed is controlled by use of the direction/ speed control pedal as described in control ped...

  • Page 24

    Gb-22 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 6.3 speed control pedal figure 6.3.1 1. Mow speed adjustment screw 2. Locking nut figure 6.3.2 1. Bellcrank stop screw 2. Center foot panel figure 6.3.3 1. Bellcrank 2. Lockout link angle 3. Lockout link slot 4. Bellcrank stop...

  • Page 25

    Gb-23 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb figure 6.3.4 position bushing to left of slot rotate bellcrank clockwise (as viewed from above) and hold the bushing on the lockout link angle to the left end of the lockout link slot (see fig. 6.3.4). Slide the bellcrank stop...

  • Page 26

    Gb-24 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 6.4 bleeding the fuel system - diesel this procedure must be performed as specified and only by properly trained service personnel. Warning the fuel system must be bled when: starting the engine for the first time. The fuel ta...

  • Page 27

    Gb-25 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 6.5 backlapping backlapping on a regular basis will help keep the cutting edges sharp and extend the life of the reel. Backlapping may be performed on one cutting head only, two heads, or all three heads simultaneously. If bac...

  • Page 28

    Gb-26 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 7.1 general the troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area jacobsen distributo...

  • Page 29

    Gb-27 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb.

  • Page 30

    Gb-28 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 8.1 hydraulic circuit 8 schematics.

  • Page 31

    Gb-29 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb 8 schematics 8.1 hydraulic circuit 1. Inlet filter 2. Hydrostat pump 3. Right hand wheel motor 4. Left hand wheel motor 5 three wheel drive accessory 6. Power steering valve 7. Steering cylinder 8. Inlet filter 9 reel pump 10....

  • Page 32

    Gb-30 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 8.2 electrical circuit main harness - gasoline.

  • Page 33

    Gb-31 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb cable colour code r red g green o orange s grey b black w white k pink p violet y yellow u blue nbrown bg black green bo black orange nu brown blue wg white green wy white yellow 7 schematics 1 starter motor 2 battery +ve term...

  • Page 34

    Gb-32 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 8.3 electrical circuit control panel - gasoline 1 fuse box 3 starter relay 4 ignition relay 5 hour meter 6 volt meter 48 oil pressure light 49 diode array 2 50 diode array 1 52 reel enable switch 54 headlight switch 55 key swi...

  • Page 35

    Gb-33 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb cable colour code r red g green o orange s grey b black w white k pink p violet y yellow u blue nbrown bg black green bo black orange nu brown blue wg white green wy white yellow.

  • Page 36

    Gb-34 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 8.4 electrical circuit main harness - diesel.

  • Page 37

    Gb-35 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb cable colour code r red g green o orange s grey b black w white k pink p violet y yellow u blue nbrown bg black green bo black orange nu brown blue wg white green wy white yellow 1 starter motor 17 backlap switch 25 alternator...

  • Page 38

    Gb-36 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual 8.5 electrical circuit control panel - diesel.

  • Page 39

    Gb-37 jacobsen g-plex iii series: dn & dp maintenance and parts manual gb cable colour code r red g green o orange s grey b black w white k pink p violet y yellow u blue nbrown bg black green bo black orange nu brown blue wg white green wy white yellow 1 fuse 20amp 3 starter relay 4 ignition relay 5...

  • Page 40

    Gb-38 gb jacobsen g-plex iii series: dn & dp maintenance and parts manual notes.

  • Page 41

    Parts-1 jacobsen g plex iii series: dn & dp maintenance and parts manual parts index 1 chassis and covers ................................................................................... 3 2 power assy diesel ..................................................................................... 5 ...

  • Page 42

    Parts-2 jacobsen g plex iii series: dn & dp maintenance and parts manual 1 chassis and covers.

  • Page 43

    Parts-3 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 chassis and covers 1 450390 washer m8 5 2 456110016 screw, 1/4-20 x 3/4" 6 3 450411 lockwasher m8 9 4 450120013 nut, 1/4-20 16 (m6 - p/n 450323) 5 ...

