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Jacobsen ransomes frontline 930 Parts and maintenance manual
RJ 100 / 082002
WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de machine
gebruiken en onderhouden moeten worden getraind in het
juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
AVERTISSEMENT : Risque de blessures graves en cas
d’utilisation incorrecte de la machine. Les opérateurs et le
personnel d’entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d’essayer de monter, d’utiliser, de régler ou maintenir la
machine.
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare, usare, mettere a punto o eseguire la manutenzione
di questa macchina, coloro che la utilizzano ed i responsabili
della manutenzione devono essere addestrati all’impiego della
macchina, devono essere informati dei pericoli, e devono
leggere l’intero manuale.
24598G (rev.0)
Parts and Maintenance Manual
Nomenclature Des Pieces De Rechange
& Manuel De Maintenance
Onderhouds - En Onderdelenhandleiding
Wartungsanleitung Und Stückliste
Manuale Per La Manutenzione E Dei Ricambi
Frontline 960
Series: LQ
Engine Type: Perkins 404C-22T
Product Codes: LHAM001
Summary of ransomes frontline 930
Page 1
Rj 100 / 082002 warnhinweis: wenn diese maschine nicht ordnungsgemäß verwendet wird, können ernsthafte verletzungen verursacht werden. Personen, die diese maschine verwenden und warten, müssen in ihrer richtigen verwendung ausgebildet sein, auf die gefahren aufmerksam gemacht worden sein und die anl...
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© 2002, ransomes jacobsen limited. All rights reserved.
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Gb-1 frontline 960 series: lq maintenance and parts manual gb 1 contents 1 contents 2 introduction 2.1 product identification ......................................................................................... 2 2.2 spares stocking guide ...........................................................
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Gb-2 gb frontline 960 series: lq maintenance and parts manual 2 introduction 2.2 spares stocking guide to keep your equipment fully operational and productive, ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support...
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Gb-3 frontline 960 series: lq maintenance and parts manual gb 2 introduction 2.3 how to use the parts manual item number each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually clo...
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Gb-4 gb frontline 960 series: lq maintenance and parts manual 3 safety instructions this safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators. 3.1 operati...
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Gb-5 frontline 960 series: lq maintenance and parts manual gb 3 safety instructions 3.6 leaving the driving position • park the machine on level ground. • before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove...
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Gb-6 gb frontline 960 series: lq maintenance and parts manual hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. Warning batteries produce explosive gases and contain corrosive acid and supply levels of electrical current hi...
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Gb-7 frontline 960 series: lq maintenance and parts manual gb 4 specifications 4.1 engine specification type: perkins 45kw (60hp) @ 2800 rpm, 4 cylinder (in line) vertical diesel engine, 4 stroke, water cooled, 2200cc (135.2 cu.In) with 12v electric start. Model: 404c-22t maximum speed: 3000 ± 25 rp...
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Gb-8 gb frontline 960 series: lq maintenance and parts manual 4 specifications 4.8 torques s d a e r h t c i r t e m h c t i p e s r o c a i d ) m m ( e d a r g 6 . 4 e d a r g 8 . 4 e d a r g 8 . 8 e d a r g 9 . 0 1 e d a r g 9 . 2 1 ) m n ( ) m n ( ) m n ( ) m n ( ) m n ( 6 5 6 2 1 7 1 1 2 8 1 1 5...
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Gb-9 frontline 960 series: lq maintenance and parts manual gb lubrication and maintenance chart 5 lubrication and maintenance s e r u d e c o r p e c n a n e t n i a m p o h s k r o w e r a s t n i o p t e l l u b e t i h w d n a s k c e h c r o t a r e p o e r a s t n i o p t e l l u b k c a l b t ...
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Gb-10 gb frontline 960 series: lq maintenance and parts manual fig.3 lubrication s t n e m e r i u q e r d i u l f y t i t n a u q e p y t l i o e n i g n e ) r e t l i f h t i w ( s e r t i l 6 . 0 1 ) g s / f s / e s ( 0 3 w 0 1 l i o c i l u a r d y h ) r e t l i f h t i w ( s e r t i l 0 . 7 3 6...
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Gb-11 frontline 960 series: lq maintenance and parts manual gb 5 lubrication and maintenance 5.1 engine: first 50 working hours and every 250 working hours. Change engine oil. (a) warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. (...
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Gb-12 gb frontline 960 series: lq maintenance and parts manual 5 lubrication and maintenance 5.3 machine: every400 working hours. 1. Drain oil reservoir by removing drain plug h on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3. Unscrew both filter elements ...
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Gb-13 frontline 960 series: lq maintenance and parts manual gb 5 lubrication and maintenance 5.4 hydraulic test ports if any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out wit...
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Gb-14 gb frontline 960 series: lq maintenance and parts manual 5 lubrication and maintenance maintenance 5.5 engine maintenance: every 250 hrs fuel system: use diesel fuel no.2-d (astm d975) see engine manufacturer's manual for additional information. Changing fuel filter (fig.10) 1. Unscrew filter ...
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Gb-15 frontline 960 series: lq maintenance and parts manual gb 5 lubrication and maintenance maintenance bearing seals and cause premature bearing failure. Storage • store petrol or diesel fuel in an approved container in a cool dry place. • keep the machine and fuel containers in a locked storage p...
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Gb-16 gb frontline 960 series: lq maintenance and parts manual 5 lubrication and maintenance maintenance 5.8 end of season or when required fig.15 fig.13 fig.14 change coolant. 1. Completely drain the cooling water from the radiator and flush the cooling system with flushing detergent. Drainplugs a....
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Gb-17 frontline 960 series: lq maintenance and parts manual gb adjustments 6.2 rear wheel toe-in the rear wheels should have 1/8" (3.2mm) toe-in from the front of the wheel to the back of the wheel. Adjust as follows: 1. Loosen locknuts n at balljoints near both rear wheels. 2. Rotate the tie rod o ...
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Gb-18 gb frontline 960 series: lq maintenance and parts manual cutter deck adjustments 7 cutter deck adjustments 7.1 cutter deck belt tension check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation. If necessary adjust as follows: center...
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Gb-19 frontline 960 series: lq maintenance and parts manual gb cutter deck adjustments 7 cutter deck adjustments 7.2 blade sharpening & removal when required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained. Note: always ...
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Gb-20 gb frontline 960 series: lq maintenance and parts manual s m o t p m y s s e s u a c e l b i s s o p n o i t c a n o i t c e s . T r a t s t o n ll i w e n i g n e . T u o d e m i t t o n s a h g u l p w o l g . 1 o t g u l p w o l g w o ll a d n a h c t i w s n o i t i n g i t e s e r . 1 . E...
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Gb-21 frontline 960 series: lq maintenance and parts manual gb 9 schematics 9.1 hydraulic circuit 1. Transmission pump 2. 4 section pump 3. Transmission valve 4. Rf wheel motor 5. Lf wheel motor 6. Lr wheel motor 7. Rr wheel motor 8. Brake valve 9. Aux brake valve 10. Oil cooler 11. Filter head 12. ...
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Gb-22 gb frontline 960 series: lq maintenance and parts manual key to wiring diagram 1 key switch 2 offposition 3 heater position 4 run position 5 start position 6 split to main harness no.2 7 split to main harness no.1 8 2wd switch 9 2wd lamp 10 glow indicator lamp 11 battery lamp 12 oil temperatur...
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Gb-23 frontline 960 series: lq maintenance and parts manual gb 9.3 electrical circuit main 9 schematics key to wiring diagram 24 lamp timer 25 cab supply 26 front lamps 27 flasher unit 28 fuse holder 29 split to rear lights 30 brake lights switch connection 31 split to console no.4 32 transport deck...
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Gb-24 gb frontline 960 series: lq maintenance and parts manual 9 schematics fuse positions - main fuses main fuses the main fuse panel is situated under the front of the engine bonnet . Fuse a - 40amp link fuse - system fuse. Fuse b - 40amp link fuse - glow plug and accessory fuse. Fuse c - 40 amp c...
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Gb-25 frontline 960 series: lq maintenance and parts manual gb 9 schematics relay positions relay positions relays are situated under the front tower cover relay a - flasher relay relay b - rh deck relay relay c - centre deck relay relay d - lh deck relay relay e - 4 wheel drive relay relay f - star...
