Jacobsen Greens King 500A 63281 Technical Manual - Warning

Manual is about: InCommand

Summary of Greens King 500A 63281

  • Page 1

    Technical manual when performance matters. ™ warning if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust, or servi...

  • Page 2

    © copyright 2010, jacobsen, a textron company. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” this manual contains safety, operating, adjustment, maintenance, troubleshooting instructions and parts list for your new jacobsen machine. This manua...

  • Page 3

    3 > change from previous revision table of contents 1 safety 1.1 operating safety .............................................. 4 1.2 important safety notes ..................................... 5 2 specifications 2.1 product identification........................................ 6 2.2 engine ........

  • Page 4: Warning

    1 safety 4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manua...

  • Page 5: Warning

    Safety 1 5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potenti...

  • Page 6

    2 specifications 6 2 specifications 2.1 product identification _________________________________________________ 63281 ............................ 18 in. (457 mm) greens king 518a with incommand™ control system, honda 4.0 h.P. Gasoline engine and 11 blade reel. 63287 ............................ 18...

  • Page 7: Caution

    Specifications 2 7 2.4 traction and differential ______________________________________________ transport tires (option) ...11 x 4 pneumatic bidirectional tire pressure....................6 to 8 psi (0.41 to 0.55 bar) reel drive ........................7 rib micro v belt traction drive ................

  • Page 8

    2 specifications 8 2.7 declaration of conformity ____________________________________________ declaration of conformity ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ prohlÁŠenÍ o shodĚ ▪ overensstemmelseserklÆring ▪ conformiteitsverklaring ▪ vastavusdeklaratsioon ▪ vaatimustenmukaisuusvakuutus ▪ declaration de con...

  • Page 9

    Specifications 2 9 conformity assessment procedure (noise) ▪ Оценка за съответствие на процедурата (Шум) ▪ postup hodnocení plnění podmínek (hluk) ▪ procedure for overensstemmelsesvurdering (støj) ▪ procedure van de conformiteitsbeoordeling (geluid) ▪ vastavushindamismenetlus (müra) ▪ vaatimustenmuk...

  • Page 10

    2 specifications 10 signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the community. Подпис на човека, упълномощен да състави декларацията от името н...

  • Page 11

    Specifications 2 11 2.8 vibration level_________________________________________________________ when the machine was tested for hand/arm vibration levels, the operator was standing in the normal operating position with both hands on the handle. The engine was running and the cutting device was rota...

  • Page 12: Warning

    3 decals 12 3 decals 3.1 decals _________________________________________________________________ familiarize yourself with the decals, they are critical to the safe operation of the mower. Replace damaged decals immediately. ! Warning 1. Read operator s manual. Do not allow untrained operator s to ...

  • Page 13: Caution

    Initial inspection 4 13 4 initial inspection 4.1 general ________________________________________________________________ the set-up and testing of the unit should always be performed by a trained technician, familiar with the operation of the equipment. Read each instruction completely and make sur...

  • Page 14: Warning

    5 controls 14 5 controls 5.1 icons ___________________________________________________________________ 5.2 controls ______________________________________________________________ a. Parking brake – used whenever the mower is left unattended or as a service brake while transporting. B. Paddle throttl...

  • Page 15: Notice

    Controls 5 15 e. Choke lever - the choke lever opens and closes the choke valve in the carburetor. The closed position enriches the fuel mixture for starting a cold engine. The open position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. F. Fuel val...

  • Page 16: Caution

    6 operation 16 6 operation 6.1 daily inspection________________________________________________________ 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, missing, or damaged components. Check for fuel or oil leaks. 2. Check the fuel supply and crankcase oil l...

  • Page 17: Caution

    Operation 6 17 6.3 operating procedures _________________________________________________ 1. Under no circumstances should the engine be started with operator or bystanders standing in front of the reel. 2. Never run the engine in an enclosed area. 3. Keep hands and feet away from moving parts and c...

  • Page 18: Caution

    6 operation 18 6.4 starting/stopping engine ______________________________________________ starting 1. Check oil level and fuel supply then open fuel valve lever (f) . 2. Move the choke lever (e) to the closed position. 3. Set engine switch (d) to on. 4. Make certain the o.P.C. Bail (c) is disengage...