  • Page 44

    Parts-4 jacobsen g plex iii series: dn & dp maintenance and parts manual 2 power assy diesel.

  • Page 45

    Parts-5 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 2 power assy diesel 892258 engine 1 kubota d772-e 1 4124180 manifold 1 * 4132107 manifold guard 1 * 4132108 screw m6 x 8 2 2 452200134 lockwasher 4 3...

  • Page 46

    Parts-6 jacobsen g plex iii series: dn & dp maintenance and parts manual 3 power assy gasoline.

  • Page 47

    Parts-7 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 3 power assy gasoline 1 450388 washer, m5 2 2 120166 lockwasher,1/2" 2 3 450412 s.L.Washer, m12 4 4 4123564 rear engine bracket 1 5 4123566 engine mo...

  • Page 48

    Parts-8 jacobsen g plex iii series: dn & dp maintenance and parts manual 4 radiator (diesel).

  • Page 49

    Parts-9 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 4 radiator (diesel) 1 841160.06 bracket, radiator 2 2 456110016 screw, 1/4-20 x 3/4" 1 3 450120013 nut, 1/4-20 1 4 452200029 lockwasher, 1/4" 5 5 452...

  • Page 50

    Parts-10 jacobsen g plex iii series: dn & dp maintenance and parts manual 5 air cleaner (diesel).

  • Page 51

    Parts-11 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 5 air cleaner (diesel) 1 a139322 nut, flange crownlock 5/16-18 2 2 456110359 screw, 5/16-18 x 1" 4 3 a192557 clamp, hose, worm drive 3 4 844045 hose...

  • Page 52

    Parts-12 jacobsen g plex iii series: dn & dp maintenance and parts manual 6 fuel & hydraulic reservoirs & support frame.

  • Page 53

    Parts-13 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 450390 washer,m8 4 2 450409 lockwasher,m5 1 3 452200134 lockwasher, 3/8 8 4 a109011 screw, 1/4—20 x 1 1/2 1 5 450120013 nut, 1/4—20 1 6 452200029 ...

  • Page 54

    Parts-14 jacobsen g plex iii series: dn & dp maintenance and parts manual 7 hydraulic tank fittings.

  • Page 55

    Parts-15 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 47 843556 elbow, 90, 11/16 x 1/2 npt 1 48 843557 elbow, 90, 3/4 x 3/4 npt 1 49 843558 elbow, 90, 1 x 1 npt 1 50 148231 fifting, 3/16, elbow 1 51 483...

  • Page 56

    Parts-16 jacobsen g plex iii series: dn & dp maintenance and parts manual 8 fuel system diesel.

  • Page 57

    Parts-17 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 8 fuel system diesel 1 450390 washer, m8 1 2 450409 lockwasher, m5 5 3 450411 lockwasher, m8 2 4 a109043 screw,5/16-18x23/4" 1 5 450120021 nut, 5/16...

  • Page 58

    Parts-18 jacobsen g plex iii series: dn & dp maintenance and parts manual 9 fuel system gasoline.

  • Page 59

    Parts-19 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 9 fuel system gasoline 1 843267 tank, fuel 1 2 843401 cap, fuel with gauge 1 3 894256 pickup, fuel 1 4 829954 gasket 1 5 800271 screw, #10-24 x 1/2"...

  • Page 60

    Parts-20 jacobsen g plex iii series: dn & dp maintenance and parts manual 10 oil cooler mounting diesel.

  • Page 61

    Parts-21 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 10 oil cooler mounting diesel 1 450390 washer 4 6 a109018 screw, 5/16-18 x 1 3/4" 4 6 450017 bolt, m8 x 45 4 2001 onwards 12 839501 mounting block, ...

  • Page 62

    Parts-22 jacobsen g plex iii series: dn & dp maintenance and parts manual 11 oil cooler mounting gasoline.

  • Page 63

    Parts-23 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 11 oil cooler mounting gasoline 1 450390 washer, m8 6 2 4123565 cover, air intake 1 up to serial no dn000xxx 2 4140585 cover, air intake 1 from seri...