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Gb-26 gb frontline 960 series: lq maintenance and parts manual notes.
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F-1 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 1 table des matieres 1 table des matieres 2 introduction 2.1 identification du produit .................................................................................... 2 2.2 stockage des pieces de rechang...
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F-2 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 2 introduction 2.2 stockage des pieces de rechange afin d’assurer le fonctionnement et la rentabilité maximum de la machine, ransomes recommande de conserver les pièces de rechange les plus courantes. Les num...
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F-3 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 2 introduction 2.3 utilisation de la nomenclature numero d'article chaque pièce, identifiée sur les illustrations, est accompagnée d'un numéro. Il peut s'avérer difficile d'identifier les pièces ne possédant ...
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F-4 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 3 consignes de securite ce symbole représente les consignes de sécurité principales à suivre. Lorsque vous voyez ce symbole, soyez conscient des risques de blessures, lisez attentivement sa consigne et préven...
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F-5 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 3 consignes de securite 3.6 avant de quitter le poste de conduite • garez la machine sur un sol plat. • arrêtez le moteur et vérifiez que les organes mobiles soient bien arrêtés. Serrez les freins et débrayez...
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F-6 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 3 consignes de securite danger - indique un danger immédiat avec risque de mort ou de blessures graves. Avertissement - indique un danger avec risque eventuel de mort ou de blessures graves. Attention - indiq...
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F-7 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 4.3 dimensions largeur de coupe : modèle 9'8" : 2,95 m modèle 10'7" : 3,23 m largeur hors tout : 1,55 m (transport) hauteur hors tout : 1,35 m longueur hors tout : 3,1 m poids hors tout de la machien : modèle...
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F-8 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 4 specifications 4.8 couples de serrage 4.6 lubrifiants recommandes huile moteur : mil-l-2104c ou catégorie a.P.I. Grades se/sf/sg. [10w-30] huile hydraulique : shell tellus 46 graisse : shell darina r2 ou éq...
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F-9 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f tableau de maintenance et de graissage 5 graissage et maintenance a l à s é n i t s e d t n o s s c n a l b s e l e u q s r o l a r u e t a r é p o ' l r a p s é u t c e f f e e r t ê t n a v e d s e l ô r t ...
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F-10 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange schéma 3 graissage z z z z z lubrifier aux flèches selon les 40 heures d’horamètre 5 graissage et maintenance s e d n a m m o c e r s e d i u l f e t i t n a u q e p y t r u e t o m e l i u h ) n o i t a r t...
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F-11 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 5 graissage et maintenance 5.1 moteur : 50 premières heures d’horamètre puis toutes les 250 heures d’horamètre renouvellement de l’huile moteur (a) réchauffez, tout d’abord, le moteur puis arrêtez-le. Dépose...
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F-12 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 5 graissage et maintenance 5.3 machine : toutes les 400 heures d’horamètre 1. Déposez le bouchon de vidange h en bas du réservoir hydraulique pour vidanger l’huile. 2. Veillez à ce que le bouchon soit propre...
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F-13 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 5 graissage et maintenance 5.4 orifices d’essais hydrauliques en cas de problème du circuit hydraulique, des orifices sont prévus pour permettre de contrôler les pressions. Tous les essais, à moins qu’indiqu...
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F-14 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 5 graissage et maintenance maintenance 5.5 maintenance du moteur : toutes les 250 heures d'horamètre circuit de carburant utilisez du gasoil n° 2-d (astm d975). Reportez-vous à la notice du fabricant pour to...
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F-15 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 5 graissage et maintenance maintenance schéma 12 5.6 maintenance du moteur : toutes les 400 heures d'horamètre entretien du filtre à air tirez sur la languette jaune pour retirer le couvercle. Tenez fermemen...
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F-16 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 5 graissage et maintenance maintenance schéma 15 schéma 13 schéma 14 5.8 fin de saison (ou selon la demande) 1. Déposez le bouchon de vidange h en bas du réservoir hydraulique pour vidanger l’huile. 2. Veill...
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F-17 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f reglages 6.1 limiteur de vitesse les vitesses de transport et de tonte de la machine sont réglées en usine et ne doivent pas être modifiées. Schéma 16 schéma 17 6 reglages remarque : textron turf care ne pou...
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F-18 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange reglage des plateaux de coupe 7 reglage des plateaux de coupe 7.1 tension de la courroie des plateaux de coupe vérifiez régulièrement l’ensemble des courroies après les 5, 10 et 15 premières heures d’horamèt...
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F-19 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f reglage des plateaux de coupe 7 reglage des plateaux de coupe 7.2 affutage et depose des lames les lames des unités de coupe peuvent être affûtées en les limant ou en les meulant. Il est important de mainten...
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F-20 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 8.1 generalites le tableau de dépannage ci-dessous répertorie les principaux problèmes qui peuvent se produire lors du démarrage et du fonctionnement. Pour avoir des informations plus détaillées concernant l...
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F-21 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 9 schematique 9.1 circuit hydraulique 1. Pompe de transmission 2. Pompe à 4 sections 3. Soupape de transmission 4. Moteur de roue avant droit 5. Moteur de roue avant gauche 6. Moteur de roue arrière gauche 7...
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F-22 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange legende du schema electrique 1 commutateur à clé 2 position arret 3 position chauffer 4 position rouler 5 position demarrer 6 division de faisceau principal no.2 7 division de faisceau principal no.1 8 inter...
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F-23 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 9.3 circuit electrique principal 9 schematique 41 distributeur de niveau de carburant 42 distributeur thermique d’eau 43 interrupteur de pression d’huile moteur 44 relais de klaxon 45 klaxon 46 relais de dém...
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F-24 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange 9 schematique position des fusibles - fusibles principaux fusibles principaux le panneau de fusibles principal se trouve sous l’avant du capot moteur. Fusible a - liaison, 40 a - fusible de circuit. Fusible ...
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F-25 frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange f 9 schematique position des relais position des relais les relais se trouvent sous le couvercle avant de la colonne de direction. Relais a - clignotant relais b - plateau droit relais c - plateau central rela...
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F-26 f frontline 960 série : lq manuel de maintenance et nomenclature des pieces de rechange remarques.
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Nl-1 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 1 inhoudsopgave 1 inhoudsopgave 2 introductie 2.1 productidentificatie ........................................................................................ 2 2.2 voorraad reserveonderdelen - richtlijn .............................
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Nl-2 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 2 introductie 2.2 voorraad reserveonderdelen - richtlijn om uw machine volledig operationeel en productief te houden, raadt ransomes u aan om een aantal regelmatig gebruikte onderhoudsartikelen in voorraad te nemen. We hebben onder...
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Nl-3 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 2.3 gebruik van de onderdelenlijst illustratie-nummer ieder onderdeel dat in de illustratie wordt weergegeven, is voorzien van een illustratie-nummer. Het is mogelijk dat onderdelen zonder een dergelijk illustratie-nummer, niet onm...
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Nl-4 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 3 veiligheidsvoorschriften door dit veiligheidssymbool worden belangrijke veiligheidsmeldingen in dit handboek aangegeven. Als u dit symbool ziet, wees u dan bewust van fysieke risico’s. Altijd de bijbehorende instructies goed leze...
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Nl-5 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 3 veiligheidsvoorschriften • door plotseling snelheid te verminderen of te remmen kunnen de achterwielen omhoog komen. • onthoud dat de stabiliteit van de achterkant van de machine vermindert naarmate de brandstof wordt verbruikt. ...
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Nl-6 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 3 veiligheidsvoorschriften gevaar - aanduiding van een dreigende gevaarlijke situatiedie, indien niet vermeden, zal resulteren in dodelijke verwonding of ernstig letsel. Waarschuwing - aanduiding van een potentieel gevaarlijke situ...
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Nl-7 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 4.3 afmetingen/gewicht maaibreedte: 9'8" model: 2,95 meter 10'7" model: 3,23 meter totale transportbreedte: 1,55 meter totale hoogte: 1,35 meter totale lengte: 3,1 meter totaal machinegewicht: 9'8" model: 1554 kg 10'7" model: 1577 ...