  • Page 19: Warning

    Operation 6 19 6.5 transport wheels (optional kit) _______________________________________ 1. Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand (l) . 2. To remove wheels, press retaining clip (k) away from hub, and pull wheel off hub. 3...

  • Page 20: Warning

    6 operation 20 6.8 mowing _________________________________________________________________ 1. Stop the engine. Place mower on kickstand and remove the transport wheels. 2. Engage the reel clutch lever (h 1 ) and the traction clutch lever (g 1 ) . Push the mower forward off kickstand. Start the engi...

  • Page 21: Notice

    Operation 6 21 6.9 daily maintenance______________________________________________________ 1. Park the mower on a flat, level surface, engage parking brake, and stop the engine. 2. Grease and lubricate all points if required. 3. To prevent fires, wash the mower after each use. Clean all grass clippi...

  • Page 22: Warning

    7 adjustments 22 7 adjustments 7.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, worn...

  • Page 23: Caution

    Adjustments 7 23 7.3 bedknife adjuster _____________________________________________________ 1. Adjuster (a) is used to increase or decrease the spring load on the bedknife. Adjuster (b) is used to move the bedknife to the reel or away from the reel. 2. Once the spring is totally collapsed as a resu...

  • Page 24: Notice

    7 adjustments 24 7.6 cutting height _________________________________________________________ note: make sure the bedknife is properly adjusted before setting the cutting height. (see section 7.4) 1. Push kickstand down and tip mower back on it’s han- dle. Do not leave the mower tipped back for an e...

  • Page 25

    Adjustments 7 25 7.8 handle _________________________________________________________________ 1. To adjust the angle of the handle bar (y) , loosen screw (w) on both sides of the mower and adjust the handle bar to the desired position. 2. After adjusting handle bar, adjust bracket (x) so that the ha...

  • Page 26: Notice

    7 adjustments 26 7.9 torque specification___________________________________________________ jacobsen uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Notice all torque values included in these charts are approximate and ...

  • Page 27: Warning

    Maintenance 8 27 8 maintenance 8.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen. 2. Inspect the equipment on a regular ...

  • Page 28: Warning

    8 maintenance 28 8.3 engine oil ______________________________________________________________ check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required. Perform initial oil change after the first 20 hours of op...

  • Page 29: Caution

    Maintenance 8 29 8.5 transport tires (option) _______________________________________________ 1. Keep tire properly inflated to prolong tire life. Check pressure only when the tires are cool. 2. Use an accurate, low pressure tire gauge. 6 - 8 psi - (0.413 - 0.551 bar). 8.6 wheel bearing ____________...

  • Page 30: Notice

    8 maintenance 30 8.8 storage________________________________________________________________ general 1. Clean the mower thoroughly and lubricate. Whenever possible, use compressed air to clean mower. 2. Repair and paint damaged or exposed metal. 3. Inspect the mower, tighten all hardware, replace wo...

  • Page 31

    Troubleshooting 9 31 9 troubleshooting 9.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area jacobsen dealer. Symptoms possible c...

  • Page 32: Notice

    10 maintenance & lubrication charts 32 10 maintenance & lubrication charts 10.1 general ________________________________________________________________ the mower was designed for minimum lubrication. Over greasing will produce high loads on the bearings and engine, thereby reducing the performance ...

  • Page 33

    Maintenance & lubrication charts 10 33 10.3 lubrication chart______________________________________________________ l 1 1 l 1 1 l10 ● f c d g b a l 6 l7 e ● ● ● - nlgi #2 grea s e - lubriplate ® marine grea s e l9 l5 ● ● ● ● l 8 ● l11-12 apply l ub ric a nt l 3 l 4 l 5 l 6 l 7 l 8 l 9 l 10 l 11 l 2 ...

  • Page 34

    11 parts list 34 11 parts list 11.1 how to use the parts catalog _________________________________________ abbreviations n/s - not serviced separately, can only be obtained by ordering main component or kit. Ar -variable quantity or measurement is required to obtain correct adjustment. Symbols such ...

  • Page 35: Greens King 500A Series

    33 > change from previous revision 1 1 3 14 2 3 4 / 5 6 / 7 8 15 15 16 9 10 11 12 greens king 500a series 1.1 handle attachment serial no. All item part no. Qty. Description serial numbers/notes 1 2811559 2 bolt, handle mount used on all except 63288 2 447224 2 lockwasher, 5/8” internal tooth used o...