  • Page 64

    Parts-24 jacobsen g plex iii series: dn & dp maintenance and parts manual 12 pump control linkage.

  • Page 65

    Parts-25 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 12 pump control linkage 1 456110016 screw, 1/4-20 x 3/4 1 4 45002053 nut, 5/16-24 2 5 450411 lockwasher 4 6 450020037 nut, 1/4 2 7 452200029 lockwas...

  • Page 66

    Parts-26 jacobsen g plex iii series: dn & dp maintenance and parts manual 13 hydraulic pump and valves - diesel.

  • Page 67

    Parts-27 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 13 hydraulic pump and valves - diesel 1 w178079 fitting,test 1 2 456110498 screw, 1/4-20 x 1/4" 2 3 452200029 lockwasher, 1/4" 1 4 452100019 washer,...

  • Page 68

    Parts-28 jacobsen g plex iii series: dn & dp maintenance and parts manual 14 hydraulic pump and valves - gasoline.

  • Page 69

    Parts-29 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 w178079 fitting,test 1 2 456110498 screw, 1/4-20 x 1/4" 2 3 452200029 lockwasher, 1/4" 1 4 452100019 washer, 1/4" 2 5 450213 screw,m1o-1.5x20 2 6 ...

  • Page 70

    Parts-30 jacobsen g plex iii series: dn & dp maintenance and parts manual 15 hydraulic lift circuit.

  • Page 71

    Parts-31 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 15 hydraulic lift circuit 1 451112681 screw, 1/4-20x 2" 2 2 a109018 screw, 5/16-18 x 1 3/4" 1 3 451112681 screw, 1/4-20 x 2" 2 4 452100019 washer, 1...

  • Page 72

    Parts-32 jacobsen g plex iii series: dn & dp maintenance and parts manual 16 hydraulic reel circuit.

  • Page 73

    Parts-33 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 16 hydraulic reel circuit 1 450018 screw,m8 x 50 2 2 452100019 washer 1/4 1 3 680001941 tie,cable asreq’d 4 a251500 adapter, straight 3 5 452436 nut...

  • Page 74

    Parts-34 jacobsen g plex iii series: dn & dp maintenance and parts manual 17 hydraulic wheel drive circuit.

  • Page 75

    Parts-35 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 17 hydraulic wheel drive circuit 1 450424 lockwasher, m12 8 2 450054 screw,m12 x 170 8 3 w158058-01 fitting, adaptor, 900 1 4 456110016 screw, 1/4-2...

  • Page 76

    Parts-36 jacobsen g plex iii series: dn & dp maintenance and parts manual 18 hydraulic power steering.

  • Page 77

    Parts-37 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 18 hydraulic power steering 1 452200176 lockwasher, 1/2" 1 2 451030667 screw,1/2-20x21/2" 1 3 451225 pin, cotter; 3/32" x 3/4" 1 4 452101285 washer,...

  • Page 78

    Parts-38 jacobsen g plex iii series: dn & dp maintenance and parts manual 19 control arm.

  • Page 79

    Parts-39 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 19 control arm 1 452101285 washer, 1/2" 2 2 450393 washer, m16 1 3 451031477 screw, l/2-20x4 1/2" 1 4 a914210 cover, handle 1 5 a139401 nut, speed, ...

  • Page 80

    Parts-40 jacobsen g plex iii series: dn & dp maintenance and parts manual 20 lift assembly - front cutting heads.

  • Page 81

    Parts-41 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 20 lift assembly - front cutting heads 1 452000562 washer, 3/4" id 11/2" od 1 2 454000297 pin, cotter 1/8" x 11/8" 12 3 456110341 screw, 5/16-18 x 7...

  • Page 82

    Parts-42 jacobsen g plex iii series: dn & dp maintenance and parts manual 21 lift assembly - rear cutting head.

  • Page 83

    Parts-43 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 21 lift assembly - rear cutting head 1 452000562 washer, 3/4" id 11/2" od 2 2 456110498 screw, 1/4-20 x 1/2" 2 3 454000297 pin, cotter, 1/8" x 11/8"...