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Nl-8 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 4 specificaties 4.8 draaikoppels 4.6 aanbevolen smeermiddelen motorolie: behoort mil-l-2104c te zijn of overeenkomstig a.P.I. Classificatie, se/sf/sg kwaliteit [10w-30]. Hydrauliekolie: shell tellus 46 smeervet: shell darina r2, of...
Page 63: Smeer- En Onderhoudsschema
Nl-9 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl smeer- en onderhoudsschema 5 smeering en onderhoud n i s e r u d e c o r p s d u o h r e d n o p o s t n i o p t e l l u b e t t i w n e r e n e i d e b e d r o o d s e l o r t n o c p o g n i k k e r t e b n e b b e h s t n i o p ...
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Nl-10 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding afb. 3 smeering z z z z z smeren bij pijltjes iedere 40 bedrijfsuren 5 smeering en onderhoud n e s i e f o t s i e o l v d i e h l e e v e o h e p y t e i l o r o t o m ) r e t l i f t e m ( r e t il 6 , 0 1 ) g s / f s / e s ( 0 ...
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Nl-11 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 5 smeering en onderhoud 5.1 motor: eerste 50 en iedere 250 bedrijfsuren. Verversing motorolie. (a) laat de motor eerst warmlopen en zet hem daarna stil. Haal de olieaftapplug uit de bodem van de krukkast en veeg hem schoon. (b) pl...
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Nl-12 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 5 smeering en onderhoud afb.4 afb.5 afb.6 smeering 5.3 machine: iedere 400 bedrijfsuren. 1. Laat het oliereservoir leeglopen door aftapplug h open te zetten aan de onderzijde van het hydraulische oliereservoir. 2. Zorg ervoor dat ...
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Nl-13 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 5 smeering en onderhoud afb.7 afb.8 afb.9 smeering afb.10 5.4 hydraulische drukcontrolefaciliteit met het oog op eventuele problemen met het hydraulisch systeem is voorzien in servicepoorten om de druk te kunnen controleren. Tenzi...
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Nl-14 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 5 smeering en onderhoud onderhoud afb.10 afb.11 5.5 motoronderhoud: iedere 250 bedrijfsuren. Brandstofsysteem: gebruik dieselbrandstof nr.2-d (astm d975) raadpleeg de handleiding van de motorfabrikant voor aanvullende informatie. ...
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Nl-15 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 5.6 motoronderhoud: iedere 400 bedrijfsuren. Reiniging van het luchtfilter trek de gele vinger op de deksel naar u toe om deze te verwijderen. Houd de deksel stevig vast en draai deze naar links. Trek de deksel naar u toe om de be...
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Nl-16 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 5 smeering en onderhoud onderhoud afb.15 afb.13 afb.14 5.8 aan het eind van het seizoen of wanneer vereist 1. Laat het oliereservoir leeglopen door aftapplug h open te zetten aan de onderzijde van het hydraulische oliereservoir. 2...
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Nl-17 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl afstellingen afb.16 afb.17 6 afstellingen 6.1 snelheidsbegrenzer de transport- en maaisnelheden kennen een fabrieksinstelling die ongewijzigd kan blijven. N.B. Textron turf care kan niet aansprakelijk worden gesteld voor prestatie...
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Nl-18 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding maaidekafstelling 7 maaidekafstelling 7.1 bandspanning maaidek controleer alle banden regelmatig gedurende de eerste 5, 10 en 15 bedrijfsuren en vervolgens na elke 50 bedrijfsuren. Zonodig als volgt afstellen: middendek 1. Stel de...
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Nl-19 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl maaidekafstelling 7 maaidekafstelling 7.2 slijpen & verwijderen van blad indien nodig kunnen de maaibladen geslepen worden door middel van vijlen of slijpen. Het is zeer belangrijk dat de balans van de bladen behouden blijft. N.B....
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Nl-20 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 8.1 algemeen onderstaande foutopsporingstabel bevat basisproblemen die zich kunnen voordoen tijdens de start-up procedure en de bediening. Voor meer gedetailleerder informatie betreffende de hydraulische en elektrische systemen di...
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Nl-21 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 9 schematisch diagram 9.1 hydraulisch circuit 1. Transportpomp 2. 4-compartimentenpomp 3. Transmissieklep 4. Motor r.Voorwiel 5. Motor l.Voorwiel 6. Motor l.Achterwiel 7. Motor r.Achterwiel 8. Remklep 9. Remhulpklep 10. Oliekoeler...
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Nl-22 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding verklaring aansluitschema 1 sleutelschakelaar 2 uit-stand 3 opwarming-stand 4 loop-stand 5 start-stand 6 deling naar hoofdboom nr. 2 7 deling naar hoofdboom nr. 1 8 2wd-schakelaar 9 2wd-lamp 10 glimindicatorlamp 11 acculamp 12 oli...
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Nl-23 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 9.3 elektrisch hoofdcircuit 9 schematisch diagram verklaring aansluitschema 24 lamptijdklok. 25 cabinetoevoer 26 voorlampen 27 knipperlichteenheid 28 zekeringhouder 29 deling naar achterlampen 30 remlichtschakelaarverbinding 31 de...
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Nl-24 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding 9 schematisch diagram zekeringposities - hoofdzekeringen hoofdzekeringen de hoofdzekeringkast bevindt zich onder de voorzijde van de motorkap. Zekering a - 40 amp verbindingszekering - systeemzekering. Zekering b - 40 amp verbindi...
Page 79
Nl-25 frontline 960 serie: lq onderhouds- en onderdelenhandleiding nl 9 schematisch diagram relaisposities relaisposities de relais bevinden zich onder de voorladerdeksel relais a - flitslichtrelais relais b - r.Dekrelais relais c - m.Dekrelais relais d - l.Dekrelais relais e - 4wd-relais relais f -...
Page 80
Nl-26 nl frontline 960 serie: lq onderhouds- en onderdelenhandleiding opmerkingen.
Page 81
D-1 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 1 inhalt 1 inhalt 2 einleitung 2.1 produktidentifikation ..................................................................................... 2 2.2 hinweise zur ersatzteillagerhaltung ....................................................
Page 82
D-2 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 2 einleitung 2.2 hinweise zur ersatzteillagerhaltung um ihre ausrüstung voll einsatzfähig und in produktion zu halten, empfiehlt die firma ransomes, daß sie die häufiger gebrauchten wartungsteile auf lager haben. Wir haben teilnummern...
Page 83
D-3 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 2 einleitung 2.3 verwendung des ersatzteilhandbuchs artikelnummer jeder auf den illustrationen identifizierte teil hat eine artikelnummer. Teile ohne artikelnummer können nicht ohne weiteres aus der abbildung identifiziert werden, abe...
Page 84
D-4 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 3 sicherheitshinweise dieses sicherheitssymbol zeigt wichtige sicherheitshinweise in diesem handbuch an. Wenn sie dieses symbol sehen, sollten sie sich der möglichkeit einer verletzung bewußt sein, den darauffolgenden hinweis genau du...
Page 85
D-5 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 3 sicherheitshinweise 3.6 verlassen des fahrersitzes • die maschine auf einem ebenen boden parken. • vor verlassen des fahrersitzes den motor abstellen und sicherstellen, daß alle beweglichen teile stillstehen. Die bremsen anziehen un...
Page 86
D-6 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 3 sicherheitshinweise gefahr - weist auf eine unmittelbare gefahrensituation hin, die, wenn nicht vermieden, zu tod oder ernsthafter verletzung fÜhrt. Achtung - weist auf eine unmittelbare gefahrensituation hin, die, wenn nicht vermie...
Page 87
D-7 frontline 960 serie lq wartungshandbuch und ersatzteilliste d fassungsvermögen des hydrauliktanks: 18,8 liter batterie: exide 065 4.3 abmessungen schnittbreite: 9'8"-modell: 2,95 meter 10'7"-modell: 3,23 meter gesamtbreite: 1,55 meter (beim fahren) gesamthöhe: 1,35 meter gesamtlänge: 3,1 meter g...
Page 88
D-8 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 4 technische daten 4.8 drehmomente 4.6 empfohlene schmiermittel motoröl: muss mil-l-2104c oder den graden se/sf/sg der a.P.I.- klassifikation entsprechen [10w-30] hydrauliköl: shell tellus 46 schmierfett: shell darina r2 oder äquivale...