  • Page 36: Greens King 500A Series

    34 a a b b c c 1 1 2 2 2 3 4 5 5 5 6 6 7 7 8 25 35 25 23 9 10 11 12 13 24 24 14 15 16 17 19 18 20 21 22 26 27 27 28 29 30 31 32 1. Slide bail to the left. To engage traction 2. Squeeze bail to handle. 33 34 greens king 500a series 2.1 handle and controls serial no. All 23.

  • Page 37: Greens King 500A Series

    35 > change from previous revision item part no. Qty. Description serial numbers/notes 1 366708 2 flanged bearing 2 4139678 1 decal, bail operation 3 400268 1 screw, 3/8-16 x 1-3/4” hex head 4 434029 4 screw, 1/4-20 x 1” socket head 5 443102 7 nut, 1/4-20 hex 6 443110 2 nut, 3/8-16 hex 7 444718 5 lo...

  • Page 38: Greens King 500A Series

    36 13 14 (63281) 14 (63282 & 63285) 96 db l wa 98 db l wa charlotte, nc year of production: made in u.S.A. ® a textron company 1 2 3 4 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 7 7 8 8 9 9 9 10 10 11 11 11 11 12 13 14 15 16 16 17 17 18 18 19 20 20 20 21 greens king 500a series 3.1 frame assembly serial no. Al...

  • Page 39: Greens King 500A Series

    37 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 2811122 1 frame, r.H. Side 2 2811121 1 frame, l.H. Side 3 1000022 1 518 front crossbar used on 63281 only 3 1000839 1 522 front crossbar used on 63282 only 3 1000023 1 526 front crossbar ...

  • Page 40: Greens King 500A Series

    38 1 standard style bedknives (secured with screws) optional magknife bedknives 2 3 4 5 5 6 7 8 9 9 9 9 10 11 12 13 14 14 15 16 17 18 19 20 20 21 22 22 23 24 gk 518 part number description 5000098 18” low profile gk 522 & 526 5002888 18” super tournament 503478 22” low profile 503477 22” high profil...

  • Page 41: Greens King 500A Series

    39 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 ref 1 reel assembly see 5.1 2 5000102 1 bedknife backing, 518 standard standard 2 4130295 1 bedknife backing, 518 magknife magknife option 2 5000457 1 bedknife backing, 522 standard stand...

  • Page 42: Greens King 500A Series

    40 28 31 29 6 3 4 5 2 1 24 22 20 21 26 27 16 7 8 9 10 11 38 23 18 17 25 12 13 14 15 19 30 32 33 34 35 36 37 greens king 500a series 5.1 reel serial no. All.

  • Page 43: Greens King 500A Series

    41 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 5000095 1 reel, 18” 11 blade 1 4284061 1 reel, 18” 15 blade 1 5000148 1 reel, 22” 11 blade 1 4284069 1 reel, 22” 15 blade 1 5003652 1 reel, 26” 7 blade 2 4179720 1 bearing housing 3 36665...

  • Page 44: Greens King 500A Series

    42 1 5 6 7 8 10 11 14 15 17 22 27 29 30 28 24 23 26 25 12 11 4 3 3 9 9 31 31 18 18 4 11 16 21 21 2 13 19 20 20 4127335 4169840 rev a ! Caution allow engine to cool for 2 minutes before refueling ! Caution be sure the traction clutch lever is in neutral before starting the engine 3001790 greens king ...

  • Page 45: Greens King 500A Series

    43 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 303873 1 washer 2 348849 ar shim, 0.01” 3 362764 1 decal, refueling caution 4 400188 6 screw, 5/16-18 x 1” hex head 5 306369 1 screw, 5/16-24 x 3/4” hex head 6 434029 3 screw, 1/4-20 x 1”...

  • Page 46: Greens King 500A Series

    44 10 5 1 2 8 throttle cable installation 9 11 part of engine part of engine 3 14 3 6 7 4 4 1. Read operators manual before operating machine. 2. Keep all shields in place and hardware securely tightened. 3. Before you clean, adjust or repair this equipment, disengage all drives, engage parking brak...