  • Page 84

    Parts-44 jacobsen g plex iii series: dn & dp maintenance and parts manual 21 lift assembly - rear cutting head.

  • Page 85

    Parts-45 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 43 894140.06 arm, swing 1 43 4141108 arm swing minus handle 1 44 894141.06 link, arm 1 45 894164.06 arm, pivot 1 45 4140646 arm, pivot c/w handle 1 ...

  • Page 86

    Parts-46 jacobsen g plex iii series: dn & dp maintenance and parts manual 22 mow / raise switch and speed control pedal.

  • Page 87

    Parts-47 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 22 mow / raise switch and speed control pedal 1 mbe3313c.07 pad assy 1 * mbg4897 anti-slip switch cover 1 used item 1 2 2208099 switch 1 3 450526 sc...

  • Page 88

    Parts-48 jacobsen g plex iii series: dn & dp maintenance and parts manual 23 mow speed control.

  • Page 89

    Parts-49 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 23 mow speed control 1 a109001 screw, 3/8-16 x 2 1 2 450120039 nut, 3/8-16 1 3 456110448 screw, 3/8-16 x 11/4" 1 4 450324 nut 2 5 515268 bushing 1 6...

  • Page 90

    Parts-50 jacobsen g plex iii series: dn & dp maintenance and parts manual 24 brake pedal.

  • Page 91

    Parts-51 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 24 brake pedal 1 450390 washer m8, 1 3 450020053 nut, 5/16-24 4 4 450411 lockwasher, m8" 2 5 451255 pin, cotter, 2 6 451110134 screw, 2 7 450120398 ...

  • Page 92

    Parts-52 jacobsen g plex iii series: dn & dp maintenance and parts manual 25 seat.

  • Page 93

    Parts-53 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 25 seat 1 4133662 seat 1 2 306932 nut, 5/16-18 2 3 523224 bumper, rubber 2 4 523356 adjuster, seat wihandle (left) 1 5 523357 adjuster seat (right) ...

  • Page 94

    Parts-54 jacobsen g plex iii series: dn & dp maintenance and parts manual 26 decals.

  • Page 95

    Parts-55 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 26 decals 1 a903488 decal - fan 1 2 009114340 decal - diesel 1 3 4124007 decal - jacobsen 2 4 840065 decal - speed ctrl 1 6 a911410 decal - battery ...

  • Page 96

    Parts-56 jacobsen g plex iii series: dn & dp maintenance and parts manual 27 control panel and electrical components diesel.

  • Page 97

    Parts-57 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 w158135-01 switch, seat 1 2 a182003 nut, m3 2 4 456110359 screw, 5/16-18 x 1" 4 5 a159410 lockwasher, 5/16" 8 9 548045 screw, 1/4-20 x 3/4" 2 13 a...

  • Page 98

    Parts-58 jacobsen g plex iii series: dn & dp maintenance and parts manual 28 control panel and electrical components gasoline.

  • Page 99

    Parts-59 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 28 control panel and electrical components gasoline 1 w158135-01 switch, seat 1 4 456110359 screw, 5/16-18 x 1" 4 5 a159410 lockwasher, 5/16" 8 9 54...

  • Page 100

    Parts-60 jacobsen g plex iii series: dn & dp maintenance and parts manual 29 electrical components diesel.

  • Page 101

    Parts-61 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 w158135-01 switch, seat 1 2 826000 fuse, 20 amp 4 4 a828926 switch, pre-heat 1 5 a823266 lens 1 6 a823267 bulb 1 7 833038 fuse, 30 amp 1 8 a828913...

  • Page 102

    Parts-62 jacobsen g plex iii series: dn & dp maintenance and parts manual 30 electrical components gasoline.

  • Page 103

    Parts-63 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 30 electrical components gasoline 1 w158135-01 switch, seat 1 2 826000 fuse, 20 amp 4 5 a823266 lens 1 6 a823267 bulb 1 7 833038 fuse, 30 amp 1 8 a8...

  • Page 104

    Parts-64 jacobsen g plex iii series: dn & dp maintenance and parts manual 31 wheels and rear hub.