Page 89: Schmier- Und Wartungstabelle
D-9 frontline 960 serie lq wartungshandbuch und ersatzteilliste d schmier- und wartungstabelle 5 schmierung und wartung t i m e i d d n e r h ä w , n e d r e w t r h ü f e g h c r u d r e n e i d e b m o v n e n n ö k n e m h a n ß a m n e t e n h c i e z n n e k e g n e t k n u p n e z r a w h c s ...
Page 90
D-10 d frontline 960 serie lq wartungshandbuch und ersatzteilliste abb. 3 schmierung z z z z z an den pfeilen schmieren - alle 40 betriebsstunden 5 schmierung und wartung t i e k g i s s Ü l f e i d n a n e g n u r e d r o f n a e g n e m p y t l Ö r o t o m ) r e t l i f t i m ( r e t i l 6 , 0 1 )...
Page 91
D-11 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 5 schmierung und wartung 5.1 motor: nach den ersten 50 betriebsstunden und anschließend alle 250 betriebsstunden motoröl wechseln (a) den motor zunächst aufwärmen und anschließend ausschalten. Die Ölablassschraube aus dem boden des k...
Page 92
D-12 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 5 schmierung und wartung abb.4 abb.5 abb.6 schmierung 5.3 maschine: alle 400 betriebsstunden 1. Lassen sie den Öltank ab, indem sie den ablassverschluss h am boden des hydrauliköltanks entfernen. 2. Kontrollieren sie, dass der versch...
Page 93
D-13 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 5 schmierung und wartung abb.7 abb.8 abb.9 schmierung abb.10 5.4 prÜfanschlÜsse fÜr die hydraulik für den fall, dass probleme mit der hydraulik auftreten sollten, sind spezielle wartungsanschlüsse vorgesehen, über die sich die drücke...
Page 94
D-14 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 5 schmierung und wartung wartung abb.10 abb.11 5.5 motorwartung: alle 250 stunden kraftstoffanlage: dieselkraftstoff nr. 2-d (astm d975) verwenden. Weitere hinweise siehe handbuch des motorherstellers. Kraftstofffilter wechseln (abb....
Page 95
D-15 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 5 schmierung und wartung wartung abb.12 5.6 motorwartung: alle 400 stunden luftfilter reinigen ziehen sie zum entfernen der abdeckung den gelben zapfen an der abdeckung zu sich hin. Halten sie die abdeckung fest und drehen sie sie na...
Page 96
D-16 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 5 schmierung und wartung wartung abb.15 abb.13 abb.14 5.8 saisonende oder bei bedarf 1. Lassen sie den Öltank ab, indem sie den ablassverschluss h am boden des hydrauliköltanks entfernen. 2. Kontrollieren sie, dass der verschluss sau...
Page 97
D-17 frontline 960 serie lq wartungshandbuch und ersatzteilliste d einstellungen abb.16 abb.17 6 einstellungen 6.1 drehzahlbegrenzer die fahr- und die mähgeschwindigkeit sind werkseitig eingestellt und brauchen normalerweise nicht geändert zu werden. Hinweis: textron turf care kann für keine leistun...
Page 98
D-18 d frontline 960 serie lq wartungshandbuch und ersatzteilliste einstellungen der schneidevorrichtung 7 einstellungen der schneidevorrichtung 7.1 riemenspannung an der schneidevorrichtung prüfen sie alle riemen während der ersten 5, 10 und 15 betriebsstunden in regelmäßigen abständen, danach alle...
Page 99
D-19 frontline 960 serie lq wartungshandbuch und ersatzteilliste d einstellungen der schneidevorrichtung 7 einstellungen der schneidevorrichtung 7.2 schÄrfen und ausbau der messer bei bedarf können die schneidemesser entweder durch feilen oder schleifen geschärft werden. Wichtig ist, dass das gleich...
Page 100
D-20 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 8.1 allgemeines die folgende fehlersuchtabelle enthält grundlegende probleme, die beim anlassen und betrieb auftreten könnten. Ausführlichere informationen über das hydraulik- und elektrische system erhalten sie von ihrem jacobsen- v...
Page 101
D-21 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 9 anordnungsplan 9.1 kreislauf der hydraulik 1. Transmissionspumpe 2. 4-sektionspumpe 3. Getriebeventil 4. Motor rechtes vorderrad 5. Motor linkes vorderrad 6. Motor linkes hinterrad 7. Motor rechtes hinterrad 8. Bremsventil 9. Zusat...
Page 102
D-22 d frontline 960 serie lq wartungshandbuch und ersatzteilliste schlÜssel zum schaltplan 1 schlüsselschalter 2 stellung aus 3 stellung heizung 4 stellung fahren 5 stellung start 6 abzweig zu hauptkabelbaum nr.2 7 abzweig zu hauptkabelbaum nr.1 8 schalter zweiradantrieb 9 leuchte zweiradantrieb 10...
Page 103
D-23 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 9.3 elektrischer schaltkreis der stromversorgung 9 anordnungsplan schlÜssel zum schaltplan 24 timer lampe 25 kabinenzuleitung 26 scheinwerfer 27 blinkeinheit 28 halter sicherung 29 abzweig zu heckleuchten 30 anschluss schalter bremsl...
Page 104
D-24 d frontline 960 serie lq wartungshandbuch und ersatzteilliste 9 anordnungsplan lage der sicherungen - hauptsicherungen hauptsicherung die tafel mit den hauptsicherungen befindet sich unter dem vorderteil der motorhaube. Sicherung a - 40 a streifensicherung - systemsicherung. Sicherung b - 40 a ...
Page 105
D-25 frontline 960 serie lq wartungshandbuch und ersatzteilliste d 9 anordnungsplan lage der relais lage der relais die relais befinden sich unter der vorderen mastabdeckung. Relais a - blinkrelais relais b - relais rechte vorrichtung relais c - relais mittlere vorrichtung relais d - relais linke vo...
Page 106
D-26 d frontline 960 serie lq wartungshandbuch und ersatzteilliste hinweise.
Page 107
I-1 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 1 indice 1 indice 2 introduzione 2.1 identificazione del prodotto ........................................................................... 2 2.2 guida alla scorta delle parti di ricambio .........................................
Page 108
I-2 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 2 introduzione 2.2 guida alla scorta delle parti di ricambio per mantenere le apparecchiature in condizioni pienamente funzionanti e produttive, la società ransomes consiglia di mantenere una scorta degli articoli più comunement...
Page 109
I-3 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 2 introduzione 2.3 come usare il manuale delle parti numero di articolo a ciascuna parte che è identificata nelle illustrazioni è stato assegnato un numero di articolo. Le parti a cui non è stato assegnato un numero di articolo ...
Page 110
I-4 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 3 istruzioni per la sicurezza questo simbolo di sicurezza indica importanti messaggi per la sicurezza in questo manuale. Questo simbolo allerta gli utenti sulla possibilità di lesioni. Leggere attentamente il messaggio che segue...
Page 111
I-5 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 3 istruzioni per la sicurezza • in caso di decelerazione o frenata improvvisa si può provocare il sollevamento delle ruote posteriori. • tenere presente che la stabilità della parte posteriore della macchina diminuisce man mano ...
Page 112
I-6 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 3 istruzioni per la sicurezza pericolo - indica una situazione pericolosa imminente, che, se non evitata, provocherÀ certamente morte o gravi lesioni. Avviso - indica una situazione potenzialmente pericolosa che, se non evitata,...
Page 113
I-7 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 4.3 dimensioni larghezza di taglio: modello 9'8": 2,95 metri modello 10'7": 3,23 metri larghezza totale: 1,55 metri (trasporto) altezza totale: 1,35 metri lunghezza totale: 3,1 metri peso totale della macchina: modello 9'8": 155...
Page 114
I-8 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 4.8 coppie 4.6 lubrificanti consigliati olio motore: deve essere classificazione mil- l-2104c o a.P.I. Gradi se/sf/ sg. [10w-30]. Olio idraulico: shell tellus 46. Grasso: shell darina r2, o equivalente. 4.7 prestazioni di taglio...
Page 115
I-9 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 5 lubrificazione e manutenzione tabella della lubrificazione e della manutenzione a n i c i f f o n i e n o i z n e t u n a m i d e r u d e c o r p a o n o c s i r e f i r i s i h c n a i b i l l e u q e e r o t a r e p o ' l l ...