  • Page 47: Greens King 500A Series

    45 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 400108 4 screw, 1/4-20 x 3/4” hex head 2 444708 4 locknut, 1/4-20 center 3 4148537 1 cover, 18” clutch used on 518, includes decal 3 4148538 1 cover, 22” clutch used on 522, includes deca...

  • Page 48: Greens King 500A Series

    46 9 9 18 10 14 15 6 2 1 2 3 4 16 21 21 22 22 23 24 25 26 27 27 28 29 30 31 32 33 33 11 11 34 34 35 8 7 19 19 20 20 13 12 17 reverse view belts view 5 5 greens king 500a series 8.1 belts serial no. All.

  • Page 49: Greens King 500A Series

    47 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 503685 1 pulley, 80 tooth 2 367554 2 • needle bearing 3 1000056 1 traction clutch 4 366725 1 flanged bushing 5 443106 2 nut, 5/16-18 hex 6 5002447 1 pulley, 18 tooth 7 2000148 1 bearing b...

  • Page 50: Greens King 500A Series

    48 7 4 18 17 16 15 1 2 2 3 6 6 8 9 6 6 9 9 6 8 19 18 16 17 15 10 11 12 13 14 5 traction clutch control disengage engage to prevent damage to traction drive system, do not engage traction clutch while engine is running. Greens king 500a series 9.1 belt cover serial no. All reel clutch control engage ...

  • Page 51: Greens King 500A Series

    49 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 503638 1 belt cover 2 2811092 1 • decal, warning 3 3001792 1 • decal, reel clutch 4 3000660 1 traction clutch lever 5 443102 3 nut, 1/4-20 hex 6 446130 12 lockwasher, 1/4 heavy 7 220317 1...

  • Page 52: Greens King 500A Series

    50 10 8 15 17 9 7 11 5 6 1 22 24 2 2 2 15 14 19 21 12 20 18 23 c o ve r 3/4 13 shown with cover removed 16 23 greens king 500a series 10.1 weight bars and roller brackets serial no. All.

  • Page 53: Greens King 500A Series

    51 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 4139661 1 grass shield (518a) used on 63281 only 1 4139660 1 grass shield (522a) used on 63282 only 1 4139662 1 grass shield (526a) used on 63285 only 2 4127335 2 • decal, danger 3 241827...

  • Page 54: Greens King 500A Series

    52 greens king 500a series 11.1 differential and rollers serial no. All 20 19 32 24 22 21 23 26 27 29 19 17 31 25 25 28 30 2 5 4 6 7 8 1 12 12 13 13 14 10 16 14 3 1 15 15 11 9 18 28.

  • Page 55: Greens King 500A Series

    53 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 1000024 2 smooth roller (518) 1 132655 2 smooth roller (522) 1 1000027 2 dimpled roller (526) 2 366699 1 • differential gear bushing 3 366698 1 • drum bushing 4 366701 1 • grease seal 5 3...

  • Page 56: Greens King 500A Series

    54 7 8 1 24 16 13 17 25 33 6 4 2 9 5 3 3 18 17 35 35 36 34 28 29 19 32 14 22 23 16 16 13 21 20 12 11 12 10 15 31 27 30 26 4 greens king 500a series 12.1 parking brake and wheels serial no. All.

  • Page 57: Greens King 500A Series

    55 > change from previous revision greens king 500a series item part no. Qty. Description serial numbers/notes 1 1000476 1 r.H. Hub 2 338766 1 • bearing 3 366705 2 • grease seal 4 164056 2 brake band 5 132663 1 brake mounting bracket 6 132658 1 seal housing 7 365753 1 • grease seal 8 4128725 1 • gre...

  • Page 58: Index

    56 index 1000018.......................37 1000019.......................37 1000020.......................37 1000021.......................37 1000022.......................37 1000023.......................37 1000024.......................53 1000027.......................53 1000056.......................

  • Page 59: Index

    57 index 434029 .................. 35 , 43 434031 ........................ 47 434032 .................. 35 , 55 434036 ........................ 39 434049 ........................ 55 434051 ........................ 39 434054 ........................ 35 441614 ........................ 51 441674 .........

  • Page 60

    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 when performance matters. ™ equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and f...