  • Page 105

    Parts-65 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 31 wheels and rear hub 1 892225 hub & axle, complete 1 2 450020338 • nut,jam,518-18 2 3 450425 • lockwasher, 5/8" 2 4 450020354 • nut,jam,3/4-16 1 5...

  • Page 106

    Parts-66 jacobsen g plex iii series: dn & dp maintenance and parts manual 32 motor mounting 1 2 3 4 5 6 7.

  • Page 107

    Parts-67 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 32 motor mounting 894991 reel motor adaptor kit 1 1 103867 • flat washer 5/16 2 2 306325 • lockwasher 5/16 2 3 306501 • screw 5/16-18 x 1 1/2 2 4 33...

  • Page 108

    Parts-68 jacobsen g plex iii series: dn & dp maintenance and parts manual 33 cutting head.

  • Page 109

    Parts-69 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 33 cutting head 1 5003577 frame, reel 1 2 361877 • decal, danger 2 3 1000997 • decal, warning 1 4 5003053 7 blade reel 67037 only 1 4 5001099 9 blad...

  • Page 110

    Parts-70 jacobsen g plex iii series: dn & dp maintenance and parts manual 34 rear rollers.

  • Page 111

    Parts-71 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 34 rear rollers 1 1002224 zerk bolt 2 2 3005692 knob, front roller adjusting 2 3 441674 carriage bolt, 5/16-18 x 1-3/4” 2 4 446136 lockwasher, 5/16"...

  • Page 112

    Parts-72 jacobsen g plex iii series: dn & dp maintenance and parts manual 35 verticut head.

  • Page 113

    Parts-73 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual model 067138 35 verticut head 1 5002577 frame, reel 1 2 361877 • decal, danger 2 3 351738 • decal, caution 1 4 444742 locknut, 3/4-16 hex jam 1 5 10...

  • Page 114

    Parts-74 jacobsen g plex iii series: dn & dp maintenance and parts manual 36 rear roller & scraper verticut.

  • Page 115

    Parts-75 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual model 067138 36 rear roller & scraper verticut 1 162916 roller, rear 1 2 5002814 • tube, roller 1 3 345369 • shaft 1 4 461359 • pin, roll, 1/8 x 3/4...

  • Page 116

    Parts-76 jacobsen g plex iii series: dn & dp maintenance and parts manual 37 accesory - rotary rear brush 068643.

  • Page 117

    Parts-77 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 37 accesory - rotary rear brush 068643 1 3007975 bracket, bearing housing 2 2 471514 fitting, grease, 1/4-28 2 3 452006 washer, 5/16" 4 4 365229 bea...

  • Page 118

    Parts-78 jacobsen g plex iii series: dn & dp maintenance and parts manual front roll rear roll 38 front & rear rolls.

  • Page 119

    Parts-79 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 38 front & rear rolls front roll 068613 grooved roll - steel 1 068614 grooved roll - aluminium 1 1 3000012 • shaft, rear roller 1 2 3000013 • roller...

  • Page 120

    Parts-80 jacobsen g plex iii series: dn & dp maintenance and parts manual 39 front roll 2" smooth & scraper.

  • Page 121

    Parts-81 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 39 front roll 2" smooth & scraper 162917 front roller assembly, complete 1 1 131426 • roller, smooth (steel) 1 2 102030 • shaft, front roller assemb...

  • Page 122

    Parts-82 jacobsen g plex iii series: dn & dp maintenance and parts manual 40 turf groomer.

  • Page 123

    Parts-83 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 40 turf groomer 1 365226 plate, cover 1 132212 pulley assembly 1 2 365228 • pulley, 28 groove 1 3 365229 • bearing, ball 2 4 458461 • snap ring 1 5 ...

  • Page 124

    Parts-84 jacobsen g plex iii series: dn & dp maintenance and parts manual 41 turf groomer drive assenbly.

  • Page 125

    Parts-85 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 41 turf groomer drive assenbly 1 3010708 bracket, groomer roller 1 2 220302 housing, belt 1 3 365260 link, belt adjusting 1 4 367162 eccentric, belt...