Page 116
I-10 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi fig. 3 lubrificazione 5 lubrificazione e manutenzione z z z z z lubrificare dove indicato dalle frecce o d i u q i l l e d i t i s i u q e r À t i t n a u q o p i t e r o t o m o i l o ) o r t l i f n o c ( i r t i l 6 , 0 1 ) ...
Page 117
I-11 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 5 lubrificazione e manutenzione 5.1 motore: dopo le prime 50 ore ed ogni 250 ore di lavoro cambiare l’olio motore. (a) riscaldare il motore e spegnerlo. Togliere il tappo di spurgo dell’olio (a) dal fondo della coppa, e tergerl...
Page 118
I-12 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 5 lubrificazione e manutenzione 5.3 macchina: ogni 400 ore di lavoro 1. Scaricare il serbatoio dell’olio togliendo il tappo di scarico h posto sul fondo del serbatoio dell’olio idraulico. 2. Assicurarsi che il tappo sia pulito ...
Page 119
I-13 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 5 lubrificazione e manutenzione 5.4 aperture di prova idrauliche nel caso in cui si dovessero verificare dei problemi nell’impianto idraulico, si forniscono delle aperture di servizio per consentire la verifica delle pressioni....
Page 120
I-14 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 5 lubrificazione e manutenzione manutenzione 5.5 manutenzione del motore: ogni 250 ore impianto carburante: usare gasolio n°2-d (astm d975) per ulteriori informazioni si rimanda al manuale del fabbricante del motore. Sostituzio...
Page 121
I-15 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 5 lubrificazione e manutenzione manutenzione fig.12 5.6 manutenzione del motore: ogni 400 ore pulizia del filtro dell’aria per togliere il coperchio, tirare verso di sé la linguetta di colore giallo posta sul coperchio. Tenere ...
Page 122
I-16 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 5 lubrificazione e manutenzione manutenzione 5.8 a fine stagione o all’occorrenza 1. Scaricare il serbatoio dell’olio togliendo il tappo di scarico h posto sul fondo del serbatoio dell’olio idraulico. 2. Assicurarsi che il tapp...
Page 123
I-17 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i regolazione 6.2 convergenza delle ruote posteriori occorre regolare la convergenza delle ruote posteriori a 3,2 mm dalla parte anteriore alla posteriore della ruota. Regolare come segue: 1. Allentare i controdadi n presso i giu...
Page 124
I-18 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi regolazioni del piano di taglio 7 regolazioni del piano di taglio 7.1 tensionamento della cinghia del piano di taglio verificare tutte le cinghie con regolarità durante le prime 5, 10 e 15 ore di funzionamento e poi dopo ogni 5...
Page 125
I-19 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i regolazioni del piano di taglio 7 regolazioni del piano di taglio 7.2 affilamento e rimozione della lama quando occorre, è possibile affilare le lame di taglio limandole o molandole. È essenziale conservare l’equilibrio delle l...
Page 126
I-20 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 8.1 aspetti generali lo schema di ricerca guasti fornito di seguito elenca i problemi basilari che potrebbero verificarsi durante l’avviamento ed il funzionamento. Per informazioni più dettagliate sugli impianti idraulico ed el...
Page 127
I-21 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 9 diagrammi schematici 9.1 circuito idraulico 1. Pompa trasmissione 2. Pompa 4 sezioni 3. Valvola trasmissione 4. Motore ruota anteriore destra 5. Motore ruota anteriore sinistra 6. Motore ruota posteriore sinistra 7. Motore ru...
Page 128
I-22 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi tasto sullo schema del cablaggio 1 interruttore chiave 2 posizione off (spento) 3 posizione heater (riscaldatore) 4 posizione run (marcia) 5 posizione start (avvio) 6 sdoppiato sul cablaggio n. 2 7 sdoppiato sul cablaggio n. 1 ...
Page 129
I-23 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 9.3 linea principale del circuito elettrico 9 diagrammi schematici tasto sullo schema del cablaggio 24 timer luci 25 alimentazione cabina 26 luci anteriori 27 unità lampeggiante 28 portafusibile 29 sdoppiato sulle luci posterio...
Page 130
I-24 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi 9 diagrammi schematici posizione dei fusibili – fusibili principali fusibili principali il quadro dei fusibili principali si trova sotto la parte anteriore del cofano motore . Fusibile a - fusibile di collegamento da 40 amp - f...
Page 131
I-25 frontline 960 serie: lq manuale per la manutenzione e dei ricambi i 9 diagrammi schematici posizioni dei relÈ posizioni dei relÈ i relè si trovano sotto il coperchio della torre anteriore relè a - relè lampeggiatore relè b - relè piano destro relè c - relè piano centrale relè d - relè piano sin...
Page 132
I-26 i frontline 960 serie: lq manuale per la manutenzione e dei ricambi note.
Page 133: Contents
Parts-1 960 frontline parts manual 1 torque specifications ................................................................. 2 2 engine group .................................................................................. 5 3 engine-air filter ........................................................
Page 134
Parts-2 960 frontline parts manual specific torques: blade bolt: 70 ft-lbs (95 nm) drive wheel lug nuts: 55-65 ft-lbs (75-88 nm) wheel hub nuts: 300 ft-lbs (407 nm) s r e n e t s a f d r a d n a t s l a n o i t a n n a c i r e m a e z i s s t i n u 5 e d a r g 8 e d a r g 2 3 – 6 ) m n ( s b l - n i...
Page 135
Parts-3 960 frontline parts manual.
Page 136
Parts-4 960 frontline parts manual 2 engine group.
Page 137
List of parts item part no description qty remarks 960 frontline parts manual parts-5 * not illustrated 1 2218149 fan-16.75" 1 2 450171 scrw-hex m6 x 20 5 3 4123743 engine-perkins 1 404c-22t 4 4123488 bell housing & cplg 1 4a m10 hex nut staytite 9 m10 flat washer 18 m10 x 75 caphead scrw 4 m10 x 50...
Page 138
Parts-6 960 frontline parts manual 2 engine group.
Page 139
List of parts item part no description qty remarks 960 frontline parts manual parts-7 * not illustrated 33 452437 nut-hex m10 flng nyloc 2 34 001594010 wshr-.328 x .75 x 14 ga 4 35 lmac062 coupling - kit 1 36 452200029 lockwshr-1/4 x .425 x .072 6 37 64006-13 washer-helical 9/16 12 38 48228a clip-ca...
Page 140
Parts-8 960 frontline parts manual 3 engine - air filter 4 11 11 2 1 6 8 10 9 5 3 3c 3b 19 7 3d 3a 17 13 14 15 16 18 12 13.
Page 141
List of parts item part no description qty remarks 960 frontline parts manual parts-9 * not illustrated 1 4123365 relay bracket w/a 1 2 fuel filter 1 perkins part no. 2656613. 3 4123283 air cleaner complete 1 3a 4123043 cover - air cleaner 1 3b 4123044 main element 1 3c 4123045 mounting band 1 3d 41...
Page 142
Parts-10 960 frontline parts manual 4 frame - front.
Page 143
List of parts item part no description qty remarks 960 frontline parts manual parts-11 * not illustrated 1 mbf2423 plate-seat mtg 1 2 2208058.07 hinge-seat plate 2 3 4125140 wldmt-tower 1 4 4125219 wldmt-rh frame rail 1 5 4125141 wldmt-lh frame rail 1 6 2216084 wlmnt-bulkhead 1 7 4125824 fender-lh 1...
Page 144
Parts-12 960 frontline parts manual 5 frame - rear.
Page 145
List of parts item part no description qty remarks 960 frontline parts manual parts-13 * not illustrated 1 2212072 screen-hood 1 2 2218000 hood-plastic 1 3 mbg5364 hinge-plate rh 1 3a 4128538 hinge-plate lh 1 4 2212054a hinge-adj rh 1 5 2212051a hinge-adj lh 1 6 4125519 wldmt-fan shroud 1 7 mbf1911 ...
Page 146
Parts-14 960 frontline parts manual 5 frame - rear.
Page 147
List of parts item part no description qty remarks 960 frontline parts manual parts-15 * not illustrated 47 450170 scrw-hex m6 x 16 2 48 450389 wshr-m6 x 12.5 x 1.8 2 49 001594080 wshr-.516 x .750 x 12ga 2 50 001594010 wshr-.328 x .75 x 14 ga 8 51 450048 bolt-hex m12 x 40 1 52 mbg3000 shim-latch 2 5...
Page 148
Parts-16 960 frontline parts manual 6 hood.
Page 149
List of parts item part no description qty remarks 960 frontline parts manual parts-17 * not illustrated 1 2218112 insulation-seat plate 1 2 2218113 insulation-hood rear 1 3 2218118 insulation-interior hood 1 4 2218119 insulation-hood exterior 1 5 2218120 insulation-hood top 1 6 2218117 insulation-i...
Page 150
Parts-18 960 frontline parts manual 7 front axle.
Page 151
List of parts item part no description qty remarks 960 frontline parts manual parts-19 * not illustrated 1 008007240 280cc piston wheel motor 2 2 001594200 spring washer m14 8 3 00191160 hex screw m14x30 fine thread 8 4 008008460 wheel nut 10 5 4121791 wheel assembly 2 6 4128839 tyre block pattern 1...
Page 152
Parts-20 960 frontline parts manual 7a wheel motor - front.
Page 153
List of parts item part no description qty remarks 960 frontline parts manual parts-21 * not illustrated 7a wheel motor - front 008007240 wheel motor 2 001 a808966 seal kit 1 002 a808967 seal kit 1 010 a808968 cylinder-block assy. 1 n/a • piston sub-assy.Ci.0 n/a • piston sub-assy.Ci.10 015 a808969 ...
Page 154
Parts-22 960 frontline parts manual 7a wheel motor - front.
Page 155
List of parts item part no description qty remarks 960 frontline parts manual parts-23 * not illustrated 081 n/a • seal support 087 n/a • key 090 n/a • shaft 096 n/a • drum brake. 097 n/a • screw. 098 n/a • brake cable. 099 n/a • snap ring. 091 a808975 set of studs. 1 100 a808974 brake assy. 1 101 n...
Page 156
Parts-24 960 frontline parts manual 8 rear axle.
Page 157
List of parts item part no description qty remarks 960 frontline parts manual parts-25 * not illustrated 1 w176078 pivot pin 1 2 64141-4 nut-wlf 3/8-16 8 7 450193 scrw-hex m8 x 30 4 7 * 450390 wshr-m8 x 17 x 1.8 4 7 * 450378 nut-hex m8 nyloc 4 8 456110595 scrw-hex 3/8-16 x 3/4 2 9 452200134 lockwshr...
Page 158
Parts-26 960 frontline parts manual 8a rear wheel motor.
Page 159
List of parts item part no description qty remarks 960 frontline parts manual parts-27 * not illustrated 8a rear wheel motor a w148141-03 motor 1 me15-02-08-aaaa 1 a800664 special bolts 7 2 end cover 1 3 n/a seal ring-commutator 1 contained in seal kit a820052 4 n/a seal ring 5 contained in seal kit...
Page 160
Parts-28 960 frontline parts manual 9 hydraulic valves.
Page 161
List of parts item part no description qty remarks 960 frontline parts manual parts-29 * not illustrated 1 4116078 4wd manifold valve 1 3 2218227 hyd valve for wing deck 2 4 2212049 bracket-valve mtg 1 5 2212092 bracket-rh valve mtg 1 6 4125581 screw - cap head m8x100 3 7 450411 washer - spring m8 3...
Page 162
Parts-30 960 frontline parts manual 10 hydralic filters.
Page 163
List of parts item part no description qty remarks 960 frontline parts manual parts-31 * not illustrated 1 2212075 bracket-filter-hd 1 2 2212078 baffle-filter hd 1 3 2218043 seal-filter baffle 1 4 2212074 plate-filter baffle 1 5 178043.7 tube-filter head 1 6 452200176 lockwshr-1/2 x .873 x .125 8 7 ...
Page 164
Parts-32 960 frontline parts manual 11 fluid tanks.
Page 165
List of parts item part no description qty remarks 960 frontline parts manual parts-33 * not illustrated 1 2218154 fuel-tank 1 2 2218148 reservoir-hydraulic 1 3 2218078 cap-fuel tank 1 4 64152-05 10-32x1/2 r mach scr 5 5 64002-02 lockwshr-tooth,ext,#10 1 6 2218046 sender-fuel level 1 7 w148081 gaske...
Page 166
Parts-34 960 frontline parts manual 12 optional - auxiliary fuel tank.
Page 167
List of parts item part no description qty remarks 960 frontline parts manual parts-35 * not illustrated 1 2218154 fuel-tank 1 2 2218150 tank-auxiliary fuel 1 3 158006-15 fitting-ors/orb 1 4 007997210 hose-fuel tank vent 1 5 2218153 hose-fuel tank 1 6 09007-09 s-hose .5x.25x3.0 1 7 450390 wshr-m8 x ...
Page 168
Parts-36 960 frontline parts manual 13 controls - throttle / pump.
Page 169
List of parts item part no description qty remarks 960 frontline parts manual parts-37 * not illustrated 1 w038404-02 grip, throttle lever 1 2 mbf1971 lever, throttle 1 3 w118047-02 bushing flip-lok, 1/2 1 4 mbf1720 clamping collar 1 5 mbf1691 collar 1 6 461901679 sprg-disc 13 x 28 x 1 4 7 172088.07...
Page 170
Parts-38 960 frontline parts manual 14 control - lift.
Page 171
List of parts item part no description qty remarks 960 frontline parts manual parts-39 * not illustrated 1 2198109 knob-lever 3 2 2216005 wldmnt-lift lever 3 3 2218002 valve-3 spool lift 1 (service seal kit 2218002-01) 4 2216003 wldmt-lever support 1 5 450043 bolt-hex m10 x 120 1 6 450379 nut-hex m1...
Page 172
Parts-40 960 frontline parts manual 15 control - brakes 10 15 20 6 7 18 18 3 16 19 9 20 17 19 13 17 20 1 1 2 3 15 18 5 20 11 4 7 18 12 8 19 21 14.
Page 173
List of parts item part no description qty remarks 960 frontline parts manual parts-41 * not illustrated 1 mbg4400 spacer - plate 2 2 mbg4399 bracket - mount 1 3 008028345 hydraulic - valve 2 4 mbg5181 m. Switch actuator 1 5 mbg5177 bracket - m. Switch bracket valve 1 6 mbg3284a bracket - m. Switch ...
Page 174
Parts-42 960 frontline parts manual 16 controls - steering.
Page 175
List of parts item part no description qty remarks 960 frontline parts manual parts-43 * not illustrated 1 450213 scrw-hex m10 x 20 4 2 452692 scrw-hex m6 x 12 taptite 4 3 450120055 nut-hex 1/2-13 1 4 w038124-01 knob 1 8a 008244553 flasher unit 1 8b 008244700 relay 1/2 size (r/h deck) 1 8c 008244700...
Page 176
Parts-44 960 frontline parts manual 16 controls - steering.
Page 177
List of parts item part no description qty remarks 960 frontline parts manual parts-45 * not illustrated 38 001594080 wshr-.516 x .750 x12ga 1 39 173006 shaft-locking 1 40 001419072 roll pin-3/16 x 7/8 1 41 64166-17 blt-shldr 3/8-16x1.12 2 42 118047-02 bushing flip-lok, 1/2 2 43 172042a.07 brkt-stee...
Page 178
Parts-46 960 frontline parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 22 21 48 43 22 21 44 43 45.
Page 179
List of parts item part no description qty remarks 960 frontline parts manual parts-47 * not illustrated 1 450190 scrw-hex m8 x 16 8 2 64006-02 lockwasher-helical 5/16 16 3 4128624 bracket - batery 1 4 2178211 radiator 1 (use service cap 2178211-01) 5 452701 scrw-hex m8 x 16 taptite 6 6 450389 wshr-...
Page 180
Parts-48 960 frontline parts manual 17 cooling & exhaust 47 50 51 54 48 49 48 46 22 21 48 43 22 21 44 43 45.
Page 181
List of parts item part no description qty remarks 960 frontline parts manual parts-49 * not illustrated 42* 4127198 insulation-exhaust 1 43 450453 nut-hex m8 verbus ripp 2 44 4123047 muffler 1 45 48378 strap- rubber 1 45 172212 brkt-upper hanger 1 45 172290 brkt-lower hanger 1 46 2213009 pipe-muffl...