  • Page 126

    Parts-86 jacobsen g plex iii series: dn & dp maintenance and parts manual 42 turf groomer driven assenbly.

  • Page 127

    Parts-87 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 1 3010708 bracket, groomer roller 1 2 338748 bracket, groomer mounting 1 3 400186 screw, 5/16-18 x 7/8" 1 4 365233 link, roller adjusting 1 5 444718...

  • Page 128

    Parts-88 jacobsen g plex iii series: dn & dp maintenance and parts manual 43 turf groomer blade assenbly.

  • Page 129

    Parts-89 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 43 turf groomer blade assenbly 1 367029 locknut, 3/4-16, hex nyloc 1 2 367165 spacer, 7/8 x 17/32" 2 3 471214 fitting, grease, 1/4-28 1 132211 housi...

  • Page 130

    Parts-90 jacobsen g plex iii series: dn & dp maintenance and parts manual 44 turf groomer roller assenbly.

  • Page 131

    Parts-91 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 44 turf groomer roller assenbly 1 390899 tube, roller, 1/4" spacing 1 product no. 067871 1 390900 tube, roller, 1/2" spacing 1 product no. 067873 2 ...

  • Page 132

    Parts-92 jacobsen g plex iii series: dn & dp maintenance and parts manual 45 turf groomer quick height adjuster.

  • Page 133

    Parts-93 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual 45 turf groomer quick height adjuster 1 422502 screw, set, 1/4-20 x 1/4" 1 2 365265 link, adjusting 1 163761 knob assembly 1 3 365271 • bolt 1 4 365...

  • Page 134

    Parts-94 jacobsen g plex iii series: dn & dp maintenance and parts manual 46 grass catcher.

  • Page 135

    Parts-95 * not illustrated list of parts item ransomes description qty remarks part no jacobsen g plex iii series: dn & dp maintenance and parts manual grass catcher 1 302600 screw, 318-16 x1 1/2" 2 2 800619 nut, 3/8-16 (nylon insert) 2 3 822474 spacer 2 4 839072 catcher, grass 1 5 892007 bracket, c...

  • Page 136

    96 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual 001921740 hose, fuel, 30" 19 8 001925160 clamp, hose 19 9 001925400 clamp, hose 23 21 001925570 clamp, hose 21 20 002540080 tee, branch 29 23 002989380 weat...

  • Page 137

    97 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual 343616 stud 71 13 345369 shaft, roller 71 28 345369 shaft 75 3 345556 key, 1/8 x 1/8 x 31/32" 89 18 351520 clip 75 10 351521 rod 75 35 351522 scraper 75 39 ...

  • Page 138

    98 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual 5002577 frame, reel 73 1 5002771 bedknife, fairway 69 15 5002814 tube, roller 71 27 5002814 tube, roller 75 2 5003053 7 blade reel 67037 only 69 4 5003577 f...

  • Page 139

    99 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual 840192 sleeve, nylon 3" x 16" 37 20 840344 bushing 43 32 840346 adaptor, gauge 11 5 840347 hood, inlet 11 6 840420 plate, latch 51 22 840476 spring 25 42 84...

  • Page 140

    100 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual 892418 set, clamp hydraulic 33 37 892435.06 handle 39 15 892633.06 cover, radiator 9 24 892687 rim,10 x 8.50 65 16 892794 bracket, bumper 41 31 892913.06 f...

  • Page 141

    101 numerical index part no description page item part no description page item jacobsen g plex iii series: dn & dp maintenance and parts manual a912175 hose, fuel, 5/16 17 9 a912176 hose, radiator, top 9 19 a912182 hose - fuel 3/16 17 * a913552 gaiter 39 19 a914210 cover, handle 39 4 a923953 decal ...

  • Page 144

    Bob-cat bunton cushman jacobsen ransomes ryan e-z-go equipment from ransomes jacobsen limited is built to exacting standards ensured by iso 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by ransomes jacobsen parts xpress provid...