Page 182: S 85 / 90R
Parts-50 960 frontline parts manual 18 seat breakdown grammer s 85 / 90r.
Page 183
List of parts item part no description qty remarks 960 frontline parts manual parts-51 * not illustrated 008199400 seat assy complete 1 including suspension 1 008199450 seat cushion 1 2 008199460 back rest cushion 1 3 008199560 head rest assy. 1 4 008199470 head rest cushion 1 5 008173520 edge strip...
Page 184: S 85 / 90R
Parts-52 960 frontline parts manual s 85 / 90r 18 seat breakdown grammer.
Page 185
List of parts item part no description qty remarks 960 frontline parts manual parts-53 * not illustrated 45 008199720 pin 1 46 008199730 adjusting spindle 1 47 008199740 washer 1 48 n/a plug 2 49 008199550 arm rest rh 1 50 n/a screw 2 51 n/a support rh 1 52 n/a pin 2 53 008199850 arm rest assy. Rh 1...
Page 186
Parts-54 960 frontline parts manual 19 seat suspension grammer ds85h.
Page 187
List of parts item part no description qty remarks 960 frontline parts manual parts-55 * not illustrated 1 008173640 screw 6 2 008173650 stop 1 3 008173660 washer 2 4 008199640 slide with lever 1 5 008199750 slide 1 6 008173670 nut 6 7 008173680 cover 1 8 008173690 base assy. 1 9 008173700 plate 2 1...
Page 188
Parts-56 960 frontline parts manual 20 pusharm assembly.
Page 189
List of parts item part no description qty remarks 960 frontline parts manual parts-57 * not illustrated 1 mbf1925.7 wldmt-push arm lh 1 2 * mbf1926.7 wldmt-push arm rh 1 3 46019a pin weld, push rod 2 4 452701 scrw-hex m8 x 16 taptite 2 5 2216025 wldmnt-cyl rod pin 2 6 2218014 cylinder-lift 2 (use s...
Page 190
Parts-58 960 frontline parts manual 21 deck mounting.
Page 191
List of parts item part no description qty remarks 960 frontline parts manual parts-59 * not illustrated 1 2216042 wldmnt-hook rear lh 1 2 * 2216041 wldmnt-hook rear rh 1 3 455000387 pin-tension 1/4 x 1-1/4 2 4 176147-01 wldmt-hook frnt lh 1 5 * 176147-02 wldmt-hook frnt rh 1 6 38404-01 grip,cntrl l...
Page 192
Parts-60 960 frontline parts manual 21 deck mounting.
Page 193
List of parts item part no description qty remarks 960 frontline parts manual parts-61 * not illustrated 39 mbf0365 wshr-10.5 x 25.2 x 3 8 40 001399090 nut-hex 5/16-24 nyloc 2 41 451030201 bolt-hex 5/16-24 x 1-1/4 2 42 64018-13 blt-crg 1/2-13x2 gr5 4 43 450120233 nut-hex 1/2-13 nyloc 4 44 699535007 ...
Page 194
Parts-62 960 frontline parts manual 22 46cc m46-20788 servo transmission pump.
Page 195
List of parts item part no description qty remarks 960 frontline parts manual parts-63 * not illustrated 008007120 transmission pump a a800729 cylinder block kit 1 126 • piston 7 127 • slipper retainer 1 160 • cylinder block 1 104 a800730 charge relief valve spring 1 105 a800731 charge relief valve ...
Page 196
Parts-64 960 frontline parts manual 23 transmission valve port b - sae 12 ports c, c1, e & e1 - sae 10 ports f & t - sae 6 maximum input flow 140 l/m maximum divided / combined flow 70 l/m maximum working pressure f = 280 bar b, c, e = 230 bar torque settings refer to section 1.
Page 197
List of parts item part no description qty remarks 960 frontline parts manual parts-65 * not illustrated 4125741 transmission valve 1 n/a manifold 1 2 008089830 flow divider / combiner 1 3 008089850 piloted, popet type logic element 2 4 008089860 piloted directional valve 1 5 008089870 solenoid valv...
Page 198
Parts-66 960 frontline parts manual 24 wing deck valve ports p, m1, m2 & t - sae 10 ports c & c - sae 6 ports g & g - sae 4 maximum working pressure= 220 bar torque settings refer to section 1.
Page 199
List of parts item part no description qty remarks 960 frontline parts manual parts-67 * not illustrated 2218227 deck valve 1 1 178102-42 rv10 - 22h - 0 - v - 35 / m210 1 178102-01 sk10 2v b 2 178102-13 rv10 - 22h - 0 - v006 / 3.0 1 178102-01 sk10 - 2v - t 3 178102-31 cv10 - 20 - o - v - 70 1 178102...
Page 200
Parts-68 960 frontline parts manual 25 deck valve port t - sae 12 ports p, m1 & m2 - sae 10 port r - sae 8 port g - sae 4 torque settings refer to section 1.
Page 201
List of parts item part no description qty remarks 960 frontline parts manual parts-69 * not illustrated 2218225 front deck valve 1 178102-58 cv08 - 20 - 0 - v - 80 1 178102-03 sk08 - 2v - t 2 178102-59 cv10 - 20t - 0 - v - 300 1 178102-01 sk10 - 2v - t 3 178102-79 rv10 - 22h - 0 - v - 35 / 32 1 178...
Page 202
Parts-70 960 frontline parts manual 26.1 hydraulic diagram - transmissiom.
Page 203
List of parts item part no description qty remarks 960 frontline parts manual parts-71 * not illustrated 26.1 hydraulic diagram - transmissiom g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6...
Page 204
Parts-72 960 frontline parts manual 26.1 hydraulic diagram - transmissiom.
Page 205
List of parts item part no description qty remarks 960 frontline parts manual parts-73 * not illustrated f206 w158007-09 90-m/m 11/16 ors x 7/16 sae 4 f207 158056-02 ftg-ors/o-ring tee 1 f209 178088-01 ftg-ors plug 1-14 6 f210 178097-01 clamp-tube 7 f211 2690017-01 ftg-orb plug 14 2 f212 2690017-03 ...
Page 206
Parts-74 960 frontline parts manual 26.2 hydraulic diagram - unit drive.
Page 207
List of parts item part no description qty remarks 960 frontline parts manual parts-75 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6 0...
Page 208
Parts-76 960 frontline parts manual 26.2 hydraulic diagram - unit drive.
Page 209
List of parts item part no description qty remarks 960 frontline parts manual parts-77 * not illustrated 26.2 hydraulic diagram - unit drive g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - 1 6 0...
Page 210: Hydraulic Diagram
Parts-78 960 frontline parts manual hydraulic diagram 26.3 hydraulic diagram - steering & lift.
Page 211
List of parts item part no description qty remarks 960 frontline parts manual parts-79 * not illustrated 26.3 hydraulic diagram - steering & lift g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - ...
Page 212
Parts-80 960 frontline parts manual 26.3 hydraulic diagram - steering & lift.
Page 213
List of parts item part no description qty remarks 960 frontline parts manual parts-81 * not illustrated 26.3 hydraulic diagram - steering & lift g n i r ' o ' e c a f t a l f t r a p r e b m u n . D . O e b u t # 8 6 5 - s a 1 0 - 1 6 0 8 5 1 " 8 / 3 2 1 0 - 2 0 - 1 6 0 8 5 1 " 2 / 1 4 1 0 - 8 0 - ...
Page 214
Parts-82 960 frontline parts manual 27 main wiring diagram 10 amp fuse holder 7 fuse holder 6 10 amp 20 amp 10 amp 10 amp 10 amp 10 amp 20 amp 20 amp 10 amp 10 amp 10 amp 10 amp 20 amp fuse holder 5 8h 8g 8e 8d 8b 8a 8j 8k 8i 8c 8f.
Page 215
List of parts item part no description qty remarks 960 frontline parts manual parts-83 * not illustrated 4128337 wiring harness - main 1 4128340 cable-battery negative 1 2 4128341 cable-batery positive 1 3 009050460 lead - ground 1 4 4128338 diode assembly 2 5a 008233164 fuse 10 amp (fuel pump / alt...
Page 216
Parts-84 960 frontline parts manual 27 main wiring diagram.
Page 217
List of parts item part no description qty remarks 960 frontline parts manual parts-85 * not illustrated 23 178100 valve-rh deck 1 24 178100 valve-lh deck 1 25 2218226 valve-front deck 1 27 4126806 pump ,elect fuel 1 28 008296040 switch-water temp 1 (perkins no.385720231) 29 w108208 parking brake sw...
Page 218
Parts-86 960 frontline parts manual 28 instrument panel& wiring diagram.
Page 219
List of parts item part no description qty remarks 960 frontline parts manual parts-87 * not illustrated standard control panel 1 008295211 blanking plug 5 2 008955200 blanking plate (circular) 1 3 4128337 wiring harness, main 1 4 4128359 wiring harness, introment 1 5 mbg5127a instrument panel 1 6 s...
Page 220
Parts-88 960 frontline parts manual 29a badges 4 3 17 6 7.
Page 221
List of parts item part no description qty remarks 960 frontline parts manual parts-89 * not illustrated 29a badges part of idl124 3 4125618 decal - r/h swoosh 960 1 4 4125619 decal - l/h swoosh 960 1 6 4124185 decal - ransomes emblem 1 7 4124006 decal - ransomes steering wheel 1 17 4125605 decal - ...
Page 222
Parts-90 960 frontline parts manual 29b decals - machine.
Page 223
List of parts item part no description qty remarks 960 frontline parts manual parts-91 * not illustrated 29b decals - machine decals - machine idl124 1 009034770 decal - noise 105db 1 2 2720293 label - uk seat plate 1 5 4118415 decal - coolant hazard 1 8 009034880 decal - fan 1 9 009034900 decal - b...
Page 224
Parts-92 960 frontline parts manual 29c decals - lh & rh decks k k s 12 h 1 - 2 s 1 - 2 1 2 s h k k k 1 - 2 s h k 1 2 s s.
Page 225
List of parts item part no description qty remarks 960 frontline parts manual parts-93 * not illustrated decals - right hand deck idl127 1 009239730 decal - hieght of cut 1 2 2000643 label - wing deck wash ec 1 3 009034890 decal - bystander warning 1 4 009034900 decal - belt 1 5 009034910 decal - in...
Page 226
Parts-94 960 frontline parts manual 29d decals - front deck 2 1 - 2 1 s h k k 1 - 2 sh k k s 1 2 s.
Page 227
List of parts item part no description qty remarks 960 frontline parts manual parts-95 * not illustrated decals - centre deck idl126 1 009239270 decal - hieght of cut 1 2 2000643 label - wing deck wash ec 1 3 009034890 decal - bystander warning 1 4 009034900 decal - belt 1 5 009034910 decal - instru...
Page 228
Parts-96 960 frontline parts manual 30 front cutting deck.
Page 229
List of parts item part no description qty remarks 960 frontline parts manual parts-97 * not illustrated 1 mbf1932.6 wldmt-deck cover 1 2 4540543 screw - recessed pan head m6x25 4 3 * 001496036 rivet-pop 4.85 x 19 4 3 2218152-02 motor hyd 14 1 * 2218152-04 s-seal kit a/r 4 453005165 key-1/4 x 1/4 x ...
Page 230
Parts-98 960 frontline parts manual 31 caster wheels.
Page 231
List of parts item part no description qty remarks 960 frontline parts manual parts-99 * not illustrated 1 mbf1937.6 wldmt-caster support 1 (includes items 2 & 3) 2 002190200 • bush-flng 1.25"x1.50"x0.75" 2 3 002993013 • lubricator-m6 str 1 5 mbf1939a.6 asm-yoke, 11.00 tyre 1 6 452438 nut-hex m12 fl...
Page 232
Parts-100 960 frontline parts manual 32 wing deck.
Page 233
List of parts item part no description qty remarks 960 frontline parts manual parts-101 * not illustrated 1 2218152-01 motor 11cc 2 (seal kit 2218152-04) (use 2218152-02 on 10'-7" models) 2 450214 scrw-hex m10 x 25 16 3 450391 wshr-m10 x 21 x 2.2 16 4 2212097.6 motor plt-lh deck 1 on 9'-8" models * ...
Page 234
Parts-102 960 frontline parts manual 32 wing deck.
Page 235
List of parts item part no description qty remarks 960 frontline parts manual parts-103 * not illustrated 35 148075-02 bushing-ja 7/8 bore 2 36 w64189-7a blt-hx soc#10-24x1 8 37 w148195 pulley ja 2 38 mbg5564.6 cover-belt inner lh 1 on 9'-8" models * mbg5569.6 cover-deck inner rh 1 on 9'-8" models 3...
Page 236
Parts-104 960 frontline parts manual 33 spindle assembly.
Page 237
List of parts item part no description qty remarks 960 frontline parts manual parts-105 * not illustrated 2 001791171 snap ring, 1.187" 1 3 148070 bearing-ball 1-1/4 10 2 4 mbg5500 spindle housing 1 5 mbg5448a extension 1 6 002993160 lubricator-m6 x 90 deg 1 7 143030 spindle 1 8 143032 spacer-bearin...
Page 238
106 numerical index part no description page item part no description page item 960 frontline parts manual 38383 switch-n.C. 43 17 46335 shaft asm-roller 97 25 46335 shaft asm-roller 103 * 48378 strap- rubber 49 45 48383 hose clamp size 32 9 * 48383 clamp-hose sae32 73 f213 48383 clamp-hose sae32 77...
Page 239
107 numerical index part no description page item part no description page item 960 frontline parts manual 2218089 cable-battery pos 7 56 2218100 tube-dipstick 7 60 2218111 insulation-louver 17 10 2218112 insulation-seat plate 17 1 2218113 insulation-hood rear 17 2 2218114 insulation-hood lh 17 8 22...
Page 240
108 numerical index part no description page item part no description page item 960 frontline parts manual 450020516 nut-hex 3/4-16 slotted 25 22 450120055 nut-hex 1/2-13 25 25 450120055 nut-hex 1/2-13 43 3 450120233 nut-hex 1/2-13 nyloc 61 43 450120267 nut-hex 3/8-16 nyloc 13 12 450120267 nut-hex 3...
Page 241
109 numerical index part no description page item part no description page item 960 frontline parts manual 002498420 45-m/m 1 ors x 1-1/16 sae 73 f325 002498420 45-m/m 1 ors x 1-1/16 sae 77 f325 002498420 45-m/m 1 ors x 1-1/16 sae 81 f325 002498870 tee-m/f/m 1-3/16 ors 73 f331 002498870 tee-m/f/m 1-...
Page 242
110 numerical index part no description page item part no description page item 960 frontline parts manual 008199400 seat assy complete 51 008199410 spring 55 37 008199450 seat cushion 51 1 008199460 back rest cushion 51 2 008199470 head rest cushion 51 4 008199550 arm rest rh 53 49 008199560 head r...
Page 243
111 numerical index part no description page item part no description page item 960 frontline parts manual 148057-06 cable-throttle 37 18 148071-01 v-ring v-60a 105 11 148075-02 bushing-ja 7/8 bore 97 17 148075-02 bushing-ja 7/8 bore 103 35 148090-03 hose-support 5/8 73 f321 148090-03 hose-support 5...
Page 244
112 numerical index part no description page item part no description page item 960 frontline parts manual 64061-26 roll pin-1/4 x 1-3/4 45 76 69051-01 plug-pipe 3/8 73 f216 69051-01 plug-pipe 3/8 77 f216 69051-01 plug-pipe 3/8 81 f216 69051-01 pipe plug - 3/8 35 23 69051-01 pipe plug - 3/8 33 12 69...
Page 245
113 numerical index part no description page item part no description page item 960 frontline parts manual w108003 brg 1.5x1.25x1.25 25 12 w108208 parking brake switch 85 29 w118047-02 bushing flip-lok, 1/2 37 3 w138024-02 brg-dx,.500 i.D. 57 19 w138040 clip-hood rod 11 27 w143036a rod-support 11 26...
Page 248
Bob-cat bunton cushman jacobsen ransomes ryan e-z-go equipment from ransomes jacobsen limited is built to exacting standards ensured by iso 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by ransomes jacobsen parts xpress provid...